CN107255205B - A kind of general-using type spiral wheeled pipe robot - Google Patents

A kind of general-using type spiral wheeled pipe robot Download PDF

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Publication number
CN107255205B
CN107255205B CN201710412511.8A CN201710412511A CN107255205B CN 107255205 B CN107255205 B CN 107255205B CN 201710412511 A CN201710412511 A CN 201710412511A CN 107255205 B CN107255205 B CN 107255205B
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China
Prior art keywords
radiai adjustment
wheel
motor
wheel module
decoupling rod
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CN201710412511.8A
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CN107255205A (en
Inventor
董湘敏
郭雷
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Chengde Petroleum College
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Chengde Petroleum College
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28Constructional aspects
    • F16L55/30Constructional aspects of the propulsion means, e.g. towed by cables
    • F16L55/32Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/30Inspecting, measuring or testing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a kind of general-using type spiral wheeled pipe robots, belong to pipe robot field, including Athey wheel module and helical wheel module two parts.Athey wheel module includes mobile mechanism and radiai adjustment mechanism, mobile mechanism realizes the movement of robot by motor-driven caterpillar tracks wheel, radiai adjustment mechanism drives lead screw rotation by radiai adjustment motor, keep feed screw nut reciprocating in the axial direction, link motion is driven through decoupling rod, achievees the purpose that radiai adjustment.Helical wheel module includes spiral mobile mechanism and radiai adjustment mechanism, and it is for the helical movement along tube wall that spiral mobile mechanism by three groups of motors respectively drives wheel, while fuselage is moved along conduit axis;Radiai adjustment mechanism drives starframe rotation by radiai adjustment motor, to drive decoupling rod movement to realize variable diameter.There is stronger flexibility in the robot, can work in the pipeline of different tube diameters, can carry different functional modules to realize different pipeline operations.

Description

A kind of general-using type spiral wheeled pipe robot
Technical field
The invention belongs to pipe robot field more particularly to a kind of general-using type spiral wheeled pipe robots.
Background technique
Pipeline transportation and railway transportation, highway transportation, waterway transportation, air transportation and five big transports of the referred to as world today Mode.Common people are difficult to the extreme environment directly reached such as municipal sewage, natural gas transportation, industrial material transport, discharge Water and constructure ventilation system etc. use large amount of complex and hidden pipeline, how economic and promptly unimpeded and in time Material leakage is prevented, is pipe-line system maintenance and the biggest problem that inspection and repair shop faces, therefore develop and develop and can be managed in complexity It freely walks in road system and the pipe robot for carrying out tubular service and maintenance has become wanting for pipeline development and application field The hot spot in business and mechanical investigations field.
Since pipe diameter is smaller, maintenance is inconvenient, and pipe robot is very widely used in pipe detection, and difference is driven Respectively there are advantage and disadvantage in the robot of flowing mode.However no matter which kind of driving method nearly all has operational module to carry lacking for ability difference Point.
Summary of the invention
In view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of general-using type spiral wheeled pipe robot, with Solve the problems, such as that current pipe robot obstacle climbing ability is insufficient, adaptation caliber size is excessively single, which has stronger spirit Activity can work in the pipeline of different tube diameters, can carry different functional modules to realize different pipeline operations.
A kind of general-using type spiral wheeled pipe robot includes the Athey wheel module and helical wheel module being cascaded.
Athey wheel module mainly includes radiai adjustment mechanism and mobile mechanism;The radiai adjustment mechanism includes radial adjusts Save motor, feed screw nut, lead screw, linear bearing, feed rod, main casing, decoupling rod, securing plate and fixed frame;The feed rod is logical It crosses linear bearing to connect with feed screw nut, be connect respectively with spiral cabin and main casing by fixed frame;Described lead screw one end is logical Shaft coupling is crossed to connect with radiai adjustment motor;Decoupling rod one end and feed screw nut are hinged, and the other end is cut with scissors by securing plate and deck board It connects.
The mobile mechanism includes that driving wheel, driven wheel, pulley shaft, miniature bearing, deck board, crawler belt and worm and gear subtract Speed motor;The Worm reduction motor is fixed on the outside of the deck board of side, and driving wheel is mounted on Worm reduction motor On axis;Driven wheel is mounted on the inside of deck board by pulley shaft and miniature bearing;It is connected between driven wheel and driving wheel by crawler belt.
Helical wheel module includes radiai adjustment mechanism and mobile mechanism;The radiai adjustment mechanism includes starframe, diameter To adjusting motor and decoupling rod;Starframe center and radiai adjustment motor are fixed together, and outer end is hinged with decoupling rod.
The mobile mechanism includes helical wheel, Worm reduction motor, wheel support, spiral cabin, and helical wheel is directly solid Worm reduction motor both ends are scheduled on, wheel support one end is fixed on Worm reduction motor, and the other end is fixed on spiral On cabin.
Detailed description of the invention
Fig. 1 is overall structure perspective view of the invention;
Fig. 2 is Athey wheel module perspective view of the invention;
Fig. 3 is helical wheel module perspective view of the invention;
Fig. 4 is Athey wheel internal structure perspective view of the invention;
Fig. 5 is control route map of the invention.
Specific embodiment
A kind of general-using type spiral wheeled pipe robot includes the Athey wheel module 4 and helical wheel module 1 being cascaded.
Athey wheel module 4 mainly includes radiai adjustment mechanism 6 and mobile mechanism 5;The radiai adjustment mechanism 6 includes solid Determine frame 7, feed rod 8, feed screw nut 9, linear bearing 10, decoupling rod 11, securing plate 12, lead screw 13 and radiai adjustment motor 17;Institute The feed rod 8 stated is connect by linear bearing 10 with feed screw nut 9, is connected respectively with spiral cabin 26 and main casing 15 by fixed frame 7 It connects;Described 13 one end of lead screw is connect by shaft coupling 14 with radiai adjustment motor 17;11 one end of decoupling rod and feed screw nut 9 are cut with scissors It connects, the other end is hinged by securing plate 12 and deck board 19.
The mobile mechanism 5 includes Worm reduction motor 18, deck board 19, crawler belt 20, driving wheel 29, small driven wheel 30, pulley shaft 31, miniature bearing 32, big driven wheel 33;The Worm reduction motor 18 is fixed on outside side deck board 19 Side, driving wheel 29 are mounted on 18 axis of Worm reduction motor;Driven wheel 30,33 is pacified by pulley shaft 31 and miniature bearing 32 Mounted in 19 inside of deck board;It is connected between driven wheel 30,33 and driving wheel 29 by crawler belt 20.
Helical wheel module 1 includes radiai adjustment mechanism 3 and mobile mechanism 2;The radiai adjustment mechanism 3 includes decoupling rod 22, starframe 23 and radiai adjustment motor 24;23 center of starframe and radiai adjustment motor 24 are fixed together, outer end and damping Bar 22 is hinged.
The mobile mechanism 2 includes helical wheel 21, hatchcover 25, spiral cabin 26, wheel support 27, Worm reduction motor 28, helical wheel 21 is directly anchored to 28 both ends of Worm reduction motor, and 27 one end of wheel support is fixed on worm and gear deceleration electricity On machine 28, the other end is fixed on spiral cabin 26.
A kind of working principle of general-using type spiral wheeled pipe robot:
Worm reduction motor 18 drives driving wheel 29 to rotate, and drives big driven wheel 33 and small driven wheel by crawler belt 20 30 rotations, to realize the movement of Athey wheel module;Helical wheel 21 is driven to do spiral shell along tube wall by Worm reduction motor 28 Rotation movement, moves Robot conduit axis, realizes the locomotive function of robot.
When the pipe robot is turned, controlling one of Worm reduction motor 18 makes one of Athey wheel slow down Or stop, other two Athey wheel accelerates, and realizes turning function.
When pipe robot in tapered pipeline when driving, in the radiai adjustment mechanism 6 of Athey wheel module 4, radiai adjustment Motor 17 drives lead screw 13 to rotate, and feed screw nut 9 is moved along 13 axis direction of lead screw, and decoupling rod 11 is driven to move back and forth, thus It drives connecting rod 16 to move, realizes the adaptation to different tube diameters;In the radiai adjustment mechanism 3 of helical wheel module 1, radiai adjustment motor 24 drive starframe 23 to rotate, so that decoupling rod 22 be driven to move, realize variable diameter function.

Claims (3)

1. a kind of general-using type spiral wheeled pipe robot, it is characterised in that: including the Athey wheel module being cascaded and spiral shell Spinning roller module;The Athey wheel module mainly includes radiai adjustment mechanism and mobile mechanism;The radiai adjustment mechanism packet Include radiai adjustment motor, feed screw nut, lead screw, linear bearing, feed rod, main casing, decoupling rod, securing plate and fixed frame;It is described Feed rod connect with feed screw nut by linear bearing, connect respectively with spiral cabin and main casing by fixed frame;The silk Thick stick one end is connect by shaft coupling with radiai adjustment motor;Decoupling rod one end is hinged with feed screw nut, and the other end passes through securing plate It is hinged with deck board;
The mobile mechanism includes driving wheel, driven wheel, pulley shaft, miniature bearing, deck board, crawler belt and worm and gear deceleration electricity Machine;The Worm reduction motor is fixed on the outside of the deck board of side, and driving wheel is mounted on Worm reduction motor axis; Driven wheel is mounted on the inside of deck board by pulley shaft and miniature bearing;It is connected between driven wheel and driving wheel by crawler belt;
The helical wheel module includes radiai adjustment mechanism and mobile mechanism;The radiai adjustment mechanism include starframe, Radiai adjustment motor and decoupling rod;Starframe center and radiai adjustment motor are fixed together, and outer end and decoupling rod are hinged on one It rises;
The mobile mechanism includes helical wheel, Worm reduction motor, wheel support, spiral cabin, and helical wheel is directly anchored to Worm reduction motor both ends, wheel support one end are fixed on Worm reduction motor, and the other end is fixed on spiral cabin.
2. a kind of general-using type spiral wheeled pipe robot according to claim 1, it is characterised in that: Athey wheel module In, radiai adjustment motor drives ball screw turns by shaft coupling, and drives flanged (FLGD) feed screw nut mobile, passes through damping Bar pushes link motion, to realize the adaptive functions to different tube diameters;In helical wheel module, radiai adjustment motor drives star Bar rotation drives wheel support movement to adapt to different tube diameters to adjust it by decoupling rod.
3. a kind of general-using type spiral wheeled pipe robot according to claim 1, it is characterised in that: robot is in pipeline Interior movement, when encountering barrier, the decoupling rod in Athey wheel module and helical wheel module can play certain cushioning effect, and And pressuring action to tube wall can also be kept while robot being made to surmount obstacles.
CN201710412511.8A 2017-05-25 2017-05-25 A kind of general-using type spiral wheeled pipe robot Active CN107255205B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710412511.8A CN107255205B (en) 2017-05-25 2017-05-25 A kind of general-using type spiral wheeled pipe robot

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Application Number Priority Date Filing Date Title
CN201710412511.8A CN107255205B (en) 2017-05-25 2017-05-25 A kind of general-using type spiral wheeled pipe robot

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CN107255205A CN107255205A (en) 2017-10-17
CN107255205B true CN107255205B (en) 2019-08-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO345947B1 (en) * 2020-06-03 2021-11-08 Well Innovation As Pulling tool

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107956953A (en) * 2017-12-01 2018-04-24 泉州市西决三维科技有限公司 A kind of diameter-variable pipe detects robot
CN108716584A (en) * 2018-05-25 2018-10-30 哈尔滨工程大学 A kind of reducing seabed tunnel robot for cleaning
CN109764109B (en) * 2019-02-26 2024-02-13 浙江工业大学 Be applied to pipeline robot's electronic type triaxial differential system
CN113833935B (en) * 2021-09-02 2023-08-11 国能寿光发电有限责任公司 Pipeline robot

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Publication number Priority date Publication date Assignee Title
CN103196005A (en) * 2013-04-07 2013-07-10 南京理工大学 Pipe exploration robot based on real-time image transmission system
US9021900B2 (en) * 2011-11-02 2015-05-05 Industry-Academic Cooperation Foundation Yonsei University In-pipe inspection robot
CN105003790A (en) * 2015-07-08 2015-10-28 北京工业大学 Multifunctional compound driving pipeline robot
CN105972381A (en) * 2016-05-05 2016-09-28 湖北三江航天红阳机电有限公司 Pipeline interior radiographic inspection robot
CN206036519U (en) * 2016-09-30 2017-03-22 福建(泉州)哈工大工程技术研究院 Many functional type urban drainage pipeline inspection robot

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9021900B2 (en) * 2011-11-02 2015-05-05 Industry-Academic Cooperation Foundation Yonsei University In-pipe inspection robot
CN103196005A (en) * 2013-04-07 2013-07-10 南京理工大学 Pipe exploration robot based on real-time image transmission system
CN105003790A (en) * 2015-07-08 2015-10-28 北京工业大学 Multifunctional compound driving pipeline robot
CN105972381A (en) * 2016-05-05 2016-09-28 湖北三江航天红阳机电有限公司 Pipeline interior radiographic inspection robot
CN206036519U (en) * 2016-09-30 2017-03-22 福建(泉州)哈工大工程技术研究院 Many functional type urban drainage pipeline inspection robot

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO345947B1 (en) * 2020-06-03 2021-11-08 Well Innovation As Pulling tool

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