CN107263985A - A kind of ASA and PVC composite material for decoration and preparation method thereof - Google Patents

A kind of ASA and PVC composite material for decoration and preparation method thereof Download PDF

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Publication number
CN107263985A
CN107263985A CN201710331218.9A CN201710331218A CN107263985A CN 107263985 A CN107263985 A CN 107263985A CN 201710331218 A CN201710331218 A CN 201710331218A CN 107263985 A CN107263985 A CN 107263985A
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pvc
asa
roller
composite
preparation
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关健伟
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552Fatigue strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/71Resistive to light or to UV
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2601/00Upholstery

Abstract

The invention discloses a kind of ASA and PVC composite material for decoration and preparation method thereof, the composite material for decoration includes layer of PVC and is fitted in the ASA layers of layer of PVC upper surface.ASA and PVC composite material for decoration preparation method, including the step of the step of the step of the step of the step of preheating, laminating, insulation, sizing, winding.ASA is fitted on PVC and forms composite by the present invention, with high temperature resistant, color stability is good, ultraviolet stability is strong, weatherability is good the characteristics of, be particularly suitable for use as outdoor use, higher ornament materials, which is used, to be required to color.The preparation method is simple, production efficiency is high, process conditions are gentle, be produced on a large scale.

Description

A kind of ASA and PVC composite material for decoration and preparation method thereof
Technical field
The present invention relates to a kind of home decoration material technology, more particularly to a kind of ASA and PVC composite material for decoration and its system Preparation Method.
Background technology
PVC is the white powder of impalpable structure, and the degree of branching is smaller.Industrial PVC molecular weight is general 50,000-12 In the range of ten thousand, with larger polydispersity, the reduction of molecular weight with polymerisation temperature and increase;Without definite melting point, 80-85 DEG C is opened Begin to soften, 130 DEG C are changed into viscoelastic state, and 160-180 DEG C starts to be changed into viscous state;There are preferable mechanical performance, tensile strength 60MPa or so, impact strength 5-10kJ/m2;There are excellent dielectric properties.PVC is also just with its good performance, simple technique And other plurality of advantages have won the favor of people gradually, received and approved by increasing people, extensive use is in Occupy in ornament materials.
But PVC decorative material is poor to the stability of light and heat, more than 100 DEG C or through long-time exposure in sunshine, Jiu Huifen Solve and produce hydrogen chloride, and further autocatalysis is decomposed, and causes discoloration, physical and mechanical properties also declines rapidly.Therefore, for The PVC decorative material that open air is used, by the time verifying exposed to the sun and rain, these PVC decorative material weatherabilities are poor, use 1 year The phenomenons such as colour fading, discoloration just occur in left and right.Therefore, for outdoor use and higher ornament materials is required to color, it is existing Some PVC decorative materials can not meet its use requirement.
The content of the invention
In order to overcome the deficiencies in the prior art, an object of the present invention is to provide a kind of ASA and PVC composite decoration materials Material.ASA is fitted on PVC by the present invention forms composite, and with high temperature resistant, color stability is good, ultraviolet stability is strong, resistance to The characteristics of time property is good, is particularly suitable for use as outdoor use, requires that higher ornament materials is used to color.
The second object of the present invention is the preparation method for providing a kind of ASA and PVC composite material for decoration.The preparation method Simply, production efficiency is high, process conditions are gentle, be produced on a large scale, and the composite material for decoration that thus technique productions go out has resistance to The characteristics of high temperature, color stability are good, ultraviolet stability is strong, weatherability is good.
An object of the present invention adopts the following technical scheme that realization:
A kind of ASA and PVC composite material for decoration, including layer of PVC and the ASA layers for being fitted in layer of PVC upper surface.
Further, the thickness of the layer of PVC is 0.05-20mm, and described ASA layers thickness is 0.05-0.5mm.
Further, the layer of PVC is divided into membrane material and sheet material according to the difference of thickness, and wherein PVC film material thickness is 0.05- 0.5mm, PVC sheet thickness is 2.7-6mm.
The second object of the present invention adopts the following technical scheme that realization:
ASA and PVC composite material for decoration a kind of preparation method, including,
The step of preheating:
The ASA coiled materials that volume has ASA drive it to move under the rotation of the first importing roller;The PVC roll material that volume has PVC passes through Drive it to move under the rotation of second importing roller, when ASA and PVC is moved, preheated at 110-150 DEG C;
The step of laminating:
The ASA and PVC carries out thermal-adhering on heat posted roller, and the thermal-adhering temperature is 150-160 DEG C;
The step of insulation:
Composite after heat posted carries out isothermal holding around being located on thermal-insulation roller successively, and the temperature of the isothermal holding is 170-180℃;
The step of sizing:
Warm composite carries out heat treatment around being located on chill roll successively, and the temperature of the heat treatment is 15-30℃;
The step of winding:
Composite by sizing is final around being located on reel.
Further, in the step of preheating, laminating, insulation, sizing, winding, the ASA coiled materials are defeated with PVC roll material It is 10 meters/min-50 meters/min to send speed.
Further, in the step of preheating, the first importing roller is at least three, and the ASA is successively around being located at First imports on roller, and the second importing roller is at least three, and the PVC is successively around being located on the second importing roller.
Further, in the step of laminating, a diameter of 150cm of the heat posted roller.
Further, in the step of insulation, the thermal-insulation roller is at least four, the composite after heat posted according to It is secondary around being located on four thermal-insulation rollers.
Further, in the step of sizing, the chill roll is at least seven, it is described it is warm after composite according to It is secondary around being located on seven chill rolls.
Further, the composite also includes carrying out embossed before fixating shape step.
Compared with prior art, the beneficial effects of the present invention are:
(1) ASA is fitted on PVC by the present invention forms composite, good, ultraviolet steady with high temperature resistant, color stability It is qualitative it is strong, the characteristics of weatherability is good, is particularly suitable for use as outdoor use, higher ornament materials, which is used, to be required to color.Separately Outer ASA is a kind of antistatic material, and surface can be made to lack dust stratification dirt, can keep the color gloss of ornament materials constant for a long time.
(2) in addition, the preparation method is simple, production efficiency is high, process conditions are gentle, be produced on a large scale, thus technique The composite material for decoration produced has the characteristics of high temperature resistant, color stability are good, ultraviolet stability is strong, weatherability is good.
(3) experiment proves that, the ASA prepared by preparation method of the present invention and its weatherability of PVC composite material for decoration It is good, compared with existing its service life of PVC decorative material is 1 year, the use of ASA Yu PVC composite material for decoration of the invention Life-span is 15 years, during which colour-fast, nondiscolouring, high temperature resistant.
Brief description of the drawings
Fig. 1 is ASA of the present invention and the schematic diagram of the preparation method of PVC composite material for decoration.
Embodiment
Below, with reference to accompanying drawing and embodiment, the present invention is described further, it is necessary to which explanation is, not Under the premise of afoul, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination Example.
A kind of ASA and PVC composite material for decoration, including layer of PVC and the ASA layers for being fitted in layer of PVC upper surface.
Further, the thickness of the layer of PVC is 0.05-20mm, and described ASA layers thickness is 0.05-0.5mm.
Further, the layer of PVC is divided into membrane material and sheet material according to the difference of thickness, and wherein PVC film material thickness is 0.05- 0.5mm, PVC sheet thickness is 2.7-6mm.
ASA is by a kind of impact-resistant modified of the ter-polymers combined polymerizations such as styrene, acrylonitrile and acryl rubber Resin, with good mechanical and physical performance, in addition, ASA resin has outdoor weather-proof ability, is fitted on PVC and forms compound Material, with high temperature resistant, color stability is good, ultraviolet stability is strong, weatherability is good the characteristics of, being particularly suitable for use as open air makes With, higher ornament materials, which is used, to be required to color.Other ASA is a kind of antistatic material, and surface can be made to lack dust stratification dirt, can be grown Phase keeps the color gloss of ornament materials constant.
As shown in figure 1, the ASA and PVC composite material for decoration preparation method, including,
The step of preheating:
The ASA coiled materials that volume has ASA drive it to move under the rotation of the first importing roller;The PVC roll material that volume has PVC passes through Drive it to move under the rotation of second importing roller, when ASA and PVC is moved, preheated at 110-150 DEG C;Described first Import roller and be at least three, the ASA is successively around being located on the first importing roller, and the second importing roller is at least three Individual, the PVC is successively around being located on the second importing roller.Set at least three to import roller, ensure that ASA and PVC more Fully, make laminating more docile, non-foaming.
The step of laminating:
The ASA and PVC carries out thermal-adhering on heat posted roller, and the thermal-adhering temperature is 150-160 DEG C;The heat posted roller A diameter of 150cm.Wherein, the diameter of heat posted roller, which is defined, enables ASA and PVC in the cylinder surface product of sufficient length Thermal-adhering is carried out, makes laminating effect more excellent, non-foaming, not fold, docile.
The step of insulation:
Composite after heat posted carries out isothermal holding around being located on thermal-insulation roller successively, and the temperature of the isothermal holding is 170-180℃;The thermal-insulation roller is at least four, and the composite after heat posted is successively around being located on four thermal-insulation rollers. The purpose for setting at least four thermal-insulation rollers is to ensure that ASA more fully fits at such a temperature with PVC, compound obtained decoration material Material disclosure satisfy that required.
The step of embossing:
The need for according to decoration, embossed is carried out to composite material for decoration, embossed uses existing conventional technique Embossed.
The step of sizing:
Warm composite carries out heat treatment around being located on chill roll successively, and the temperature of the heat treatment is 15-30℃;The chill roll is at least seven, it is described it is warm after composite successively around being located on seven chill rolls.If The purpose for putting at least seven chill rolls is by the ASA of high temperature and PVC composite cooling and shapings, by least seven chill rolls Multiple cooling effect, its fixed effect is good, and composite shrinks uniform, non-foaming, not fold.
The step of winding:
Composite by sizing is final around being located on reel.
Further, in the step of preheating, laminating, insulation, sizing, winding, the ASA coiled materials are defeated with PVC roll material It is 10 meters/min-50 meters/min to send speed.The present invention is by controlling ASA and PVC transporting velocity, so as to control in different phase Middle carry out different disposal, can reach laminating Compound Degree well, the property of the composite finally given is also to meet dress Decorations require, i.e., with high temperature resistant, color stability is good, ultraviolet stability is strong, weatherability is good the characteristics of.
Embodiment 1
A kind of ASA and PVC composite material for decoration, including layer of PVC and the ASA layers for being fitted in layer of PVC upper surface;The PVC Layer is membrane material, and thickness is 0.5mm, and described ASA layers thickness is 0.5mm.
Embodiment 2
A kind of ASA and PVC composite material for decoration, including layer of PVC and the ASA layers for being fitted in layer of PVC upper surface;The PVC Layer is sheet material, and thickness is 6mm, and described ASA layers thickness is 0.5mm.
Embodiment 3
The preparation method of ASA and the PVC composite material for decoration of embodiment 1, including,
The step of preheating:
The ASA coiled materials that volume has ASA drive it to move under the rotation of the first importing roller;The PVC roll material that volume has PVC passes through Drive it to move under the rotation of second importing roller, when ASA and PVC is moved, preheated at 110-150 DEG C;Described first It is three to import roller, and the ASA is successively around being located on the first importing roller, and the second importing roller is three, the PVC Successively around being located on the second importing roller.
The step of laminating:
The ASA and PVC carries out thermal-adhering on heat posted roller, and the thermal-adhering temperature is 150-160 DEG C;The heat posted roller A diameter of 150cm.
The step of insulation:
Composite after heat posted carries out isothermal holding around being located on thermal-insulation roller successively, and the temperature of the isothermal holding is 170-180℃;The thermal-insulation roller is four, and the composite after heat posted is successively around being located on four thermal-insulation rollers.
The step of embossing:
The need for according to decoration, embossed is carried out to composite material for decoration, embossed uses existing conventional technique Embossed.
The step of sizing:
Warm composite carries out heat treatment around being located on chill roll successively, and the temperature of the heat treatment is 15-30℃;The chill roll is seven, it is described it is warm after composite successively around being located on seven chill rolls.
The step of winding:
Composite by sizing is final around being located on reel.
Wherein, in the step of preheating, laminating, insulation, sizing, winding, the conveying speed of the ASA coiled materials and PVC roll material Spend for 10 meters/min.
Embodiment 4
The preparation method of ASA and the PVC composite material for decoration of embodiment 1, including,
The step of preheating:
The ASA coiled materials that volume has ASA drive it to move under the rotation of the first importing roller;The PVC roll material that volume has PVC passes through Drive it to move under the rotation of second importing roller, when ASA and PVC is moved, preheated at 110-150 DEG C;Described first It is five to import roller, and the ASA is successively around being located on the first importing roller, and the second importing roller is five, the PVC Successively around being located on the second importing roller.
The step of laminating:
The ASA and PVC carries out thermal-adhering on heat posted roller, and the thermal-adhering temperature is 150-160 DEG C;The heat posted roller A diameter of 150cm.
The step of insulation:
Composite after heat posted carries out isothermal holding around being located on thermal-insulation roller successively, and the temperature of the isothermal holding is 170-180℃;The thermal-insulation roller is six, and the composite after heat posted is successively around being located on six thermal-insulation rollers.
The step of embossing:
The need for according to decoration, embossed is carried out to composite material for decoration, embossed uses existing conventional technique Embossed.
The step of sizing:
Warm composite carries out heat treatment around being located on chill roll successively, and the temperature of the heat treatment is 15-30℃;The chill roll is nine, it is described it is warm after composite successively around being located on nine chill rolls.
The step of winding:
Composite by sizing is final around being located on reel.
Wherein, in the step of preheating, laminating, insulation, sizing, winding, the conveying speed of the ASA coiled materials and PVC roll material Spend for 30 meters/min.
Embodiment 5
The preparation method of ASA and the PVC composite material for decoration of embodiment 1, including,
The step of preheating:
The ASA coiled materials that volume has ASA drive it to move under the rotation of the first importing roller;The PVC roll material that volume has PVC passes through Drive it to move under the rotation of second importing roller, when ASA and PVC is moved, preheated at 110-150 DEG C;Described first It is five to import roller, and the ASA is successively around being located on the first importing roller, and the second importing roller is five, the PVC Successively around being located on the second importing roller.
The step of laminating:
The ASA and PVC carries out thermal-adhering on heat posted roller, and the thermal-adhering temperature is 150-160 DEG C;The heat posted roller A diameter of 150cm.
The step of insulation:
Composite after heat posted carries out isothermal holding around being located on thermal-insulation roller successively, and the temperature of the isothermal holding is 170-180℃;The thermal-insulation roller is six, and the composite after heat posted is successively around being located on six thermal-insulation rollers.
The step of embossing:
The need for according to decoration, embossed is carried out to composite material for decoration, embossed uses existing conventional technique Embossed.
The step of sizing:
Warm composite carries out heat treatment around being located on chill roll successively, and the temperature of the heat treatment is 15-30℃;The chill roll is nine, it is described it is warm after composite successively around being located on nine chill rolls.
The step of winding:
Composite by sizing is final around being located on reel.
Wherein, in the step of preheating, laminating, insulation, sizing, winding, the conveying speed of the ASA coiled materials and PVC roll material Spend for 50 meters/min.
Experiment proves that, the ASA and its good weatherability of PVC composite material for decoration prepared by preparation method of the present invention, Compared with existing its service life of PVC decorative material is 1 year, ASA of the invention and the service life of PVC composite material for decoration It is during which colour-fast for 15 years, nondiscolouring, high temperature resistant.
Above-mentioned embodiment is only the preferred embodiment of the present invention, it is impossible to limit the scope of protection of the invention with this, The change and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention Claimed scope.

Claims (10)

1. a kind of ASA and PVC composite material for decoration, it is characterised in that including layer of PVC and the ASA for being fitted in layer of PVC upper surface Layer.
2. ASA as claimed in claim 1 and PVC composite material for decoration, it is characterised in that the thickness of the layer of PVC is 0.05- 6mm, described ASA layers thickness is 0.05-0.5mm.
3. ASA as claimed in claim 1 and PVC composite material for decoration, it is characterised in that the layer of PVC according to thickness not With membrane material and sheet material is divided into, wherein PVC film material thickness is 0.05-0.5mm, and PVC sheet thickness is 2.7-6mm.
4. a kind of ASA and PVC composite material for decoration preparation method, it is characterised in that including,
The step of preheating:
The ASA coiled materials that volume has ASA drive it to move under the rotation of the first importing roller;The PVC roll material that rolling up has PVC passes through second Drive it to move under the rotation for importing roller, when ASA and PVC is moved, preheated at 110-150 DEG C;
The step of laminating:
The ASA and PVC carries out thermal-adhering on heat posted roller, and the thermal-adhering temperature is 150-160 DEG C;
The step of insulation:
Composite after heat posted carries out isothermal holding around being located on thermal-insulation roller successively, and the temperature of the isothermal holding is 170- 180℃;
The step of sizing:
Warm composite carries out heat treatment around being located on chill roll successively, and the temperature of the heat treatment is 15-30 ℃;
The step of winding:
Composite by sizing is final around being located on reel.
5. preparation method as claimed in claim 4, it is characterised in that the step of preheating, laminating, insulation, sizing, winding In, the transporting velocity of the ASA coiled materials and PVC roll material is 10 meters/min-50 meters/min.
6. preparation method as claimed in claim 4, it is characterised in that in the step of preheating, described first imports roller extremely Be three less, the ASA is successively around being located on the first importing roller, and the second importing roller is at least three, the PVC according to It is secondary around being located on the second importing roller.
7. preparation method as claimed in claim 4, it is characterised in that in the step of laminating, the heat posted roller it is a diameter of 150cm。
8. preparation method as claimed in claim 4, it is characterised in that in the step of insulation, the thermal-insulation roller is at least four Individual, the composite after heat posted is successively around being located on four thermal-insulation rollers.
9. preparation method as claimed in claim 4, it is characterised in that in the step of sizing, the chill roll is at least seven It is individual, it is described it is warm after composite successively around being located on seven chill rolls.
10. preparation method as claimed in claim 4, it is characterised in that the composite also includes before fixating shape step Carry out embossed.
CN201710331218.9A 2017-05-11 2017-05-11 A kind of ASA and PVC composite material for decoration and preparation method thereof Pending CN107263985A (en)

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CN111171492A (en) * 2020-01-16 2020-05-19 江苏凯伦建材股份有限公司 PVC waterproof coiled material

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Application publication date: 20171020