CN207086296U - A kind of screen cleaner of novel vibrating screen - Google Patents
A kind of screen cleaner of novel vibrating screen Download PDFInfo
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- CN207086296U CN207086296U CN201720834311.7U CN201720834311U CN207086296U CN 207086296 U CN207086296 U CN 207086296U CN 201720834311 U CN201720834311 U CN 201720834311U CN 207086296 U CN207086296 U CN 207086296U
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Abstract
本实用新型公开一种新型振动筛的清筛器,其特征在于:包括电机、传动轴和转盘,所述传动轴水平安装在振动筛的筛网下方,传动轴的两端通过轴承座固定在振动筛的机架上,所述传动轴为中空结构,传动轴的上、下侧面分别设有径向方向的条形导向槽,所述导向槽贯穿到传动轴的内部;所述电机的输出轴通过传动带与传动轴的一端连接,所述传动轴另一端设有气缸,所述气缸的活塞杆端部固定安装有轴承,所述轴承可在传动轴内部做往复运动;所述转盘中间设有通孔,转盘通过通孔套于传动轴中,所述通孔内侧壁与轴承的外圈之间通过连接块固定连接,所述连接块位于导向槽内;所述转盘的边沿均匀安装有冲击球。本实用新型可实现对振动筛网自动清理网孔的效果。
The utility model discloses a novel vibrating screen cleaner, which is characterized in that it comprises a motor, a transmission shaft and a turntable, the transmission shaft is horizontally installed under the screen of the vibrating screen, and the two ends of the transmission shaft are fixed on the On the frame of the vibrating screen, the transmission shaft is a hollow structure, and the upper and lower sides of the transmission shaft are respectively provided with strip-shaped guide grooves in the radial direction, and the guide grooves penetrate into the inside of the transmission shaft; the output of the motor The shaft is connected to one end of the transmission shaft through a transmission belt, and the other end of the transmission shaft is provided with a cylinder, and the end of the piston rod of the cylinder is fixedly equipped with a bearing, and the bearing can reciprocate inside the transmission shaft; There is a through hole, the turntable is sleeved in the transmission shaft through the through hole, the inner wall of the through hole is fixedly connected with the outer ring of the bearing through a connecting block, and the connecting block is located in the guide groove; the edge of the turntable is evenly installed with Impact the ball. The utility model can realize the effect of automatically cleaning the meshes of the vibrating screen.
Description
技术领域technical field
本实用新型涉及制砂设备技术领域,特别涉及一种新型振动筛的清筛器。The utility model relates to the technical field of sand making equipment, in particular to a screen cleaner for a novel vibrating screen.
背景技术Background technique
一座座高楼大厦在我们的身边拔地而起,其速度之快让人感到无比惊叹。近年来在大都市里盖楼修路四处可见,处处都是现代化的钢筋水泥和道路的身影,所有的这一切,都离不开用于建筑工程的砂石。砂石在建筑中承担着骨料的作用,但随着商品混凝土和砂浆广泛应用,天然砂资源越来越短缺,天然砂也必将由人工造砂来弥补。筛砂设备是机制砂设备中的重要组成部分。目前市面上制砂设备的筛砂设备主要以振动筛为主,其优点是筛分效率高、换网容易,物料运动轨迹长,筛面利用率搞。High-rise buildings are rising all around us, and the speed is amazing. In recent years, construction of buildings and roads can be seen everywhere in the metropolis, with modern reinforced concrete and roads everywhere, all of which are inseparable from the sand and gravel used for construction projects. Sand and gravel play the role of aggregate in construction, but with the widespread use of ready-made concrete and mortar, natural sand resources are becoming increasingly scarce, and natural sand must be made up by artificial sand. Sand screening equipment is an important part of machine-made sand equipment. At present, the sand screening equipment of sand making equipment on the market is mainly vibrating screen, which has the advantages of high screening efficiency, easy screen replacement, long material movement track, and high utilization rate of the screen surface.
振动筛工作原理是振动筛工作时,筛箱上任一点的运动轨迹为直线,即偏心块回转运动时,只在某一方面上产生一个力,没有力偶,那么振动筛只做沿此方向上往复的平面直线。利用电机轴上下安装的重锤(不平衡锤),将电机的旋转运动转变为水平、垂直、倾斜的三次元运动,再把这个运动传递给筛面,使物料在筛面上做外扩渐开线运动,故该类型振动筛称之为旋振动筛。The working principle of the vibrating screen is that when the vibrating screen is working, the motion track of any point on the screen box is a straight line, that is, when the eccentric block rotates, only one force is generated in one aspect, and there is no force couple, then the vibrating screen only reciprocates along this direction plane straight line. Use the heavy hammer (unbalanced hammer) installed on the upper and lower sides of the motor shaft to convert the rotational motion of the motor into a three-dimensional motion of horizontal, vertical and inclined, and then transfer this motion to the screen surface to make the material expand gradually on the screen surface. Open line movement, so this type of vibrating screen is called rotary vibrating screen.
但在实际使用过程中,由于原材料的含水率各不相同,随着振动筛的使用时间长,振动筛上的筛网孔眼就会慢慢被粉料粘结或颗粒物体卡住而堵塞,造成振动筛的效率低效,而且生产出来的砂的级配也产生变化。目前一般都是采用人工定期清理筛网,这样既增加劳动强度,又影响生产效率。此时,需要设计一种自动清筛器来自动清理筛网孔眼堵塞的粉料或者颗粒物体。However, in the actual use process, due to the different moisture content of raw materials, as the vibrating screen is used for a long time, the mesh holes on the vibrating screen will gradually be blocked by powder bonding or granular objects, resulting in Vibrating screens are inefficient and produce sand with varying gradations. At present, it is generally used to manually clean the screen regularly, which not only increases labor intensity, but also affects production efficiency. At this time, it is necessary to design an automatic sieve cleaner to automatically clean the powder or granular objects that are clogged in the mesh holes.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
一种新型振动筛的清筛器,包括电机、传动轴和转盘,所述传动轴水平安装在振动筛的筛网下方,传动轴的两端通过轴承座固定在振动筛的机架上,所述传动轴为中空结构,传动轴的上、下侧面分别设有径向方向的条形导向槽,所述导向槽贯穿到传动轴的内部;所述电机的输出轴通过传动带与传动轴的一端连接,所述传动轴另一端设有气缸,所述气缸的活塞杆端部固定安装有轴承,所述轴承可在传动轴内部做往复运动;所述转盘中间设有通孔,转盘通过通孔套于传动轴中,所述通孔内侧壁与轴承的外圈之间通过连接块固定连接,所述连接块位于导向槽内;所述转盘的边沿均匀安装有冲击球。A new type of vibrating screen cleaner, including a motor, a transmission shaft and a turntable. The transmission shaft is a hollow structure, and the upper and lower sides of the transmission shaft are respectively provided with strip-shaped guide grooves in the radial direction, and the guide grooves penetrate into the inside of the transmission shaft; the output shaft of the motor passes through the transmission belt and one end of the transmission shaft. The other end of the transmission shaft is provided with a cylinder, and the end of the piston rod of the cylinder is fixedly equipped with a bearing, and the bearing can reciprocate inside the transmission shaft; a through hole is provided in the middle of the turntable, and the turntable passes through the through hole Set in the transmission shaft, the inner wall of the through hole is fixedly connected with the outer ring of the bearing through a connection block, and the connection block is located in the guide groove; impact balls are uniformly installed on the edge of the turntable.
本实用新型的总体思路是:通过在振动筛的筛网下方安装转盘,转盘上的冲击球不断的击打筛网,筛网孔眼中的颗粒物体和粘接粉料在筛网受到击打情况下可以脱离孔眼,从而达到自动清理筛网的效果。The general idea of the utility model is: by installing a turntable under the screen of the vibrating screen, the impact ball on the turntable will continuously hit the screen, and the granular objects and bonding powder in the mesh holes will be hit by the screen. It can be separated from the hole, so as to achieve the effect of automatic cleaning of the screen.
此外,本实用新型还提供如下附属技术方案:In addition, the utility model also provides the following subsidiary technical solutions:
进一步的,所述冲击球与转盘之间通过链条连接。这样在不需要进行清理筛网时,转盘不工作,冲击球在自重作用下吊挂在转盘上,避免因振动筛的长时间振动影响自动清筛器的使用寿命,当转盘转动时,冲击球在离心力作用下飞甩起来而击打筛网。Further, the impact ball is connected to the turntable through a chain. In this way, when there is no need to clean the screen, the turntable does not work, and the impact ball is hung on the turntable under the action of its own weight, so as to avoid the long-term vibration of the vibrating screen from affecting the service life of the automatic sieve cleaner. When the turntable rotates, the impact ball Under the action of centrifugal force, it flies up and hits the screen.
进一步的,所述冲击球与筛网碰撞时冲击球的接触面积为1/4-1/2的球面。申请人通过多次试验验证,冲击球击打筛网时以1/4-1/2的球面与筛网接触的情况下清理筛网堵塞的效果最佳;冲击球与筛网接触面积过小,达不到清理筛网堵塞的效果,冲击球与筛网接触面积过大,会在击打过程中对筛网造成不利的影响。Further, when the impact ball collides with the screen, the contact area of the impact ball is 1/4-1/2 of the spherical surface. The applicant has verified through multiple tests that when the impact ball hits the screen with 1/4-1/2 of the spherical surface in contact with the screen, the effect of cleaning the blockage of the screen is the best; the contact area between the impact ball and the screen is too small , the effect of cleaning the blockage of the screen cannot be achieved, and the contact area between the impact ball and the screen is too large, which will have an adverse effect on the screen during the beating process.
进一步的,所述活塞杆前端面设有高压气嘴,所述高压气嘴的出气口指向筛网,高压气嘴通过管道与外部的供气设备连接。设置高压气嘴可以使在冲击球击打筛网的同时向筛网吹气,加快孔眼上粉料和颗粒物体的清理速度而且快速脱离筛网避免二次落入孔眼中。Further, a high-pressure gas nozzle is provided on the front end of the piston rod, the gas outlet of the high-pressure gas nozzle points to the screen, and the high-pressure gas nozzle is connected to an external gas supply device through a pipeline. The high-pressure air nozzle can blow air to the screen when the impact ball hits the screen, so as to speed up the cleaning speed of powder and granular objects on the holes and quickly break away from the screen to avoid secondary falling into the holes.
进一步的,所述冲击球的个数为2-6个。Further, the number of said impact balls is 2-6.
进一步的,所述气缸的接口上安装有调速阀。通过调速阀调节气缸活塞杆的运动速度,转盘按指定的速度来回匀速运动。Further, a speed regulating valve is installed on the interface of the cylinder. The movement speed of the cylinder piston rod is adjusted through the speed regulating valve, and the turntable moves back and forth at a constant speed at a specified speed.
进一步的,所述传动带为平板带、三角带或齿形带。Further, the transmission belt is a flat belt, a V-belt or a toothed belt.
进一步的,所述冲击球为橡胶球或钢球。Further, the impact ball is a rubber ball or a steel ball.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型结构设计简单合理,容易加工制作,可以实现振动筛在不停机的情况下,通过启动自动清筛器对筛网进行清理,既不影响生产效率,也可以降低了工人的劳动强度;同时在传动轴上一侧设计了气缸,通过气缸的活塞杆带动转盘在传动轴的导向槽中做径向匀速往复运动,从而实现沿着传动轴径向方向都能进行清理,使本实用新型的自动清筛器的清理筛网的效果达到最优。The structure design of the utility model is simple and reasonable, and it is easy to process and manufacture. The vibrating screen can be cleaned by starting the automatic screen cleaner without stopping the machine, which does not affect the production efficiency and reduces the labor intensity of workers; At the same time, a cylinder is designed on one side of the transmission shaft, and the piston rod of the cylinder drives the turntable to perform radial reciprocating motion at a uniform speed in the guide groove of the transmission shaft, thereby realizing cleaning along the radial direction of the transmission shaft, making the utility model The cleaning effect of the automatic sieve cleaner is optimal.
附图说明Description of drawings
图1是本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of the utility model embodiment 1;
图2是本实用新型实施例1的结构示意图;Fig. 2 is the structural representation of the utility model embodiment 1;
图3是本实用新型实施例1的传动轴截面的结构示意图;Fig. 3 is the structural schematic diagram of the transmission shaft section of the utility model embodiment 1;
图中零部件名称及序号:The names and serial numbers of parts in the figure:
电机1,传动轴2,转盘3,筛网4,轴承座5,导向槽6,传动带7,气缸8,活塞杆9,轴承10,通孔11,外圈12,连接块13,冲击球14,链条15,调速阀16,高压气嘴17,管道18,供气设备19。Motor 1, transmission shaft 2, turntable 3, screen 4, bearing seat 5, guide groove 6, transmission belt 7, cylinder 8, piston rod 9, bearing 10, through hole 11, outer ring 12, connecting block 13, impact ball 14 , Chain 15, speed control valve 16, high pressure gas nozzle 17, pipeline 18, air supply equipment 19.
具体实施方式Detailed ways
以下结合附图和实施例描述本实用新型,以下实施例以实用新型最优效果进行解释说明,但是这些实施例并非本实用新型的限制。The utility model is described below in conjunction with the accompanying drawings and embodiments, and the following embodiments are explained with the best effect of the utility model, but these embodiments are not limitations of the utility model.
实施例1:Example 1:
如图1-2所示,一种新型振动筛的清筛器,包括电机1、传动轴2和转盘3,传动轴2水平安装在振动筛的筛网4下方,传动轴2的两端通过轴承座5固定在振动筛的机架(图中未画出)上,传动轴2为中空结构,其上、下侧面分别设有径向方向的条形导向槽6,导向槽贯穿到传动轴2的内部;电机1的输出轴通过传动带7与传动轴2的一端连接,传动轴2另一端设有气缸8,气缸8的活塞杆9端部固定安装有轴承10,轴承10可在传动轴2内部做往复运动;转盘3中间设有通孔11,转盘3通过通孔11套于传动轴2中,通孔11内侧壁与轴承10的外圈12之间通过连接块13固定连接,连接块13位于导向槽6内。As shown in Figure 1-2, a new vibrating screen cleaner includes a motor 1, a transmission shaft 2 and a turntable 3, the transmission shaft 2 is installed horizontally under the screen 4 of the vibrating screen, and the two ends of the transmission shaft 2 pass through The bearing seat 5 is fixed on the frame of the vibrating screen (not shown in the figure), the transmission shaft 2 is a hollow structure, and its upper and lower sides are respectively provided with strip-shaped guide grooves 6 in the radial direction, and the guide grooves penetrate to the transmission shaft. 2; the output shaft of the motor 1 is connected to one end of the transmission shaft 2 through the transmission belt 7, the other end of the transmission shaft 2 is provided with a cylinder 8, and the end of the piston rod 9 of the cylinder 8 is fixedly equipped with a bearing 10, and the bearing 10 can be mounted on the transmission shaft 2. The interior reciprocates; there is a through hole 11 in the middle of the turntable 3, and the turntable 3 is sleeved in the transmission shaft 2 through the through hole 11. The block 13 is located in the guide groove 6 .
转盘3的边沿均匀安装有4个冲击球14,冲击球14通过链条15与转盘3连接;当冲击球12随转盘3转动飞甩起来时,冲击球12与筛网4的接触面积为冲击球12的1/4球面。Four impact balls 14 are evenly installed on the edge of the turntable 3, and the impact balls 14 are connected with the turntable 3 through a chain 15; 12 of a 1/4 sphere.
活塞杆9前端面设有高压气嘴17,高压气嘴17的出气口指向筛网4,高压气嘴17通过管道18与外部的供气设备19连接,高压气嘴17可与气缸8共用同一套供气设备。The front end of the piston rod 9 is provided with a high-pressure air nozzle 17, and the air outlet of the high-pressure air nozzle 17 points to the screen 4. The high-pressure air nozzle 17 is connected with an external air supply device 19 through a pipeline 18. The high-pressure air nozzle 17 can share the same cylinder with the cylinder 8. Set of gas supply equipment.
本实施例中,气缸8的接口上还安装有控制活塞杆9运动速度的调速阀16。In this embodiment, a speed regulating valve 16 for controlling the movement speed of the piston rod 9 is installed on the interface of the cylinder 8 .
本实施例中,传动带7为三角带,冲击球14为橡胶球。In this embodiment, the transmission belt 7 is a V-belt, and the impact ball 14 is a rubber ball.
使用时,启动电机1,传动带7带动传动轴2转动,转盘3在连接块13的作用下随传动轴2转动,使冲击球12不断的旋转击打筛网4,从而实现清理筛网的效果,冲击球12在击打筛网4的过程中向高压气嘴17通气,高压气嘴17喷射高压气体使筛网4孔眼中的粉料和颗粒物体快速脱离筛网4;同时调节气缸8上的调速阀16,使活塞杆9按指定的速度做往复运动,转盘3随着活塞杆9上的轴承10也做匀速往复运动,实现沿着传动轴2径向方向对筛网进行清理。When in use, start the motor 1, the transmission belt 7 drives the transmission shaft 2 to rotate, and the turntable 3 rotates with the transmission shaft 2 under the action of the connecting block 13, so that the impact ball 12 continuously rotates and hits the screen 4, thereby achieving the effect of cleaning the screen , the impact ball 12 ventilates to the high-pressure air nozzle 17 in the process of hitting the screen 4, and the high-pressure air nozzle 17 sprays high-pressure gas to make the powder and granular objects in the holes of the screen 4 leave the screen 4 quickly; The speed regulating valve 16 makes the piston rod 9 reciprocate at a specified speed, and the turntable 3 also reciprocates at a uniform speed along with the bearing 10 on the piston rod 9, so as to clean the screen along the radial direction of the transmission shaft 2.
实施例2:Example 2:
本实施例中,与实施例1的不同之处在于,安装在转动盘3上的冲击球14的数量为2个,冲击球14随转盘3转动飞甩起来时,冲击球12与筛网4的接触面积为冲击球12的1/2球面,其余工作原理与实施例1相同。In this embodiment, the difference from Embodiment 1 is that the number of impact balls 14 installed on the rotating disk 3 is two, and when the impact balls 14 rotate with the rotating disk 3 and fly, the impact balls 12 and the screen cloth 4 The contact area is the 1/2 spherical surface of the impact ball 12, and all the other operating principles are the same as in embodiment 1.
实施例3:Example 3:
本实施例中,与实施例1的不同之处在于,安装在转动盘3上的冲击球14的数量为6个,冲击球14随转盘3转动飞甩起来时,冲击球12与筛网4的接触面积为冲击球12的1/3球面,冲击球14选用钢球,其余工作原理与实施例1相同。In this embodiment, the difference from Embodiment 1 is that the number of impact balls 14 installed on the rotating disk 3 is 6, and when the impact balls 14 rotate with the rotating disk 3 and fly, the impact balls 12 and the screen cloth 4 The contact area is 1/3 spherical surface of impact ball 12, and impact ball 14 selects steel ball for use, and all the other operating principles are identical with embodiment 1.
显然,上述实施例仅仅是为了清楚的说明本实用新型所作的举例,而并非对实施的限定。对于所述领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式子以穷举。而由此所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clearly illustrating the utility model, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively enumerate all implementation methods here. And the obvious changes or changes derived therefrom are still within the protection scope of the present utility model.
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| CN107252768A (en) * | 2017-07-11 | 2017-10-17 | 广西大都混凝土集团有限公司 | A kind of screen cleaner of automatic cleaning vibrating screen mesh |
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| CN110681216A (en) * | 2019-08-19 | 2020-01-14 | 杭州科晟能源技术有限公司 | Cyclone prevents blockking up automatic cycle soot blower |
| CN112676292A (en) * | 2020-12-29 | 2021-04-20 | 浙江林龙物流有限公司 | Dust separator of mechanism sand |
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2017
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| CN107252768A (en) * | 2017-07-11 | 2017-10-17 | 广西大都混凝土集团有限公司 | A kind of screen cleaner of automatic cleaning vibrating screen mesh |
| CN109092651A (en) * | 2018-07-06 | 2018-12-28 | 胡江波 | A kind of agricultural peanut sorting unit |
| CN109092651B (en) * | 2018-07-06 | 2021-12-28 | 安徽乐方食品有限公司 | Peanut sorting unit is used to agricultural |
| CN110681216A (en) * | 2019-08-19 | 2020-01-14 | 杭州科晟能源技术有限公司 | Cyclone prevents blockking up automatic cycle soot blower |
| CN112676292A (en) * | 2020-12-29 | 2021-04-20 | 浙江林龙物流有限公司 | Dust separator of mechanism sand |
| CN112676292B (en) * | 2020-12-29 | 2022-05-20 | 浙江林龙物流有限公司 | Dust separator of mechanism sand |
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