CN107252590A - 一种pps与ptfe复合纤维增强涂层针刺毡 - Google Patents

一种pps与ptfe复合纤维增强涂层针刺毡 Download PDF

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CN107252590A
CN107252590A CN201710623578.6A CN201710623578A CN107252590A CN 107252590 A CN107252590 A CN 107252590A CN 201710623578 A CN201710623578 A CN 201710623578A CN 107252590 A CN107252590 A CN 107252590A
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composite fibre
pps
overcoat
needled felt
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蔡环
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Jiangsu Xinyuan Environmental Protection Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/10Interconnection of layers at least one layer having inter-reactive properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0457Specific fire retardant or heat resistant properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • B01D2239/0492Surface coating material on fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12Special parameters characterising the filtering material
    • B01D2239/1275Stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14Mixture of at least two fibres made of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及针刺毡技术领域,尤其是一种PPS与PTFE复合纤维增强涂层针刺毡,包括复合纤维层,所述复合纤维层的上下表面均连接有加强层,所述加强层远离复合纤维层的一面均连接有防护层,所述复合纤维层上均匀贯穿有与之垂直的连接杆,所述连接杆的两端均设有连接头,所述防护层上均布有连接座,所述连接座上设有与连接头形状匹配的连接槽,本发明采用了PPS与PTFE复合纤维层作为基本层,使其耐高温能力、强度和韧性都得到提高,且设置了加强层和防护层对其进行保护,进一步提高了整体耐腐蚀、抗形变能力,另外设置了连接杆和连接座用于对各层之间进行连接,有效防止分层。

Description

一种PPS与PTFE复合纤维增强涂层针刺毡
技术领域
本发明涉及针刺毡技术领域,尤其涉及一种PPS与PTFE复合纤维增强涂层针刺毡。
背景技术
在一些烟尘过滤温度较高的场合,如电厂、钢铁、冶金、水泥、电力、化工、制药等行业使用的过滤材料,耐化学性能要求越来越高其颗粒物对滤料的磨损比较严重,则覆膜滤料在颗粒物的作用下,其微孔膜易被刮伤,导致过滤材料的过滤精度和使用寿命的降低。为此有人设计出了使用多层材料复合的针刺毡,虽然提高了整体性能,但是各层之间的连接不稳定,容易分层脱落,结构强度差。
发明内容
本发明的目的是为了解决现有技术中存在理化性能差、易分层的缺点,而提出的一种PPS与PTFE复合纤维增强涂层针刺毡。
为了实现上述目的,本发明采用了如下技术方案:
设计一种PPS与PTFE复合纤维增强涂层针刺毡,包括复合纤维层,所述复合纤维层的上下表面均连接有加强层,所述加强层远离复合纤维层的一面均连接有防护层,所述复合纤维层上均匀贯穿有与之垂直的连接杆,所述连接杆的两端均设有连接头,所述防护层上均布有连接座,所述连接座上设有与连接头形状匹配的连接槽,所述连接头卡装在连接槽内,所述防护层远离复合纤维层的一面上均布有圆台状的凸块,所述凸块上均设有盲孔。
优选的,所述复合纤维层为PPS与PTFE复合纤维层。
优选的,所述加强层与复合纤维层之间连接有粘合层。
优选的,所述连接头为圆锥形,所述连接槽为锥形槽。
优选的,所述防护层与加强层之间的连接面为锯齿面。
本发明提出的一种PPS与PTFE复合纤维增强涂层针刺毡,有益效果在于:本发明采用了PPS与PTFE复合纤维层作为基本层,使其耐高温能力、强度和韧性都得到提高,且设置了加强层和防护层对其进行保护,进一步提高了整体耐腐蚀、抗形变能力,另外设置了连接杆和连接座用于对各层之间进行连接,有效防止分层。
附图说明
图1为本发明提出的一种PPS与PTFE复合纤维增强涂层针刺毡的结构示意图。
图中:复合纤维层1、粘合层2、加强层3、连接杆4、连接头5、连接座6、凸块7、连接槽8、盲孔9、锯齿面10、防护层11。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
参照图1,一种PPS与PTFE复合纤维增强涂层针刺毡,包括复合纤维层1,复合纤维层1为PPS与PTFE复合纤维层。复合纤维层1的上下表面均连接有加强层3,加强层3与复合纤维层1之间连接有粘合层2。加强层3远离复合纤维层1的一面均连接有防护层11,防护层11与加强层3之间的连接面为锯齿面10。复合纤维层1采用PPS与PTFE复合纤维层,提高整体的耐高温能力、强度和韧性,粘合层2用于增加加强层3与复合纤维层1之间的连接强度,加强层3用于提高整体的结构强度,防护层11用于对针刺毡的表面进行防护,锯齿面10用于增加防护层11与加强层3之间的连接强度,防止分层和相对滑移。
复合纤维层1上均匀贯穿有与之垂直的连接杆4,连接杆4的两端均设有连接头5,连接头5为圆锥形,防护层11上均布有连接座6,连接座6上设有与连接头5形状匹配的连接槽8,连接槽8为锥形槽,连接头5卡装在连接槽8内,防护层11远离复合纤维层1的一面上均布有圆台状的凸块7,凸块7上均设有盲孔9。连接杆4用于增加各层之间的相互联系,连接座6与连接头5配合,对连接杆4的位置进行固定,凸块7以及盲孔9用于增加防护层11的表面积,从而提高散热效果。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (5)

1.一种PPS与PTFE复合纤维增强涂层针刺毡,包括复合纤维层(1),其特征在于:所述复合纤维层(1)的上下表面均连接有加强层(3),所述加强层(3)远离复合纤维层(1)的一面均连接有防护层(11),所述复合纤维层(1)上均匀贯穿有与之垂直的连接杆(4),所述连接杆(4)的两端均设有连接头(5),所述防护层(11)上均布有连接座(6),所述连接座(6)上设有与连接头(5)形状匹配的连接槽(8),所述连接头(5)卡装在连接槽(8)内,所述防护层(11)远离复合纤维层(1)的一面上均布有圆台状的凸块(7),所述凸块(7)上均设有盲孔(9)。
2.根据权利要求1所述的一种PPS与PTFE复合纤维增强涂层针刺毡,其特征在于:所述复合纤维层(1)为PPS与PTFE复合纤维层。
3.根据权利要求1所述的一种PPS与PTFE复合纤维增强涂层针刺毡,其特征在于:所述加强层(3)与复合纤维层(1)之间连接有粘合层(2)。
4.根据权利要求1所述的一种PPS与PTFE复合纤维增强涂层针刺毡,其特征在于:所述连接头(5)为圆锥形,所述连接槽(8)为锥形槽。
5.根据权利要求1所述的一种PPS与PTFE复合纤维增强涂层针刺毡,其特征在于:所述防护层(11)与加强层(3)之间的连接面为锯齿面(10)。
CN201710623578.6A 2017-07-27 2017-07-27 一种pps与ptfe复合纤维增强涂层针刺毡 Pending CN107252590A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116351162A (zh) * 2023-03-07 2023-06-30 华基环保(武汉)有限公司 一种高强度耐腐蚀工业滤料的生产方法

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CH637848A5 (en) * 1978-11-23 1983-08-31 Breveteam Sa Sheet-like, flexible sandwich structure for treating gases or liquids, and use thereof
CN101617076A (zh) * 2007-01-09 2009-12-30 泰帝特工商股份有限公司 微纤维裂膜过滤毡及其制造方法
CN202823005U (zh) * 2012-08-29 2013-03-27 抚顺博格化工科技有限公司 Pps混ptfe纤维增强涂层针刺过滤毡
CN104321129A (zh) * 2012-02-03 2015-01-28 佛兰芒技术研究所有限公司 可反洗过滤元件
CN207221500U (zh) * 2017-07-27 2018-04-13 江苏丰鑫源环保集团有限公司 一种pps与ptfe复合纤维增强涂层针刺毡

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH637848A5 (en) * 1978-11-23 1983-08-31 Breveteam Sa Sheet-like, flexible sandwich structure for treating gases or liquids, and use thereof
CN101617076A (zh) * 2007-01-09 2009-12-30 泰帝特工商股份有限公司 微纤维裂膜过滤毡及其制造方法
CN104321129A (zh) * 2012-02-03 2015-01-28 佛兰芒技术研究所有限公司 可反洗过滤元件
CN202823005U (zh) * 2012-08-29 2013-03-27 抚顺博格化工科技有限公司 Pps混ptfe纤维增强涂层针刺过滤毡
CN207221500U (zh) * 2017-07-27 2018-04-13 江苏丰鑫源环保集团有限公司 一种pps与ptfe复合纤维增强涂层针刺毡

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116351162A (zh) * 2023-03-07 2023-06-30 华基环保(武汉)有限公司 一种高强度耐腐蚀工业滤料的生产方法
CN116351162B (zh) * 2023-03-07 2023-10-10 华基环保(武汉)有限公司 一种高强度耐腐蚀工业滤料的生产方法

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