CN107262595A - A kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers production line and production technology - Google Patents
A kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers production line and production technology Download PDFInfo
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- CN107262595A CN107262595A CN201710647174.0A CN201710647174A CN107262595A CN 107262595 A CN107262595 A CN 107262595A CN 201710647174 A CN201710647174 A CN 201710647174A CN 107262595 A CN107262595 A CN 107262595A
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- Prior art keywords
- aluminium
- aluminum foil
- embossing
- foil material
- foil
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- 239000005030 aluminium foil Substances 0.000 title claims abstract description 177
- 238000004049 embossing Methods 0.000 title claims abstract description 154
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title claims abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 144
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 144
- 239000011888 foil Substances 0.000 claims abstract description 138
- 239000000463 material Substances 0.000 claims description 160
- 230000006835 compression Effects 0.000 claims description 46
- 238000007906 compression Methods 0.000 claims description 46
- 238000004080 punching Methods 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 3
- 230000001965 increasing effect Effects 0.000 abstract description 8
- 230000002708 enhancing effect Effects 0.000 abstract description 7
- 238000004134 energy conservation Methods 0.000 abstract description 4
- 235000013305 food Nutrition 0.000 abstract description 4
- 230000035515 penetration Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 11
- 239000004411 aluminium Substances 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 235000008499 Canella winterana Nutrition 0.000 description 1
- 244000080208 Canella winterana Species 0.000 description 1
- 235000021168 barbecue Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229940017545 cinnamon bark Drugs 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003079 width control Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D33/00—Special measures in connection with working metal foils, e.g. gold foils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
- B65D1/22—Boxes or like containers with side walls of substantial depth for enclosing contents
- B65D1/26—Thin-walled containers, e.g. formed by deep-drawing operations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Abstract
The invention discloses a kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers production line and production technology, by, provided with embossing lines, greatly increasing the thickness after aluminium-foil containers embossing, so as to increase the rigidity and durability of embossed aluminum foil container on aluminium-foil containers；Aluminium-foil containers provided with embossing lines can make its well-pressed degree than the container enhancing without embossing because of the support of lines；Skid resistance increase, is more convenient for picking and placeing；Deformation resistance increase, it is more wear-resisting；Secondary use for being used in the aluminium-foil containers of Ganlei's food becomes a reality, more environmentally-friendly energy-conservation；And in extreme circumstances, the resistance to penetration power of container is than the container increase by more than 26% without embossing.
Description
Technical field
The present invention relates to a kind of aluminium-foil containers, more particularly to a kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers
Production line and production technology.
Background technology
As shown in figure 1, common aluminium-foil containers are widely used in the side such as barbecue, baking, heating, freezing, aviation, hotel's pantry
Face, obtains the accreditation of in the market all the time.But, existing aluminium-foil containers generally existing light weight, material are thin, and well-pressed degree is not enough,
Not firm enough the problem of, existing solution is to reach requirement by increasing the thickness of raw material, and this can greatly increase original
The cost of material, the problem of increase results in energy-conserving and environment-protective using aluminum.
Therefore, prior art has yet to be improved and developed.
The content of the invention
It is an object of the invention to provide a kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers production line and production work
Skill, it is intended to solve how to improve the well-pressed degree and solidness of aluminium-foil containers in the case where not increasing aluminium foil material stock thickness.
Technical scheme is as follows：A kind of aluminium-foil containers, wherein, including aluminium-foil containers body, the aluminium-foil containers
Body is made by thickness for 0.03mm-0.2mm aluminum foil material, and aluminum foil material is provided with embossing lines；Wherein, aluminum foil material
The 30%-160% that lines protrusion value is aluminum foil material thickness value is embossed, the embossing lines area coverage of aluminum foil material accounts for aluminum foil material
The 10%-60% of surface area, the line width of aluminum foil material embossing lines is controlled between 0.1mm-0.7mm.
Described aluminium-foil containers, wherein, the embossing lines protrusion value of aluminum foil material is the 70%- of aluminum foil material thickness value
110%。
Described aluminium-foil containers, wherein, the embossing lines protrusion value of aluminum foil material is between 0.043mm~0.215mm.
Described aluminium-foil containers, wherein, the embossing lines type is point-like embossing lines, wire embossing lines or dotted line
With reference to embossing lines.
A kind of production technology of aluminium-foil containers described in any one as described above, wherein, specifically include following steps：
Step S1：Painting oil processing is carried out to aluminum foil material；
Step S2：Embossed is carried out to applying the aluminum foil material after oil processing；
Step S3：Aluminum foil material after embossed is molded by mould punching, aluminium-foil containers are obtained；
Wherein, the thickness of aluminum foil material is 0.03mm~0.2mm, and aluminum foil material is carried out after embossed, aluminum foil material embossing line
The protrusion value on road is the 30%-160% of aluminum foil material thickness value, and the embossing lines area coverage of aluminum foil material accounts for aluminum foil material surface
Long-pending 10%~60%, the line width of the embossing lines of aluminum foil material is controlled between 0.1mm~0.7mm.
A kind of aluminium foil embossing machine, wherein, include the frame of support total；The upper pressure roller that is arranged in frame and push
Roller；The upper pressure roller pushes to coordinate with lower compression roller carries out Embossing processing to aluminum foil material；Wherein, the thickness of aluminum foil material is
0.03mm~0.2mm, aluminum foil material is carried out after embossed, and the protrusion value of aluminum foil material embossing lines is aluminum foil material thickness value
30%-160%, the embossing lines area coverage of aluminum foil material accounts for the 10%~60% of aluminum foil material surface area, the pressure of aluminum foil material
The line width of line lines is controlled between 0.1mm~0.7mm.
Described aluminium foil embossing machine, wherein, the embossing width that aluminium foil embossing machine is embossed every time 400mm~1000mm it
Between.
Described aluminium foil embossing machine, wherein, the aluminum foil material wears material mode using S-shaped and superscribes pressure roller and lower compression roller,
Aluminum foil material enters aluminium foil embossing machine from feed end, sequentially passes through the upper end, the lower end of upper pressure roller, the upper end of lower compression roller of pressure roller
With the lower end of lower compression roller, aluminum foil material is wrapped up upper pressure roller by the upper end of upper pressure roller to the lower end of upper pressure roller, by lower compression roller
Upper end and the lower end of lower compression roller lower compression roller is wrapped up, finally leave aluminium foil embossing machine from discharge end.
Described aluminium foil embossing machine, wherein, between a diameter of 200~205mm of the upper pressure roller and lower compression roller.
A kind of aluminium-foil containers production line, wherein, include successively by aluminum foil material conveying direction：Full-automatic material-feeding oiler,
Aluminium foil embossing machine as described above described in any one, Full-automatic aluminium-foil container pressure forming machine and automatically collect machine.
Beneficial effects of the present invention：The present invention is produced by providing a kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers
Line and production technology, by, provided with embossing lines, greatly increasing the thickness after aluminium-foil containers embossing on aluminium-foil containers, so that
Increase the rigidity and durability of embossed aluminum foil container；Aluminium-foil containers provided with embossing lines can make because of the support of lines
Its well-pressed degree is than the container enhancing without embossing；Skid resistance increase, is more convenient for picking and placeing；Deformation resistance increase, it is more wear-resisting；Use
Become a reality in secondary use of the aluminium-foil containers of Ganlei's food, more environmentally-friendly energy-conservation；And in extreme circumstances, container it is resistance to
Penetration power is than the container increase by more than 26% without embossing.
Brief description of the drawings
Fig. 1 is the structural representation of existing aluminium-foil containers.
Fig. 2-6 is the structural representation of the aluminium-foil containers using various embossing lines in the present invention.
Fig. 7 is the structural representation for the aluminum foil material for embossing lines in the present invention using point-like.
Fig. 8 is the structural representation of the aluminum foil material using flower shape/leaf shape embossing lines in the present invention.
Fig. 9 is the structural representation for the aluminum foil material for embossing lines in the present invention using geometry.
Figure 10 is the structural representation for the aluminum foil material for embossing lines in the present invention using unit.
Figure 11 is the structural representation of aluminium foil embossing machine in the present invention.
Figure 12 is the structural representation of aluminium-foil containers production line in the present invention.
Embodiment
To make the objects, technical solutions and advantages of the present invention clearer, clear and definite, develop simultaneously embodiment pair referring to the drawings
The present invention is further described.
As shown in figures 2-6, a kind of aluminium-foil containers, including aluminium-foil containers body 100, the aluminium-foil containers body 100 pass through
Aluminum foil material is carried out after embossed, then is molded by mould punching；Wherein, aluminum foil material is carried out after embossed, aluminium foil
The protrusion value of material embossing lines（Protrusion value refers to embossing lines relative to the distance value that aluminum foil material surface is protruded）For aluminium foil
Expect the 30%-160% of thickness value, the embossing lines area coverage of aluminum foil material accounts for the 10%~60%% of aluminum foil material surface area, aluminium foil
The line width of the embossing lines of material is controlled between 0.1mm~0.7mm.
Thickness and the control of processing technology with reference to aluminum foil material, it is preferable that aluminum foil material embossing lines protrusion value be
The 70%-110% of aluminum foil material thickness value.
Specifically, the aluminium-foil containers body 100 uses thickness to be made for 0.03mm~0.2mm aluminum foil material.It is described
Aluminium-foil containers body 100 need to use thickness to be rushed for 0.03mm~0.2mm aluminum foil material after embossed, then by mould
It is molded.Because, when the thickness of aluminum foil material is less than 0.03mm, even across embossed, obtained aluminium-foil containers body
100 well-pressed degree and solidness is improved relative to without the aluminium-foil containers for carrying out embossed without too big, still can not meet
Basic living needs；When the thickness of aluminum foil material is higher than 0.2mm, even if by embossed, to obtained aluminium-foil containers
The well-pressed degree of body 100 and the lifting effect of solidness are also little, and the peak demand used beyond thickness has not had
Necessity carries out the embossing technique processing of the present invention.
Further, after embossed, aluminum foil material embossing lines protrusion value 0.043mm~0.215mm it
Between.
Specifically, the aluminum foil material after embossed can be molded by mould punching of different shapes, obtain not similar shape
The aluminium-foil containers of shape, such as section are the aluminium-foil containers of square, the aluminium foil that section is rectangular aluminium-foil containers, section is circle
Container, section are that the aluminium-foil containers of rhombus, section are that polygonal aluminium-foil containers, section are the aluminium-foil containers of ellipse, section
Aluminium-foil containers for irregular shape, etc..Embossing lines of different shapes is suppressed on aluminum foil material, then passes through different shape
Mould punching shaping, it is possible to obtain various different lines aluminium-foil containers of different shapes, make the scope of application of aluminium-foil containers
Extensively, different use demands are met.
Specifically, embossing lines of different shapes, the embossing line are suppressed on aluminum foil material according to actual production requirement
Road type is point-like embossing lines, wire embossing lines or Joint of Line and Dot embossing lines, such as big five muscle embossing lines, tibet cinnamon bark
Lines, embossing embossing lines, pointer type embossing lines, rhombus embossing lines, orange peel embossing lines, etc. are embossed, specifically
Following examples are enumerated to be illustrated：
Embodiment 1
As shown in fig. 7, embossing lines embosses lines using point-like（As round point shape embosses lines, oval point-like embossing lines, grid
Shape embosses lines, etc.）, after embossed, the area coverage ratio that lines is embossed on aluminum foil material reaches 32%~39%.In aluminium foil
On container set point-like emboss lines, embossing aluminium-foil containers rigidity (well-pressed degree) than without embossing aluminium-foil containers strengthen 7% ~
10%, emboss the durability of aluminium-foil containers strengthens more than 30% than the durability of the aluminium-foil containers without embossing, it might even be possible to realize
It is secondary to use（Durability reaches 100%）.
Embodiment 2
As shown in figure 8, embossing lines is embossed after lines, embossed using flower shape/leaf shape, lines is embossed on aluminum foil material
Area coverage ratio reach 24%~31%.Flower shape/leaf shape embossing lines is set on aluminium-foil containers, aluminium-foil containers are embossed
Rigidity (well-pressed degree) than without embossing aluminium-foil containers enhancing 7% ~ 10%, embossing aluminium-foil containers durability than no embossing
The durability enhancing more than 30% of aluminium-foil containers, it might even be possible to realize secondary use（Durability reaches 100%）.
Embodiment 3
As shown in figure 9, embossing lines embosses lines using geometry（The geometry such as line, circular arc, wire frame are gathered in geometry embossing lines
Shape）, after embossed, the area coverage ratio that lines is embossed on aluminum foil material reaches 20%~25%.Set on aluminium-foil containers
Geometry embossing lines is put, the rigidity (well-pressed degree) of embossing aluminium-foil containers is than the aluminium-foil containers enhancing 7% ~ 10% without embossing, embossing
The durability of aluminium-foil containers strengthens more than 30% than the durability of the aluminium-foil containers without embossing, it might even be possible to realize secondary use
（Durability reaches 100%）.
Embodiment 4
As shown in Figure 10, embossing lines embosses lines using unit（Such as star unit embossing lines, heart-shaped unit embosses lines,
Deng）, after embossed, the area coverage ratio that lines is embossed on aluminum foil material reaches 26%~30%.Set on aluminium-foil containers
Unit embosses lines, and the rigidity (well-pressed degree) of embossing aluminium-foil containers embosses aluminium than the aluminium-foil containers enhancing 7% ~ 10% without embossing
The durability of paper tinsel container strengthens more than 30% than the durability of the aluminium-foil containers without embossing, it might even be possible to realize secondary use（It is resistance to
Expenditure reaches 100%）.
From embodiment 1-4, the rigidity for the embossing aluminium-foil containers being made using the aluminum foil material after embossed is (well-pressed
Degree) greatly enhance, durability is greatly improved.
Specifically, the aluminium-foil containers after embossed are greatly increased than the intensity of the aluminium-foil containers without embossed, can
To ensure the container mass of aluminium-foil containers while effectively reduction aluminum foil material thickness.Table 1 is the aluminium foil for manufacturing same intensity
Container, the contrast of the material stock thickness using the material stock thickness without embossed and using embossed：
| There is no material stock thickness/mm of embossed | Material stock thickness/mm of embossed |
| 0.04 | 0.037 |
| 0.05 | 0.045 |
| 0.06 | 0.050 |
| 0.07 | 0.060 |
| 0.08 | 0.070 |
| 0.012 | 0.010 |
| 0.020 | 0.017 |
Table 1
As shown in Table 1, the aluminium-foil containers of same intensity are made after embossed, material stock thickness can reduce 7.5%~
16.66%, the raw material materials of each aluminium-foil containers can reduce 1.125 grams/piece~2.499 grams/piece, while also improving production
Quality, usage experience is also more preferable than the product without embossing.Such as, with each 15 grams of calculating of aluminium-foil containers, 100,000 aluminium are produced
Paper tinsel container needs 1.5 tons of aluminium foils；After embossed, the material stock thickness used is reduced, raw with each 15 grams of calculating of aluminium-foil containers
Produce 100,000 aluminium-foil containers and only need to 1.25 tons~1.386 tons aluminium foils, save aluminum foil material 7.5%~16.66%, substantially increase
The market competitiveness of aluminium-foil containers.
According to Ministry of Industry and Information's mark post index, aluminium ingot per ton is obtained（Process the raw material of aluminium foil）Consumption electric power is：18000 degree (thousand
Watt-hour)/ton, aluminium ingot is processed into aluminum foil material mean consumption electric power is：1600 degree of (kilowatt hour)/tons, two consume altogether electricity
Power is：19600 degree of (kilowatt hour)/tons.Aluminum foil material is used after embossed, is previously required to aluminium made from 1 ton of aluminum foil material
Paper tinsel container, it now is possible to reduce the consumption of aluminum foil material（It is previously required to 1 ton of aluminum foil material, present aluminum foil material consumption subtracts
It is few, it is not necessary to 1 ton）, so as to reduce the power consumption of 1470~3265 degree (kilowatt hour).According to 1 degree (kilowatt hour) of every saving
Electricity, has just accordingly saved 0.4 kilogram of standard coal, while reducing the disposal of pollutants of 0.272 kilogram of carbon, 0.785 kilogram of carbon dioxide.
Therefore, using the aluminium-foil containers of embossed, due to reducing aluminum foil material consumption, the aluminum foil material with 1 ton is previously required to, it is existing
Aluminum foil material consumption can be being reduced, so that 588~1306 kilograms of standard coals have accordingly been saved, realization reduction 399.84~
The disposal of pollutants of 888.08 kilograms of carbon, 1153.95~2563.02 kilograms of carbon dioxide.It follows that the aluminium foil after embossed
Container, can make the more preferable product of flintiness with the raw material of same thickness, therefore can suitably reduce material stock thickness, and drop is originally
Energy-conservation, effectively reduces production cost, reduces loss, reduces and wastes, and reduces carbon emission.
Aluminium-foil containers after embossed have advantages below：Aluminium-foil containers after embossed are than original common aluminium foil
Container is firmer, and well-pressed Du Genggao, heat-insulated high-temperature resistant result is more preferable, it is ensured that the function and quality of product；After embossed
Aluminium-foil containers not only have anti-skidding function, and with light and oxidation resistant feature, quality is good, free from extraneous odour, Environmental Safety,
Relatively reliable facility is used, the purposes such as food and drink are more suitable for；Aluminium-foil containers outward appearance after embossed is more attractive in appearance, favorably
In the popularization of aluminium foil cutlery box, to replace other containers that secondary pollution can be caused to environment, meanwhile, also with resource it is recyclable,
The characteristics of utilization rate is high, can environmental protection, the reduction wasting of resources, increase social benefit；This embossing aluminium-foil containers are in existing aluminium foil
Embossing is added on the basis of container, the embossed shapes made are fine and smooth, a lines great variety of models greatly improves the aesthetic property of product, and
And can be in the aluminium-foil containers in any shape or style（Cutlery box）（Such as square, circular, special-shaped aluminium-foil containers）It is upper to be pressed
Line processing, is adapted to and meets the technical need of different product, the lifting competitiveness of product in market and added value；This embossing aluminium foil holds
Device carries out embossed in existing aluminium-foil containers, and the stability for making product more preferably, effectively reduces material stock thickness, product is firmer
Practicality, easily by anti-skidding, saves cost, more aobvious elegant in appearance in appearance, improves the class of product, meets the different demands of client.
This embossing aluminium-foil containers on aluminium-foil containers by, provided with embossing lines, making the thickness after aluminium-foil containers embossing significantly
Increase, so as to increase the rigidity and durability of embossed aluminum foil container；Aluminium-foil containers provided with embossing lines are because of lines
Support, can make its well-pressed degree than the container enhancing without embossing；Skid resistance increase, is more convenient for picking and placeing；Deformation resistance increase, more
It is wear-resisting；The aluminium-foil containers for being used in Ganlei's food obtain secondary using becoming a reality, more environmentally-friendly energy-conservation；And in extreme case
Under, the resistance to penetration power of container is than the container increase by more than 26% without embossing.
A kind of production technology of aluminium-foil containers as described above, specifically includes following steps：
Step S1：Painting oil processing is carried out to aluminum foil material；
Step S2：Embossed is carried out to applying the aluminum foil material after oil processing；
Step S3：Aluminum foil material after embossed is molded by mould punching, aluminium-foil containers are obtained；
Wherein, the thickness of aluminum foil material is 0.03mm~0.2mm, and aluminum foil material is carried out after embossed, aluminum foil material embossing line
The protrusion value on road is the 30%-160% of aluminum foil material thickness value, and the embossing lines area coverage of aluminum foil material accounts for aluminum foil material surface
Long-pending 10%~60%, the line width of the embossing lines of aluminum foil material is controlled between 0.1mm~0.7mm.
As shown in figure 11, a kind of aluminium foil embossing machine for being used to carry out aluminum foil material embossed, including the whole knot of support
The frame A100 of structure；It is arranged on upper pressure roller A200 and lower compression roller A300 in frame A100；The upper pressure roller A200 is pushed with
Pressure roller A300 coordinates carries out Embossing processing to aluminum foil material；Wherein, the thickness of aluminum foil material is 0.03mm~0.2mm, aluminium foil
Material is carried out after embossed, and the protrusion value of aluminum foil material embossing lines is the 30%-160% of aluminum foil material thickness value, aluminum foil material
Embossing lines area coverage account for the 10%~60% of aluminum foil material surface area, the line width control of the embossing lines of aluminum foil material exists
Between 0.1mm~0.7mm.
Further, this aluminium foil embossing machine is embossed every time embossing width is that the width according to needed for product manufactures and designs
, typically between 400mm~1000mm, needed for the materials for fully meeting the different aluminium-foil containers of needles of various sizes, the depth.
Specifically, the aluminum foil material wears material mode using S-shaped and superscribes pressure roller A200 and lower compression roller A300, aluminum foil material
Enter aluminium foil embossing machine from feed end, sequentially pass through pressure roller A200 upper end, upper pressure roller A200 lower end, lower compression roller A300
Upper end and lower compression roller A300 lower end, aluminum foil material is by upper pressure roller A200 upper end to upper pressure roller A200 lower end to upper pressure roller
A200 is wrapped up, and lower compression roller A300 is wrapped up by lower compression roller A300 upper end and lower compression roller A300 lower end, finally from
Discharge end leaves aluminium foil embossing machine.Material mode is worn by using S-shaped, making the aluminum foil material before embossing, uniformly parcel is covered in
On pressure roller A200, it is ensured that aluminum foil material can be entered with smooth, even if aluminium foil embossing machine is started or stoped all without influence aluminium suddenly
Foil material, it is ensured that aluminum foil material will not be pulled partially and pull wrinkle；Aluminum foil material after embossing is uniformly sent out along lower compression roller A300,
Wrinkle will not be produced, it is ensured that the follow-up crudy of aluminum foil material.
Specifically, between a diameter of 200~205mm of the upper pressure roller A200 and lower compression roller A300.In order to reduce equipment
Cost meets production requirement simultaneously, it is preferable that a diameter of 200mm of upper the pressure roller A200 and lower compression roller A300.By upper pressure roller
A200 and lower compression roller A300 diameter are increased between 200~205mm by 140 traditional~145mm or so, can increase pressure roller
Contact area between aluminum foil material, it is to avoid aluminium foil embossing machine pulls apart aluminum foil material when being restarted after pause；Using big
The body of roll of diameter, can not only coordinate the production requirement of high speed, and reduce dandy roll rotating speed, so as to reduce energy consumption, make
Whole aluminium foil embossing machine more energy-conserving and environment-protective.
Specifically, lower air cylinder A400, the lower air cylinder A400 and upper pressure roller A200 company are provided with frame A100
Connect, pressure roller A200 pushes to coordinate with lower compression roller A300 in drive carries out Embossing processing to aluminum foil material.
Specifically, the lower installation axle being fixedly mounted on frame A100 is respectively provided with lower compression roller A300 two ends,
The upper installation axle being fixedly mounted on frame A100 is respectively provided with upper pressure roller A200 two ends；The lower installation axle is with turning
Dynamic power set connection, drives lower compression roller A300 to rotate, aluminum foil material is conveyed by rotational power plant；In frame A100
On be provided with riser guide, the upper installation axle is connected with sliding block, and sliding block is arranged in riser guide and along above and below riser guide
Slide：Pressure roller A200 declines along riser guide in lower air cylinder A400 drives, realizes the Embossing processing to aluminum foil material, sets and rises
Guide rail is dropped, the stationarity and guidance quality of pressure roller A200 liftings can be improved.In the present embodiment, the riser guide sets two
It is individual, sliding block is respectively arranged with two in installation axle, two sliding blocks are separately positioned in two riser guides and slided up and down.
Further, in order to avoid upper pressure roller A200 lifting position is offside, in the top and bottom of two riser guides point
Stopping means is not set, carried out for the lifting position to upper pressure roller A200 spacing.The stopping means can use a variety of knots
Structure realization, such as limit sensors, limited block, etc..
In the present embodiment, in order to improve the speed that upper pressure roller A200 is pushed, it is ensured that when upper pressure roller A200 is pushed the body of roll by
Dynamic balance, improves production efficiency, and the lower air cylinder A400 is set on two, one of lower air cylinder A400 and one of them
Installation axle is connected, and another lower air cylinder A400 is connected with installation axle on another.
Further, described two lower air cylinder A400 use cylinder barrel internal diameter for 160mm cylinder, and pressure value exists
Between 600mpa~1200mpa；Described two lower air cylinder A400 connect pressure-reducing valve respectively, and the adjustable range of the pressure-reducing valve is
1.5mpa~3mpa：The thickness for the aluminium foil processed according to actual needs, adjusts the pressure value of pressure-reducing valve, makes two lower air cylinders
A400 exports different pressure, to meet the embossing of different-thickness aluminium foil, i.e., when pressure-reducing valve design of pressure is in 1.5mpa, under
The pressure value of air cylinder A400 outputs is 600mpa；When pressure-reducing valve design of pressure is in 3mpa, lower air cylinder A400 outputs
Pressure value is 1200mpa.
Specifically, the upper pressure roller A200 is connected with resilience resetting means, the pressure roller A200 edges in the drive of lower air cylinder 400
Riser guide declines, after realizing to the Embossing processing of aluminum foil material, and resilience resetting means drives upper pressure roller A200 along riser guide
Reset, set resilience resetting means to be resetted, the energy consumption of whole aluminium foil embossing machine can be reduced, so as to reduce processing cost.
Specifically, in order to strengthen upper pressure roller A200 and lower compression roller A300 body of roll intensity, in upper pressure roller A200 roller core
Support column and reinforcing ring are provided with, support column and reinforcing ring are provided with lower compression roller A300 roller core：By in upper pressure roller
Support column and reinforcing ring are set in A200 and lower compression roller A300 roller core, pressure roller A200 and lower compression roller A300 can be greatly improved
Body of roll intensity, it is ensured that the body of roll of upper pressure roller 200 and lower compression roller 300 will not deform, it is ensured that the embossing effect of aluminum foil material.
Further, a diameter of 50~60mm of the lower installation axle at lower compression roller A300 two ends, upper pressure roller A200 two ends it is upper
A diameter of 50~60mm of installation axle, by the installation shaft diameter for increasing upper pressure roller A200 and lower compression roller A300 two ends（Tradition peace
Dress shaft diameter is 30~40mm）, pressure roller A200 and lower compression roller A300 installation strength can be increased, it is ensured that entirely pressure roller is strong
Degree.
Further, in order to which the production operation for improving whole aluminium foil embossing machine is safe, it is provided with frame A100 feed ends
Safety guard A510, the safety guard A510 are wrapped in lower compression roller A300 close to the outside of feed end, not contacted with lower compression roller A300；
Frame A100 discharge ends are provided with safety door A520, the safety door A520 is placed in pressure roller A200 and lower compression roller A300 is close
The outside of discharge end, for avoiding upper pressure roller A200 and lower compression roller A300 from directly being contacted with the external world, it is ensured that production safety：Work as needs
Wear material（Aluminum foil material）When, open safety door A520 and carry out wearing material, wear after material finishes, shut safety door A520.This implementation
In example, in addition to for detecting the sensor of safety door A520 opening and closings, when sensor, which detects safety door A520, to be opened, aluminium foil
Embossing machine, which can not start, to be used, and when sensor, which detects safety door A520, closes, aluminium foil embossing machine, which can start, to be used.
This aluminium foil embossing machine enters aluminium foil embossing machine by using wear material mode, the i.e. aluminium foil of S-shaped from feed end, wraps successively
Upper end, the lower end of upper pressure roller, the upper end of lower compression roller, the lower end of lower compression roller of pressure roller are wrapped, finally aluminium foil pressure is left from discharge end
Line machine；Material mode is worn using S-shaped, making the aluminium foil before embossing, uniformly parcel is covered on pressure roller, it is ensured that aluminium foil can be with smooth
Into even if aluminium foil embossing machine is started or stoped all without influence aluminium foil suddenly, it is ensured that aluminium foil will not be pulled partially and pull wrinkle；Embossing
Aluminium foil afterwards is uniformly sent out along lower compression roller, will not produce wrinkle, it is ensured that the follow-up crudy of aluminium foil；Whole aluminium foil embossing
The structure setting of machine rationally, meets use requirement.
As shown in figure 12, a kind of aluminium-foil containers production line, is included successively by aluminum foil material conveying direction：Full-automatic material-feeding is applied
Oil machine B1, aluminium foil embossing machine B2 as described above, Full-automatic aluminium-foil container pressure forming machine B3 and full-automatic collection machine B4.
It should be appreciated that the application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can
To be improved or converted according to the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention
Protect scope.
Claims (10)
1. a kind of aluminium-foil containers, it is characterised in that including aluminium-foil containers body, the aluminium-foil containers body is by thickness
0.03mm-0.2mm aluminum foil material is made, and aluminum foil material is provided with embossing lines；Wherein, the embossing lines protrusion of aluminum foil material
It is worth for the 30%-160% of aluminum foil material thickness value, the embossing lines area coverage of aluminum foil material accounts for the 10%- of aluminum foil material surface area
60%, the line width of aluminum foil material embossing lines is controlled between 0.1mm-0.7mm.
2. aluminium-foil containers according to claim 1, it is characterised in that the embossing lines protrusion value of aluminum foil material is aluminium foil
Expect the 70%-110% of thickness value.
3. aluminium-foil containers according to claim 2, it is characterised in that the embossing lines protrusion value of aluminum foil material exists
Between 0.043mm~0.215mm.
4. aluminium-foil containers according to claim 1, it is characterised in that the embossing lines type be point-like embossing lines,
Wire embosses lines or Joint of Line and Dot embossing lines.
5. the production technology of a kind of aluminium-foil containers as described in claim any one of 1-4, it is characterised in that specifically include following
Step：
Step S1：Painting oil processing is carried out to aluminum foil material；
Step S2：Embossed is carried out to applying the aluminum foil material after oil processing；
Step S3：Aluminum foil material after embossed is molded by mould punching, aluminium-foil containers are obtained；
Wherein, the thickness of aluminum foil material is 0.03mm~0.2mm, and aluminum foil material is carried out after embossed, aluminum foil material embossing line
The protrusion value on road is the 30%-160% of aluminum foil material thickness value, and the embossing lines area coverage of aluminum foil material accounts for aluminum foil material surface
Long-pending 10%~60%, the line width of the embossing lines of aluminum foil material is controlled between 0.1mm~0.7mm.
6. a kind of aluminium foil embossing machine, it is characterised in that the frame including supporting total；Be arranged on upper pressure roller in frame and
Lower compression roller；The upper pressure roller pushes to coordinate with lower compression roller carries out Embossing processing to aluminum foil material；Wherein, the thickness of aluminum foil material is
0.03mm~0.2mm, aluminum foil material is carried out after embossed, and the protrusion value of aluminum foil material embossing lines is aluminum foil material thickness value
30%-160%, the embossing lines area coverage of aluminum foil material accounts for the 10%~60% of aluminum foil material surface area, the pressure of aluminum foil material
The line width of line lines is controlled between 0.1mm~0.7mm.
7. aluminium foil embossing machine according to claim 6, it is characterised in that the embossing width that aluminium foil embossing machine is embossed every time exists
Between 400mm~1000mm.
8. aluminium foil embossing machine according to claim 7, it is characterised in that the aluminum foil material wears material mode bag using S-shaped
Wrap pressure roller and lower compression roller, aluminum foil material enters aluminium foil embossing machine from feed end, sequentially pass through the upper end of pressure roller, upper pressure roller
The lower end of lower end, the upper end of lower compression roller and lower compression roller, aluminum foil material is by the upper end of upper pressure roller to the lower end of upper pressure roller to upper pressure roller
Wrapped up, lower compression roller is wrapped up by the lower end of the upper end of lower compression roller and lower compression roller, finally leave aluminium foil pressure from discharge end
Line machine.
9. aluminium foil embossing machine according to claim 7, it is characterised in that a diameter of the 200 of the upper pressure roller and lower compression roller
Between~205mm.
10. a kind of aluminium-foil containers production line, it is characterised in that include successively by aluminum foil material conveying direction：Full-automatic material-feeding is applied
Oil machine, the aluminium foil embossing machine as described in claim any one of 6-9, Full-automatic aluminium-foil container pressure forming machine and full-automatic collection
Machine.
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| CN201710647174.0A CN107262595B (en) | 2017-08-01 | 2017-08-01 | A kind of aluminium foil embossing machine and aluminium-foil containers production line |
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| CN108357145A (en) * | 2018-02-11 | 2018-08-03 | 涿州皓原箔业有限公司 | A kind of aluminium foil cutlery box and its production method |
| CN109080220A (en) * | 2018-07-27 | 2018-12-25 | 韵斐诗化妆品（上海）有限公司 | A kind of manufacture craft for the aluminium foil bag that plane aluminium foil bag is become to three-dimensional contouring |
| GB2574488A (en) * | 2018-11-08 | 2019-12-11 | I2R Packaging Solutions Ltd | Aluminium foil tray |
| CN111497317A (en) * | 2020-05-28 | 2020-08-07 | 李奉喜 | Manufacturing method of disposable food-grade aluminum foil tin paper lunch box |
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|---|---|
| CN107262595B (en) | 2018-09-11 |
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