The method for measuring the counter boring sword starting distance for the ream integrated cutter that drills and reams
Technical field
The present invention relates to automated manufacturing technical fields more particularly to a kind of counter boring sword for measuring the ream integrated cutter that drills and reams to rise
The method of beginning distance.
Background technique
Need to process the counter sink for being largely used to riveting in aircraft digital assembling process, and the nest in hole is deep to bonding strength
And assembling quality has a significant impact, it is necessary to assure it is in defined error range.In order to improve processing efficiency and drilling precision,
It generallys use the ream integrated cutter that drills and reams and carries out drilling.Cutter needed before use using tool presetter carry out it is presetting, purpose exists
In precise measurement cutter parameters, to guarantee the machining accuracy in hole, wherein the accuracy of cutter counter boring sword starting distance measurement will
Nest after directly affecting drilling is deep.Currently, the measurement pattern for generalling use the included measurement counter boring sword distance of tool presetter is gone
Counter boring sword starting distance is directly measured, but this measurement method can presence due to counter boring sword the initial segment radius of corner and cutter
Mismachining tolerance and cause instrument to be difficult to capture real counter boring sword starting point, to influence cutter pre-regulating precision, further meeting
It is controlled deeply to the nest of counter sink and brings adverse effect.
Summary of the invention
In view of the problems in the background art, the ream integrated cutter that drills and reams is measured the purpose of the present invention is to provide a kind of
The method of counter boring sword starting distance can be obtained cutter counter boring sword starting distance value by finite measurement, while ensure that ream
The measurement accuracy of nest sword starting distance.
To achieve the goals above, the present invention provides a kind of counter boring sword starting distances for measuring the ream integrated cutter that drills and reams
Method is measured using tool presetter, and the ream integrated cutter that drills and reams is made of knife handle, counter boring part and straight part of boring.Institute
State method comprising steps of
S1, the presetting instrument of calibration tool change diameter set;
S2 utilizes the diameter d of the straight brill part of tool presetter measurement cutter;
S3, according between the diameter d of the straight brill part of cutter, nominal counter boring angle CSA and theoretical counter boring depth CSD
Geometrical relationship calculates the calculation relational expression of the diameter D, D of counter boring part corresponding to nominal counter boring angle CSA are as follows:
S4 selects the X-Z measurement pattern of tool presetter and carries out n times measurement, obtains the actual measurement counter boring angle of cutter
CSAnAnd counter boring sword distance CSl corresponding to theoretical nest depthsn, and the calculation relational expression of the D according to obtained in step S3, it pushes away
Counter boring angle CSA is surveyed outnThe diameter D of corresponding counter boring partnCalculation relational expression, i.e., are as follows:
Wherein, n indicates pendulous frequency, CSAnIndicate the actual measurement counter boring angle of n-th measurement, CSlnIndicate n-th measurement
Counter boring sword distance, DnIndicate the actual measurement counter boring angle CSA of n-th measurementnThe diameter of corresponding counter boring part;
S5, the counter boring sword distance CSl obtained more in step s 4n-1With counter boring sword distance CSlnBetween difference DELTA
CSl, when Δ CSl is less than preset certain value, tool presetter stops measurement, then the counter boring sword distance value measured for the last time
CSlnAs actual measured value;
S6, by counter boring sword distance CSl obtained in step S5nIt is added with the deep value CSD of theoretical nest to get the counter boring of cutter is arrived
Sword starting distance value.
Beneficial effects of the present invention are as follows:
In the method that measurement according to the present invention drills and reams the counter boring sword starting distance of ream integrated cutter, cutter is utilized
Geometrical relationship between straight diameter d, the nominal counter boring angle CSA for boring part and theoretical counter boring depth CSD, obtains nominal counter boring
The diameter D of counter boring part corresponding to angle CSA.Then it selects the X-Z measurement pattern of tool presetter and carries out limited times and change
Generation measurement, until obtained counter boring sword distance CSln-1With counter boring sword distance CSlnBetween difference DELTA CSl be less than it is preset certain
When value, tool presetter stops measurement, and then obtains the counter boring sword starting distance value of cutter.This measurement method is simple, can grasp
The property made is strong, can reach convergence by limited times iteration, ensure that the measurement accuracy of counter boring sword starting distance.In addition, with tradition
Measurement method compare, the drill and ream method of counter boring sword starting distance of ream integrated cutter of measurement of the invention captures knife without accurate
Have counter boring sword starting point, accurate counter boring sword starting distance value can be obtained, improve the measurement accuracy of counter boring sword starting distance.
Detailed description of the invention
Fig. 1 be it is according to the present invention measurement drill and ream ream integrated cutter counter boring sword starting distance method in be directed to drill and ream
The structural schematic diagram of ream integrated cutter.
Fig. 2 is the relation schematic diagram of the geometric parameter of the ream integrated cutter that drills and reams in Fig. 1.
Wherein, the reference numerals are as follows:
T1 knife handle
T2 counter boring part
T3 directly bores part
D directly bores the diameter of part
The nominal counter boring angle of CSA
The diameter of counter boring part corresponding to the nominal counter boring angle of D
CSAnSurvey counter boring angle
DnSurvey the diameter of counter boring part corresponding to counter boring angle
CSD theory counter boring depth
R counter boring sword the initial segment radius of corner
Specific embodiment
It drills and reams the counter boring sword starting distance of ream integrated cutter measurement according to the present invention is described in detail with reference to the accompanying drawings
Method.
Referring to Figures 1 and 2, the method for the counter boring sword starting distance according to the present invention for measuring the ream integrated cutter that drills and reams utilizes
Tool presetter measures, and the ream integrated cutter that drills and reams is made of knife handle T1, counter boring part T2 and the straight part T3 that bores.The method
Comprising steps of
S1, the presetting instrument of calibration tool change diameter set;
S2: the diameter d of the straight brill part T3 of tool presetter measurement cutter is utilized;
S3: according between the diameter d of the straight brill part T3 of cutter, nominal counter boring angle CSA and theoretical counter boring depth CSD
Geometrical relationship, calculate the calculation relational expression of the diameter D, D of counter boring part T2 corresponding to nominal counter boring angle CSA are as follows:
S4 selects the X-Z measurement pattern of tool presetter and carries out n times measurement, obtains the actual measurement counter boring angle of cutter
CSAnAnd counter boring sword distance CSl corresponding to theoretical nest depthsn, and the calculation relational expression of the D according to obtained in step S3, it pushes away
Counter boring angle CSA is surveyed outnThe diameter D of corresponding counter boring part T2nCalculation relational expression, i.e., are as follows:
Wherein, n indicates pendulous frequency, CSAnIndicate the actual measurement counter boring angle of n-th measurement, CSlnIndicate n-th measurement
Counter boring sword distance, DnIndicate the actual measurement counter boring angle CSA of n-th measurementnThe diameter of corresponding counter boring part T2;
S5: the counter boring sword distance CSl obtained more in step s 4n-1With counter boring sword distance CSlnBetween difference DELTA
CSl, when Δ CSl is less than preset certain value (being preset according to the actual situation, such as 5 μm), tool presetter stops
Measurement, then the counter boring sword distance value CSl measured for the last timenAs actual measured value, otherwise when Δ CSl is certain greater than preset
When value, tool presetter continues to measure;And
S6: by counter boring sword distance CSl obtained in step S5nIt is added with the deep value CSD of theoretical nest to get the counter boring of cutter is arrived
Sword starting distance value.
In the method that measurement according to the present invention drills and reams the counter boring sword starting distance of ream integrated cutter, cutter is utilized
Geometrical relationship between straight diameter d, the nominal counter boring angle CSA for boring part T3 and theoretical counter boring depth CSD, obtains nominal ream
The diameter D of counter boring part T2 corresponding to nest angle CSA.Then it selects the X-Z measurement pattern of tool presetter and carries out limited
Secondary iteration measurement, until obtained counter boring sword distance CSln-1With counter boring sword distance CSlnBetween difference DELTA CSl be less than it is preset
When certain value, tool presetter stops measurement, and then obtains the counter boring sword starting distance value of cutter.This measurement method is simple,
Strong operability can reach convergence by limited times iteration, ensure that the measurement accuracy of counter boring sword starting distance.In addition, with
Traditional measurement method (by the method built in tool presetter i.e. in background technique) is compared, measurement of the invention drill and ream ream one
The method of the counter boring sword starting distance of cutter captures cutter counter boring sword starting point without accurate, and accurate counter boring sword can be obtained and rise
Beginning distance value improves the measurement accuracy of counter boring sword starting distance.
In the method that measurement according to the present invention drills and reams the counter boring sword starting distance of ream integrated cutter, in step sl,
Comprising steps of S11, starts tool presetter Survey Software, and calibration is selected to change diameter set option;S12 is surveyed according to tool presetter
The mobile presetting instrument camera lens of arrow instruction in software interface is measured, until cross hairs center is overlapped with target point in measurement interface;With
And S13, click confirmation, X, the Z coordinate value of the tool presetter Survey Software automatic measurement position, the X compared, Z coordinate
Whether to put on the numerical value of mark identical with diameter is changed for value, calibrates success if consistent, otherwise repeatedly step S11-S13.
In the method that measurement according to the present invention drills and reams the counter boring sword starting distance of ream integrated cutter, referring to Fig.1 and scheme
2, in step s 4, comprising steps of
S41 selects the X-Z measurement pattern of tool presetter;
S42, using the diameter D of counter boring part T2 corresponding to nominal counter boring angle CSA as the X value in X-Z measurement pattern
It is input in the Survey Software of tool presetter, tool presetter automatic measurement goes out and Z value corresponding to D value and actual measurement counter boring
Angle CSA1, Z value is counter boring sword distance CSl corresponding to theoretical nest depths1, wherein CSA1Indicate the actual measurement of measurement for the first time
Counter boring angle, CSl1Indicate the counter boring sword distance of measurement for the first time;
S43 obtains actual measurement counter boring angle CSA according to the calculation relational expression of D obtained in step S31Corresponding counter boring
The diameter D of part T21Calculation relational expression, i.e., are as follows:
Wherein, D1Indicate the actual measurement counter boring angle CSA of measurement for the first time1The diameter of corresponding counter boring part T2;
S44 repeats step S42 and S43, obtains actual measurement counter boring angle CSAnThe diameter D of corresponding counter boring part T2n's
Calculation relational expression, i.e., are as follows: