CN107252768B - Automatic clear up sieve cleaner of shale shaker screen cloth - Google Patents
Automatic clear up sieve cleaner of shale shaker screen cloth Download PDFInfo
- Publication number
- CN107252768B CN107252768B CN201710560896.2A CN201710560896A CN107252768B CN 107252768 B CN107252768 B CN 107252768B CN 201710560896 A CN201710560896 A CN 201710560896A CN 107252768 B CN107252768 B CN 107252768B
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- Prior art keywords
- transmission shaft
- screen
- vibrating screen
- bearing
- impact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/54—Cleaning with beating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/55—Cleaning with fluid jets
Landscapes
- Combined Means For Separation Of Solids (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a screen cleaner for automatically cleaning a screen of a vibrating screen, which is characterized in that: the vibrating screen comprises a motor, a transmission shaft and a rotary table, wherein the transmission shaft is horizontally arranged below a screen mesh of the vibrating screen, two ends of the transmission shaft are fixed on a rack of the vibrating screen through bearing seats, the transmission shaft is of a hollow structure, strip-shaped guide grooves in the radial direction are respectively arranged on the upper side surface and the lower side surface of the transmission shaft, and the guide grooves penetrate through the inside of the transmission shaft; an output shaft of the motor is connected with one end of a transmission shaft through a transmission belt, the other end of the transmission shaft is provided with a cylinder, a bearing is fixedly mounted at the end part of a piston rod of the cylinder, and the bearing can reciprocate in the transmission shaft; a through hole is formed in the middle of the rotary table, the rotary table is sleeved in the transmission shaft through the through hole, the inner side wall of the through hole is fixedly connected with the outer ring of the bearing through a connecting block, and the connecting block is positioned in the guide groove; impact balls are uniformly arranged on the edge of the rotary disc. The invention can realize the effect of automatically cleaning the meshes of the vibrating screen.
Description
Technical Field
The invention relates to the technical field of sand making equipment, in particular to a screen cleaner for automatically cleaning a screen of a vibrating screen.
Background
The high-rise building is raised around our body at a high speed, so that people can feel no more than exclamation. In recent years, the buildings in the city are built at four places, the places are modern reinforced cement and the figure of the road, and all the places cannot leave the sandstone for the construction engineering. The sandstone plays a role of aggregate in the building, but with the wide application of commercial concrete and mortar, the natural sand resource is in more and more shortage, and the natural sand is also made up by artificial sand. The sand screening equipment is an important component of machine-made sand equipment. The sand screening equipment of the sand making equipment on the market at present mainly takes a vibrating screen as a main part, and has the advantages of high screening efficiency, easy screen replacement, long material movement track and high screen surface utilization rate.
The working principle of the vibrating screen is that when the vibrating screen works, the motion trail of any point on the screen box is a straight line, namely when the eccentric block rotates, a force is generated on one aspect, and no couple exists, so that the vibrating screen only makes a reciprocating plane straight line along the direction. The rotary vibration sieve is characterized in that a heavy hammer (unbalanced hammer) is vertically arranged on a motor shaft, the rotary motion of the motor is converted into horizontal, vertical and inclined three-dimensional motion, and the motion is transmitted to a sieve surface, so that materials are subjected to outward-expanding involute motion on the sieve surface, and the vibration sieve is called as a rotary vibration sieve.
However, in the actual use process, due to different water content of raw materials, screen mesh holes on the vibrating screen can be slowly stuck by powder or blocked by particle objects to cause the low efficiency of the vibrating screen along with the long service life of the vibrating screen, and the gradation of the produced sand is also changed. At present, the screen is generally cleaned manually at regular intervals, so that the labor intensity is increased, and the production efficiency is influenced. At this time, an automatic screen cleaner is needed to automatically clean the powder or particle objects blocked by the screen mesh.
Disclosure of Invention
In order to solve the technical problems, the invention is realized by the following technical scheme:
a screen cleaner for automatically cleaning a screen of a vibrating screen comprises a motor, a transmission shaft and a rotary table, wherein the transmission shaft is horizontally arranged below the screen of the vibrating screen, two ends of the transmission shaft are fixed on a rack of the vibrating screen through bearing seats, the transmission shaft is of a hollow structure, the upper side surface and the lower side surface of the transmission shaft are respectively provided with a radial strip-shaped guide groove, and the guide grooves penetrate into the transmission shaft; an output shaft of the motor is connected with one end of a transmission shaft through a transmission belt, the other end of the transmission shaft is provided with a cylinder, a bearing is fixedly mounted at the end part of a piston rod of the cylinder, and the bearing can reciprocate in the transmission shaft; a through hole is formed in the middle of the rotary table, the rotary table is sleeved in the transmission shaft through the through hole, the inner side wall of the through hole is fixedly connected with the outer ring of the bearing through a connecting block, and the connecting block is positioned in the guide groove; impact balls are uniformly arranged on the edge of the turntable; the front end face of the piston rod is provided with a high-pressure air nozzle, an air outlet of the high-pressure air nozzle points to the screen, and the high-pressure air nozzle is connected with external air supply equipment through a pipeline.
The general idea of the invention is as follows: through the screen cloth below installation carousel at the shale shaker, the continuous screen cloth of hitting ball on the carousel, granule object and bonding powder in the screen cloth punchhole receive to hit and to beat the screen cloth and can break away from the punchhole under the condition, thereby reach the effect of automatic clearance screen cloth, set up high pressure air cock simultaneously and can make and blow to the screen cloth when hitting the screen cloth at the ball impact, accelerate the clearance speed of powder and granule object on the punchhole and break away from the screen cloth fast and avoid the secondary to fall into the punchhole.
In addition, the invention also provides the following auxiliary technical scheme:
furthermore, the impact ball is connected with the turntable through a chain. When need not clear up the screen cloth like this, the carousel is out of work, and the impact ball hangs on the carousel under the dead weight effect, avoids influencing the life of automatic screen cleaner because of the long-time vibration of shale shaker, and when the carousel rotated, the impact ball flies to get rid of and hits the screen cloth under the centrifugal force effect.
Further, the contact area of the impact ball when the impact ball collides with the screen is 1/4-1/2. The applicant verifies through a plurality of experiments that the effect of clearing the screen blockage is best under the condition that the spherical surface of 1/4-1/2 is contacted with the screen when the impact ball hits the screen; the contact area between the impact ball and the screen is too small to achieve the effect of cleaning the screen blockage, and the contact area between the impact ball and the screen is too large, so that adverse effects can be caused on the screen in the impact process.
Furthermore, the side surface of the transmission shaft is uniformly distributed with vent holes. The purpose of arranging the air vent can keep balance in the rotating process of the turntable.
Furthermore, the number of the impact balls is 2-6.
Furthermore, a speed regulating valve is installed on a connector of the air cylinder, and the movement speed of a piston rod of the air cylinder is 5-10 cm/s. The speed of the piston rod of the air cylinder is adjusted by the speed adjusting valve, and the turntable moves back and forth at a constant speed according to the specified speed.
Further, the transmission belt is a flat belt, a triangular belt or a toothed belt.
Further, the impact ball is a rubber ball or a steel ball.
Compared with the prior art, the invention has the beneficial effects that:
the automatic screen cleaner has simple and reasonable structural design and easy processing and manufacturing, can clean the screen by starting the automatic screen cleaner under the condition of no shutdown of the vibrating screen, does not influence the production efficiency, and can reduce the labor intensity of workers; meanwhile, an air cylinder is designed on one side of the transmission shaft, and a piston rod of the air cylinder drives the rotary table to do radial uniform reciprocating motion in a guide groove of the transmission shaft, so that cleaning along the radial direction of the transmission shaft can be realized, and the effect of cleaning the screen of the automatic screen cleaner disclosed by the invention is optimal.
Drawings
FIG. 1 is a schematic structural view of embodiment 1 of the present invention;
FIG. 2 is a schematic structural view of embodiment 1 of the present invention;
FIG. 3 is a schematic structural view of a section of a propeller shaft according to embodiment 1 of the present invention;
part names and serial numbers in the figure:
the device comprises a motor 1, a transmission shaft 2, a rotary table 3, a screen 4, a bearing seat 5, a guide groove 6, a transmission belt 7, an air cylinder 8, a piston rod 9, a bearing 10, a through hole 11, an outer ring 12, a connecting block 13, a punching ball 14, a chain 15, a speed regulating valve 16, a high-pressure air nozzle 17, a pipeline 18, an air supply device 19 and an exhaust hole 20.
Detailed Description
The invention is described below with reference to the drawings and examples, which are illustrative of the best mode of the invention but are not limiting thereof.
Example 1:
as shown in fig. 1-2, a screen cleaner for automatically cleaning a screen of a vibrating screen comprises a motor 1, a transmission shaft 2 and a rotary table 3, wherein the transmission shaft 2 is horizontally installed below a screen 4 of the vibrating screen, two ends of the transmission shaft 2 are fixed on a rack (not shown in the figure) of the vibrating screen through bearing seats 5, the transmission shaft 2 is of a hollow structure, the upper side surface and the lower side surface of the transmission shaft are respectively provided with a strip-shaped guide groove 6 in the radial direction, and the guide grooves penetrate into the transmission shaft 2; an output shaft of the motor 1 is connected with one end of a transmission shaft 2 through a transmission belt 7, the other end of the transmission shaft 2 is provided with a cylinder 8, the end part of a piston rod 9 of the cylinder 8 is fixedly provided with a bearing 10, and the bearing 10 can reciprocate in the transmission shaft 2; the middle of the rotary table 3 is provided with a through hole 11, the rotary table 3 is sleeved in the transmission shaft 2 through the through hole 11, the inner side wall of the through hole 11 is fixedly connected with the outer ring 12 of the bearing 10 through a connecting block 13, and the connecting block 13 is positioned in the guide groove 6.
4 impact balls 14 are uniformly arranged on the edge of the turntable 3, and the impact balls 14 are connected with the turntable 3 through chains 15; when the impact ball 14 flies and is thrown along with the rotation of the turntable 3, the contact area of the impact ball 14 and the screen 4 is 1/4 spherical surfaces of the impact ball 14.
The front end face of the piston rod 9 is provided with a high-pressure air nozzle 17, the air outlet of the high-pressure air nozzle 17 points to the screen 4, the high-pressure air nozzle 17 is connected with external air supply equipment 19 through a pipeline 18, and the high-pressure air nozzle 17 and the air cylinder 8 can share the same set of air supply equipment; the side of the transmission shaft 2 is evenly distributed with exhaust holes 20.
In this embodiment, a speed regulating valve 16 for controlling the movement speed of the piston rod 9 is further installed on the interface of the cylinder 8.
In this embodiment, the transmission belt 7 is a triangular belt, and the impact ball 14 is a rubber ball.
When the cleaning machine is used, the motor 1 is started, the transmission belt 7 drives the transmission shaft 2 to rotate, the rotary disc 3 rotates along with the transmission shaft 2 under the action of the connecting block 13, the impact balls 14 continuously rotate to impact the screen 4, so that the screen cleaning effect is realized, the impact balls 14 are communicated with the high-pressure air nozzles 17 in the process of impacting the screen 4, and the high-pressure air nozzles 17 spray high-pressure air to enable powder and particle objects in holes of the screen 4 to be quickly separated from the screen 4; and meanwhile, the speed regulating valve 16 on the air cylinder 8 is regulated to enable the piston rod 9 to do reciprocating motion at the speed of 5cm/s, and the rotary table 3 also does uniform reciprocating motion along with the bearing 10 on the piston rod 9, so that the screen mesh is cleaned along the radial direction of the transmission shaft 2.
Example 2:
in this embodiment, the difference from embodiment 1 is that the number of the impact balls 14 mounted on the rotary disk 3 is 2, and when the impact balls 14 fly as the rotary disk 3 rotates, the contact area between the impact balls 14 and the screen 4 is 1/2 spherical surfaces of the impact balls 14, the speed control valve 16 is adjusted to make the piston rod 9 reciprocate at a speed of 10cm/s, and the rest of the operation principle is the same as that of embodiment 1.
Example 3:
in this embodiment, the difference from embodiment 1 is that the number of the impact balls 14 mounted on the rotary disk 3 is 6, when the impact balls 14 rotate with the rotary disk 3 and fly, the contact area between the impact balls 14 and the screen 4 is 1/3 spherical surfaces of the impact balls 14, the speed regulating valve 16 is adjusted to make the piston rod 9 reciprocate at a speed of 8cm/s, the impact balls 14 are steel balls, and the rest of the working principle is the same as that of embodiment 1.
It should be understood that the above-mentioned embodiments are only examples for clearly illustrating the present invention, and are not to be construed as limiting the implementation. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. This list is not intended to be exhaustive or exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the scope of the invention.
Claims (3)
1. The utility model provides an automatic clear up sieve cleaner of shale shaker screen cloth which characterized in that: the vibrating screen comprises a motor (1), a transmission shaft (2) and a rotary table (3), wherein the transmission shaft (2) is horizontally arranged below a screen (4) of the vibrating screen, two ends of the transmission shaft (2) are fixed on a rack of the vibrating screen through bearing seats (5), the transmission shaft (2) is of a hollow structure, the upper side surface and the lower side surface of the transmission shaft (2) are respectively provided with a strip-shaped guide groove (6) in the radial direction, and the guide grooves (6) penetrate through the inside of the transmission shaft (2); an output shaft of the motor (1) is connected with one end of the transmission shaft (2) through a transmission belt (7), a cylinder (8) is arranged at the other end of the transmission shaft (2), a bearing (10) is fixedly installed at the end part of a piston rod (9) of the cylinder (8), and the bearing (10) can reciprocate in the transmission shaft (2); a through hole (11) is formed in the middle of the rotary table (3), the rotary table (3) is sleeved in the transmission shaft (2) through the through hole (11), the inner side wall of the through hole (11) is fixedly connected with the outer ring (12) of the bearing (10) through a connecting block (13), and the connecting block (13) is located in the guide groove (6); impact balls (14) are uniformly arranged on the edge of the rotary disc (3); the front end surface of the piston rod (9) is provided with a high-pressure air nozzle (17), the air outlet of the high-pressure air nozzle (17) points to the screen (4), the high-pressure air nozzle (17) is connected with external air supply equipment (19) through a pipeline (18),
the impact ball (14) is connected with the rotary disc (3) through a chain (15),
the contact area of the impact ball (14) is 1/4-1/2 when the impact ball (14) collides with the screen (4),
exhaust holes (20) are uniformly distributed on the side surface of the transmission shaft (2),
the number of the impact balls (14) is 2-6,
a speed regulating valve (16) is arranged on a joint of the air cylinder (8);
the movement speed of a piston rod of the air cylinder (8) is 5-10 cm/s.
2. The screen cleaner for automatically cleaning a screen of a vibrating screen according to claim 1, wherein: the transmission belt (7) is a flat belt, a triangular belt or a toothed belt.
3. The screen cleaner for automatically cleaning a screen of a vibrating screen according to claim 1, wherein: the impact ball (14) is a rubber ball or a steel ball.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710560896.2A CN107252768B (en) | 2017-07-11 | 2017-07-11 | Automatic clear up sieve cleaner of shale shaker screen cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710560896.2A CN107252768B (en) | 2017-07-11 | 2017-07-11 | Automatic clear up sieve cleaner of shale shaker screen cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107252768A CN107252768A (en) | 2017-10-17 |
| CN107252768B true CN107252768B (en) | 2020-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710560896.2A Active CN107252768B (en) | 2017-07-11 | 2017-07-11 | Automatic clear up sieve cleaner of shale shaker screen cloth |
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| Country | Link |
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| CN (1) | CN107252768B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107876384B (en) * | 2017-11-20 | 2020-04-21 | 安徽三和堂药业有限公司 | Honeysuckle sieve separator |
| CN113369121B (en) * | 2021-07-20 | 2023-06-06 | 张智勇 | Hexagonal screen for preparing fine steel |
| CN114535069A (en) * | 2022-03-11 | 2022-05-27 | 中国矿业大学 | Dual excitation screening apparatus |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6144282U (en) * | 1984-08-28 | 1986-03-24 | 惣一 山本 | Anti-clogging device for grain sorting equipment |
| CN203750834U (en) * | 2014-02-19 | 2014-08-06 | 中国能建集团装备有限公司北京技术中心 | Vibration screen plate and cleaning device thereof |
| CN205463176U (en) * | 2016-03-02 | 2016-08-17 | 陈大木 | Drum screen extension that can clear up automatically |
| CN106881266A (en) * | 2017-04-27 | 2017-06-23 | 新乡市通泰机械有限公司 | A kind of screen cloth self-cleaning device |
| CN207086296U (en) * | 2017-07-11 | 2018-03-13 | 广西大都混凝土集团有限公司 | A kind of screen cleaner of novel vibrating screen |
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- 2017-07-11 CN CN201710560896.2A patent/CN107252768B/en active Active
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| Publication number | Publication date |
|---|---|
| CN107252768A (en) | 2017-10-17 |
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