CN107250479B - Foldable ladder - Google Patents

Foldable ladder Download PDF

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Publication number
CN107250479B
CN107250479B CN201580065774.5A CN201580065774A CN107250479B CN 107250479 B CN107250479 B CN 107250479B CN 201580065774 A CN201580065774 A CN 201580065774A CN 107250479 B CN107250479 B CN 107250479B
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CN
China
Prior art keywords
ladder
stabilizer
posts
post
stile
Prior art date
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Active
Application number
CN201580065774.5A
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Chinese (zh)
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CN107250479A (en
Inventor
M·I·基弗
A·A·考德威尔
N·L·施吕特
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Core Distribution Inc
Original Assignee
Core Distribution Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/558,042 external-priority patent/US9416591B2/en
Priority claimed from US14/557,944 external-priority patent/US9580959B2/en
Application filed by Core Distribution Inc filed Critical Core Distribution Inc
Priority to CN202011109286.9A priority Critical patent/CN112459698B/en
Publication of CN107250479A publication Critical patent/CN107250479A/en
Application granted granted Critical
Publication of CN107250479B publication Critical patent/CN107250479B/en
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C1/00Ladders in general
    • E06C1/02Ladders in general with rigid longitudinal member or members
    • E06C1/04Ladders for resting against objects, e.g. walls poles, trees
    • E06C1/08Ladders for resting against objects, e.g. walls poles, trees multi-part
    • E06C1/12Ladders for resting against objects, e.g. walls poles, trees multi-part extensible, e.g. telescopic
    • E06C1/125Ladders for resting against objects, e.g. walls poles, trees multi-part extensible, e.g. telescopic with tubular longitudinal members nested within each other
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C1/00Ladders in general
    • E06C1/02Ladders in general with rigid longitudinal member or members
    • E06C1/14Ladders capable of standing by themselves
    • E06C1/16Ladders capable of standing by themselves with hinged struts which rest on the ground
    • E06C1/18Ladders capable of standing by themselves with hinged struts which rest on the ground with supporting struts formed as ladders
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C1/00Ladders in general
    • E06C1/02Ladders in general with rigid longitudinal member or members
    • E06C1/32Ladders with a strut which is formed as a ladder and can be secured in line with the ladder
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C7/00Component parts, supporting parts, or accessories
    • E06C7/42Ladder feet; Supports therefor
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C7/00Component parts, supporting parts, or accessories
    • E06C7/42Ladder feet; Supports therefor
    • E06C7/423Ladder stabilising struts
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C7/00Component parts, supporting parts, or accessories
    • E06C7/42Ladder feet; Supports therefor
    • E06C7/46Non-skid equipment

Abstract

The present disclosure relates to a foldable ladder having a first ladder portion and a second ladder portion hingedly attached to the first ladder portion by a pair of hinge mechanisms. Each hinge mechanism is adapted to lock the first and second ladder portions such that the first ladder portion and the second ladder portion form an angle therebetween. The hinge mechanism has a displacement mechanism and a ladder angle selector coupled thereto to allow manual selection of the angle between the first and second ladder portions, and a locking pin to lock the first and second ladder portions in an angular position.

Description

Foldable ladder
Technical Field
The present application relates to a telescopic ladder having a stabilizer movable between an extended position and a retracted position.
Background
Ladders typically include rungs supported between stiles formed from a plurality of posts. In some cases, the ladder may be a telescoping ladder and expandable to separate the posts from one another for extension of the ladder or to collapse together for retraction of the ladder. These ladders often include mechanisms that allow the ladder to be folded for storage and unfolded during use.
Disclosure of Invention
Certain embodiments of the present invention include a foldable ladder comprising a first ladder section and a second ladder section hingedly attached to the first ladder section about a hinge axis by a pair of hinge mechanisms. Each hinge mechanism may lock the first and second ladder portions such that the first ladder portion and the second ladder portion form an angle therebetween. Each hinge mechanism has a displacement mechanism comprising a displacement mode defined by a plurality of slots, each slot corresponding to an angular position of the first ladder portion relative to the second ladder portion. A displacement mechanism includes a selector pin that is displaceable in the displacement mode and is received by the slot to lock the second ladder portion in an angular position relative to the first ladder portion.
In some embodiments, the hinge mechanism includes a locking pin that is movable radially away from and toward the hinge axis along its central axis. The locking pin may be spring biased radially towards the hinge axis and may be rotatable about its central axis. The hinge mechanism includes a plurality of recesses, each recess leading radially inward from an end of the hinge member toward the hinge axis. The plurality of recesses may be angularly spaced about a hinge axis, wherein an angular position of the hinge axis about each recess corresponds to a predetermined angle between the first and second ladder sections. In these embodiments, each recess has a corresponding ladder angle opening, the opening having an opening shape. The opening shape may permit insertion of the locking pin through the opening shape when the locking pin is rotated about its central axis to a rotation in which the orientation of the locking pin cross section substantially matches the opening shape. The opening shape may block insertion of the locking pin through the opening shape when the locking pin is rotated about its central axis to a rotation in which the orientation of the locking pin cross section does not substantially match the opening shape.
Certain embodiments comprise a method of folding a ladder. The method may comprise the steps of: providing a collapsible ladder; moving the selector pin away from the first slot to release the first and second ladder sections from the first angular position; displacing the selector pin in the displacement mode and proximate to the second slot; hingedly rotating one of the first and second ladder sections about a hinge axis to a second angular position; and securing the selector pin in the second slot and correspondingly securing the locking pin in the recess to lock the first and second ladder sections in the second angular position.
Certain embodiments of the present invention include a telescopic ladder comprising a first stile, a second stile, each having a plurality of posts disposed in a nested arrangement for relative axial movement between an extended position and a retracted position in a telescoping fashion along axes of the plurality of posts. A first column proximate a floor surface has a flange positioned in a hollow body of the first column coaxial with the axis of the plurality of columns. The ladder includes a plurality of rungs extending between a first stile and a second stile. Each step is connected to a leg of the first stile and a leg of the second stile. A first stabilizer housing proximate to a floor surface on which the telescoping ladder is positioned is connected to the first and second posts.
In some embodiments, the telescopic ladder includes a first stabilizer connected to the first stabilizer housing. The first stabilizer is movable between an extended position and a retracted position, wherein in the extended position the first stabilizer extends out of the hollow body portion of the first stabilizer housing past the first stile in a direction substantially orthogonal to the axis of the plurality of posts. The first stabilizer is retracted into the hollow body portion of the first stabilizer housing in the retracted position. The first stabilizer includes a hollow body in sliding engagement with an inner surface of the first stabilizer housing, and a locking button adapted to protrude through an aperture defined on the first stabilizer housing to lock the first stabilizer in its extended position.
In certain embodiments, the locking button and aperture are coaxial with the axis of the plurality of posts in the extended position of the first stabilizer. In these embodiments, the flange may abut against a lock button protruding through the aperture of the first stabilizer housing due to the telescopic movement of the first post toward the first stabilizer housing. Abutment of the flange against the lock button urges the lock button away from the aperture and thereby unlocks the first stabilizer from its extended position and into a retracted position.
In some embodiments, the ladder is a collapsible telescopic ladder comprising a first ladder section, a second ladder section hingedly connected to the first ladder section such that the first and second ladder sections are rotatable about a hinge axis. At least one of the first and second ladder portions may have rungs comprising a pair of stabilisers adapted to extend through each of the first and second stiles of the first ladder portion and to retract into a hollow body portion of the first stabiliser housing in a direction substantially orthogonal to the axes of the plurality of posts.
Drawings
The following drawings illustrate specific embodiments of the present invention and therefore do not limit the scope of the invention. The drawings are not necessarily to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, wherein like designations denote like elements.
FIG. 1A is a perspective view of a collapsible ladder locked in a first angular position according to an embodiment;
FIG. 1B is a perspective view of the collapsible ladder of FIG. 1A locked in a second angular position;
FIG. 2A is a perspective view of the collapsible ladder of FIG. 1A shown in a collapsed state locked in a third angular position;
FIG. 2B is a perspective view of the collapsible ladder of FIG. 2A shown in an extended state;
FIG. 2C is a close-up perspective view of portion "2C" of FIG. 2B;
FIG. 2D is a left side view of the foldable ladder of section "2D" of FIG. 1A, showing only the rungs of the first and second ladder sections;
FIG. 2E is a cross-sectional plan view of a portion of a ladder showing details of the connector assembly, according to an embodiment;
FIG. 3 is a perspective view of a hinge mechanism according to an embodiment;
FIG. 4A is a side view of the hinge mechanism of FIG. 3 with a selection collar removed from view for illustrating certain details of the hinge mechanism;
FIG. 4B is a side perspective view of the hinge mechanism of FIG. 3 shown in an unlocked state with the selection collar removed from view for illustrating certain details of the hinge mechanism;
FIG. 4C is a side view of the hinge mechanism shown in FIG. 4B with the second hinge member and the selection collar removed from view for illustrating certain details of the hinge mechanism;
FIG. 5 is a cross-sectional view of the hinge mechanism taken along line 5-5 shown in FIG. 3;
FIG. 6 is a detailed view of the hinge mechanism of FIG. 5 with certain components of the first hinge member removed from view to show certain details of the hinge mechanism;
FIG. 7 is a detailed perspective view of a locking pin, locking plate, selector pin, and biasing spring according to an embodiment;
FIG. 8A is a cross-sectional side view of the hinge mechanism of FIG. 5 with certain features removed from view for illustrating certain details of the hinge mechanism;
FIG. 8B is a close-up view of portion 8B of FIG. 8A;
FIG. 9A is a perspective view of a collapsible ladder locked in a first angular position according to an embodiment;
FIG. 9B is a perspective view of the collapsible ladder of FIG. 9A locked in a second angular position in a collapsed state;
FIG. 9C is a perspective view of the collapsible ladder of FIG. 9B shown in an extended state;
FIG. 9D is a perspective view of the collapsible ladder of FIG. 9A locked in a third angular position;
FIG. 10A is a close-up perspective view of a portion 10A of the ladder shown in FIG. 9A;
FIG. 10B is a perspective view of the ladder of FIG. 10A showing the stabilizer in the extended position;
FIG. 10C is a perspective view of the ladder of FIG. 10A showing the stabilizer in the extended position and the stabilizer in the retracted position;
FIG. 10D is a perspective view of the portion 10D shown in FIG. 10A;
FIG. 11A is an exploded perspective view of the ladder section illustrated in FIG. 10A, with first and second posts hidden from view to show certain internal details;
FIG. 11B is a cross-sectional front view of the portion of the ladder shown in FIG. 10B, wherein the cross-section is taken along plane 11B-11B;
FIG. 12 is a perspective view illustrating a first stabilizer housing and first and second air dampers with the stabilizer shown in a retracted state, according to an embodiment;
FIG. 13 is a perspective view showing the stabilizer of FIG. 12 shown in an extended state;
fig. 14 is a perspective view of a stabilizer according to an embodiment;
FIG. 15A is a right side view of the stabilizer of FIG. 14 with a cover removed to illustrate internal details;
FIG. 15B is a cross-sectional right side view of a portion of FIG. 10B taken along plane 15B-15B;
FIG. 16 is an exploded perspective view of the stabilizer of FIG. 14 shown in conjunction with a connector;
FIG. 17 is a close-up exploded view of portion 17 shown in FIG. 10B;
FIG. 18 is a front view of an air damper according to an embodiment; and
figure 19 is a perspective view of the air damper of figure 18.
Detailed Description
The following detailed description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the following description provides some practical illustrations for implementing exemplary embodiments of the present invention. Examples of construction, materials, dimensions, and manufacturing processes are provided for selected elements, and all other elements employ examples known to those of ordinary skill in the art of the present disclosure. Those skilled in the art will recognize that many of the described examples have a variety of suitable alternatives.
Fig. 1A is a front perspective view of a ladder 10 according to some embodiments. Fig. 1B, 2A, and 2B are front perspective views of the ladder 10 according to some embodiments unfolded and locked at various angles from its folded position illustrated in fig. 1. In fig. 1B, the ladder 10 has been unfolded and locked at an angle 60 of about 30 degrees from its folded position in fig. 1A. In fig. 2A and 2B, the ladder 10 has been locked at an angle 60 of about 180 degrees. In fig. 2A, the upper section 12 of the ladder 10 is in a retracted/retracted state, while in fig. 2B, the upper section 12 of the ladder 10 is in an extended state. The ladder 10 illustrated in these views may have a first ladder section 14 and a second ladder section 16, each including two opposing stiles: a left stile 18 and a right stile 20, each stile being formed of a plurality of posts 22. According to the illustrated embodiment, each opposing post of each stile includes a rung 24 extending therebetween, with each rung 24 coupled to an opposing post on either end by a connector assembly 28. In some embodiments, the post 22 is formed of aluminum. Other materials are contemplated and within the scope of the present invention. The pillars 22 are illustrated as having a circular cross-section (when viewed along the longitudinal axis 40 of the pillars 22), and the pillars 22 may have a rectangular cross-section, such as those described in U.S. publication No. 2012/0267197a1, assigned to the assignee of the present application, the disclosure of which is hereby incorporated by reference in its entirety. Other cross-sections (e.g., square, oval, or polygonal shapes) are also contemplated. As will be described herein, in some embodiments, the posts 22 may be substantially hollow so as to allow the connector assembly 28 to fasten the step 24 to the posts on each of the right side stile 20 and the left side stile 18.
Figure 2C illustrates a close-up perspective view of rungs 24 of first ladder portion 14. Figure 2D illustrates a side view showing the rungs 24 of the first ladder section 14 and the rungs 24 of the second ladder section 16 when the ladder 10 is collapsed as shown in figure 14. In some embodiments, each step 24 includes a planar first surface 30 and a planar second surface 32 opposite the planar first surface 30. The first surface 30 of each rung 24 of the first ladder portion 14 defines a flat standing surface 34. At least one of the planar first and second surfaces of the second ladder portion 16 defines a planar standing surface 34. Referring back to fig. 2A-2B, when the ladder 10 is deployed for use, the first surface 30 of each rung 24 of the second ladder portion 16 has a flat standing surface 34, as shown in the close-up view of fig. 2C. However, when the ladder 10 is folded for storage or deployment to an angle other than about 180 degrees (e.g., as shown in fig. 1B), the first surface 30 of each rung 24 of the second ladder portion 16 may not face upward, and thus a flat standing surface 34 may be defined on the underside of the rung 24 when the ladder 10 is folded for storage or deployment to an angle other than 180 degrees. The flat standing surface 34 of each rung 24 of the first ladder portion 14 and the second ladder portion 16 may have a tread 36 defined therein to provide friction between the flat standing surface 34 and a contact surface of a user (e.g., a sole of a user's shoe). As will be described herein, the rungs may be substantially hollow so as to allow the connector assembly 28 to fasten the rungs 24 to the posts on each of the right side stiles 20 and the left side stiles 18. The steps may be extruded from aluminum, but other materials and manufacturing methods may be used.
Although fig. 2C and 2D illustrate steps 24 having a generally rectangular cross-section, other cross-sectional shapes of steps 24 are also contemplated. For example, the rungs 24 may have a parallelogram cross-section, such as those described in U.S. publication No. 2012/0267197a1, assigned to the assignee of the present application, the disclosure of which is hereby incorporated by reference in its entirety. Although the illustrated fig. 2C and 2D show a generally rectangular rung 24, at least a portion of the first surface 30 of the first ladder portion 14 and the second ladder portion 16 form an angle 60 with respect to the horizontal plane 42. In the illustrated embodiment, when the angled portion of the first surface 30 forms an angle θ with respect to the horizontal plane 42. The angle θ may be between about 5 degrees and 45 degrees (e.g., between 5 degrees and 20 degrees). These embodiments allow at least the angled portion 38 of the first surface 30 of the ladder 10 to be horizontal when the ladder 10 is rotated toward the vertical wall (e.g., against the wall at an angle) so that at least a portion of the vertical wall may be approximately horizontal during normal use. However, depending on the angle at which the ladder 10 abuts the vertical wall, the angled portion 38 may exceed or fall short of horizontal.
Referring back to fig. 2C, each step 24 is connected to a column of the plurality of columns 22 by a connector assembly 28. In some cases, the plurality of posts 22 are disposed in a nested arrangement for relative axial movement in a telescoping fashion such that the ladder 10 may be extended or retracted along the longitudinal axis 40 of the posts 22. Such telescoping ladders and various types of connector assemblies are described in detail in U.S. patent No. 8,387,753B2 and U.S. patent No. US6,883,645B2, both of which are assigned to the assignee of the present application, and the disclosure of each of which is hereby incorporated by reference in its entirety. In these telescoping ladders, the connector assembly 28 includes a release button 43 that is slidable along a front surface 44 of the rung 24 to unlock or selectively lock relative axial movement between two adjacent pillars 22 of the plurality of pillars 22, the front surface 44 of the rung 24 being substantially perpendicular to a plane 46 that is orthogonal to the longitudinal axis 40 of the plurality of pillars 22.
Figure 2E illustrates a top cross-sectional view of a portion of the ladder taken along a plane parallel to the top surface of the rungs, illustrating details of the connector assembly 28, in accordance with some embodiments. The cross-sectional view of figure 2E shows all of the rungs of the ladder with the connector assembly 28. The connector assembly includes a collar portion 28a that surrounds the post 22 and contacts the peripheral surface of the outer post, and a step portion 28b that is inserted into the step 24. In the embodiment shown in fig. 2E, the connector assembly 28 includes a latch mechanism housed in the step portion 28b that includes two release buttons 43a and 43b and a pin 45. The release button 43a is slidable along the front surface 44 of the step and the release button 43b is slidable along the rear surface 47 of the step 24. In the embodiment of FIG. 2E, the pin 45 is disposed in an extended position, with the pin 45 extending into the aperture 29 defined on the connector assembly 28 and into the opening 41 on the post 22. In some embodiments of the invention, pin 45 is biased (e.g., by spring 49) to assume an extended position. When this is the case, the pin 45 can be selectively advanced to assume the retracted position by applying a sliding motion of the button 43a or 43b in the direction 51. According to the illustrated embodiment, the pin 45 includes one or more through-holes 53 through which the shank 55 of each button 43a, 43b may be inserted (e.g., by friction fit) for coupling the buttons 43a, 43b to the pin 45 in a cooperative pattern. As is apparent from fig. 2E, the pin 45 may be retracted or extended by sliding the button 43a or the button 43b along the respective surface 44 or 47 in the direction 51 as illustrated. Sliding movement of either button will also cause the other button to slide in direction 51 as there is a cooperative connection therebetween via pin 45. In some cases, each rung 24 of first ladder portion 14 and second ladder portion 16 may have a button slidable on front surface 44 and a button slidable on rear surface 47, as illustrated. Alternatively, either ladder section (first ladder section 14 or second ladder section 16) may have buttons on both the front surface 44 and the rear surface 47.
Referring back to fig. 1A, the foldable ladder 10 includes a pair of hinge mechanisms that hingedly connect the first ladder section 14 to the second ladder section 16. Fig. 3 illustrates a perspective view of the hinge mechanism 48, and fig. 4A-4B illustrate various detailed views of the hinge mechanism 48 according to some embodiments of the present invention. As seen in fig. 1A-2B and 3, the hinge mechanism 48 may fold the first ladder section 14 and the second ladder section 16 about a hinge axis 50. The hinge mechanism 48 may lock the first ladder section 14 and the second ladder section 16 such that the first ladder section 14 and the second ladder section 16 form an angle 60 therebetween. As best seen in fig. 1B, the angle 60 may be defined as the angle between the longitudinal axis 40 of the column 22 of the first ladder section 14 and the longitudinal axis 40 of the column 22 of the second ladder section 16. In FIG. 1A, the first ladder section 14 and the second ladder section 16 form an angle 60 of about 0 degrees. In FIG. 1B, the first ladder section 14 and the second ladder section 16 form an angle 60 of about 30 degrees. In fig. 2A-2B, the first ladder section 14 and the second ladder section 16 form an angle 60 of about 180 degrees.
Referring now to fig. 4A-4C, each hinge mechanism 48 includes a first hinge member 52 attachable to the first ladder section 14 and a second hinge member 54 attachable to the second ladder section 16. As seen in fig. 1B, the first hinge member 52 may be coaxially connected with the longitudinal axis 40 of the pillar 22 of the first ladder section 14 and the second hinge member 54 may be coaxially connected with the longitudinal axis 40 of the pillar 22 of the second ladder section 16. For example, as seen in fig. 1A, the first hinge members 52 of the left and right side hinge mechanisms are both connected to the uppermost posts 56 (left and right side posts 56) of the first ladder section 14, and the second hinge members 54 of the left and right side hinge mechanisms are both connected to the uppermost posts 58 (left and right side posts 58) of the second ladder section 16. The hinge mechanisms on the left and right sides shown in fig. 1A may be substantially similar. Alternatively, the hinge mechanism 48 on the right side may be a mirror image of the hinge mechanism 48 on the left side. The first hinge member 52 and the second hinge member 54 are rotatable relative to each other about the hinge axis 50. Because the first and second hinge members 52, 54 are rigidly coupled to the first and second ladder sections 14, 16, rotation of the first and second hinge members 52, 54 rotates the first and second ladder sections 14, 16 relative to one another, and vice versa. The rotation of the first ladder section 14 and the second ladder section 16 is about the hinge axis 50 such that the first ladder section 14 and the second ladder section 16 and the first hinge member 52 and the second hinge member 54 form an angle 60 therebetween when rotated. At least a portion of the edge 62 of the second hinge member 54 may be semi-circular. Additionally, at least a portion of the edge 64 of the first hinge member 52 can be semi-circular. Other shapes of portions of the edges 62, 64 are also contemplated, such as a semi-elliptical or other arcuate shape.
With continued reference to fig. 3 and 4A-4C, the hinge mechanism 48 includes a displacement mechanism 70. The displacement mechanism 70 may act as a selector and allow a user to select the angle 60 between the first ladder section 14 and the second ladder section 16. The displacement mechanism 70 includes a displacement pattern 72 defined by a plurality of slots 74, 76, 78 peripherally positioned on the first hinge member 52. Each slot 74, 76, 78 corresponds to an angular position of the first ladder section 14 relative to the second ladder section 16, and adjacent slots 74, 76, 78 are separated by a distance 80 defined along a periphery of the first hinge member 52. As best seen in fig. 4A, the selector pin 82 is displaceable in the displacement mode 72 and is received by the slots 74, 76, 78 at the first ends 84 of the slots 74, 76, 78 to lock the second ladder portion 16 in an angular position relative to the first ladder portion 14. In the illustrated embodiment shown in fig. 4A and 4B, the displacement mechanism includes three slots 74, 76, 78 that correspond to three angular positions at which the first ladder section 14 and the second ladder section 16 may be positioned. As shown in fig. 4C, the selector pin 82 may be released from the first end 84 and moved proximate to the second end 86 to release the first ladder portion 14 and the second ladder portion 16 from their locked positions. Once released, the first ladder section 14 and the second ladder section 16 may be rotated relative to one another to change the angle 60 therebetween.
As seen in fig. 4A-4C, the hinge mechanism 48 contains one or more safety indicators. The safety indicator may be a visual indicator, such as a marking or a color-coded band, to indicate whether the first ladder portion 14 and the second ladder portion 16 are locked in the angular position. The safety indicator may be an audible "click" or tactile indicator to provide audible or tactile feedback to the user to indicate that the first ladder section 14 and the second ladder section 16 are securely locked in the angular position. In the embodiment illustrated in fig. 4A, the safety indicator provides a first visual indication 90 (e.g., a green strip or zone, or other indicia in the first zone 96) when the first ladder portion 14 and the second ladder portion 16 are locked in the angular position. In the embodiment illustrated in fig. 4B and 4C, the safety indicator provides a second visual indication 92 (e.g., a red colored strip or region, or other indicia disposed in the second region 98) when the first ladder section 14 and the second ladder section 16 are unlocked. Additionally, the ladder 10 may include other indicia (e.g., alphanumeric characters, images, symbols, etc.) to indicate the predetermined angle at which the first ladder portion 14 and the second ladder portion 16 may be positioned. For example, in the embodiment illustrated in fig. 4B, three markers 94 are symbolic representations of the angular positions of the ladder 10 indicating that the first ladder section 14 and the second ladder section 16 may be locked at about 0 degrees, about 30 degrees, and about 180 degrees. These markings 94 may also be positioned proximate to each slot 74, 76, 78 to provide the user with information about the angle of rotation 60 by which the first ladder portion 14 and second ladder portion 16 will rotate when the selector pin 82 is positioned proximate to each slot 74, 76, 78 (e.g., at or near the second end 86 thereof).
Referring now to fig. 5, in some embodiments, the hinge mechanism 48 includes a locking plate 100 positioned in the second hinge member 54 such that a center 110 of the locking plate 100 is concentric with the hinge axis 50. As seen in the cross-sectional view of fig. 5, the locking plate 100 may be bolted to the second hinge member 54 such that the hinge axis 50 coincides with the center 110 of the locking plate 100. Alternatively, the locking plate 100 may be connected to the second hinge member 54 such that it forms a friction fit with an inner surface (e.g., ribs) of the second hinge member 54 such that the center 110 of the locking plate 100 is concentric with the hinge axis 50. When coupled in this manner, the locking plate 100 is fixedly positioned in the second hinge member 54 and does not move or rotate relative to the second hinge member 54.
With continued reference to fig. 5, the locking plate 100 includes a plurality of recesses 112, 114, 116. Each recess extends radially inward from an outer edge 118 of the locking plate 100 and toward the center 110 of the locking plate 100. Due to the concentric positioning of the center 110 of the locking plate 100 and the hinge axis 50, the recesses 112, 114, 116 are thus each guided radially inwards from one end of the second hinge part 54 towards the hinge axis 50. The recesses 112, 114, 116 are angularly spaced about the hinge axis 50 such that the angular position of each recess about the hinge axis 50 corresponds to the predetermined angle 60 between the first ladder section 14 and the second ladder section 16. In this position, the selector pin 84 is received in the slots 74, 76, 78. For example, in an exemplary embodiment, each recess may be separated from another recess by an angle 119 corresponding to the angle 60 between the first ladder portion 14 and the second ladder portion 16. In such cases, the number of recesses 112, 114, 116 corresponds to the number of positions in which the first ladder section 14 and the second ladder section 16 may be locked. In the illustrated embodiment, the locking plate 100 includes three recesses 112, 114, 116: a first recess 112, a second recess 114, and a third recess 116. The first ladder portion 14 and the second ladder portion 16 may thus be locked in three angular positions, corresponding to the angle 119 between each of the recesses 112, 114, 116. In operation, the first ladder section 14 and the second ladder section 16 may be rotated and locked therein by an angle 60 corresponding to an angle 119 between two recesses (e.g., 112 and 114, or 112 and 116). As described above, the angle 60 between the first ladder portion 14 and the second ladder portion 16 may be between about 0 degrees and about 180 degrees. For example, the locking plate 100 in the illustrated embodiment includes three recesses 112, 114, 116, and the first ladder section 14 and the second ladder section 16 may be locked in a first angular position, a second angular position, and a third angular position at angles of about 0 degrees, about 30 degrees, and about 180 degrees, respectively. Thus, in the illustrated embodiment shown in fig. 5, the angle 119 between the first and second recesses 112, 114 is about 30 degrees, and the angle 119 between the first and third recesses 112, 116 is about 180 degrees. Additional recesses corresponding to additional lockable configurations (e.g., at about 45 degrees, about 60 degrees, about 120 degrees, or other additional angles) of the first ladder portion 14 and the second ladder portion 16 are also contemplated.
Referring now to fig. 6, in some embodiments, the collapsible ladder 10 includes a locking pin 120 connected to the selector pin 82. The locking pin 120 has an elongated body disposed about a central axis 122 of the locking pin 120. As illustrated in fig. 6, the locking pin 120 moves in and out of the recesses (112, 114, 116) in a direction along its central axis 122 and is receivable by the recesses (112, 114, 116) of the locking plate 100. For example, locking pin 120 is received by first recess 112 to lock first and second corner portions at first angle 60 (e.g., 0 degrees), second recess 114 to lock first and second corner portions at second angle 60 (e.g., 30 degrees), and third recess 116 to lock first and second corner portions at third angle 60 (e.g., 180 degrees). As described above, the locking plate 100 may have any number of recesses 112, 114, 116, and thus the first ladder section 14 and the second ladder section 16 may be locked in a corresponding number of angular positions. Referring back to fig. 5, the locking pin 120 is received in the second recess 114. Correspondingly, the selector pin 82 is received in the second slot 76. In the embodiment illustrated in fig. 5, the angle between the first ladder portion and the second ladder portion is about 30 degrees. Other angular positions are contemplated. For example, when the first ladder portion and the second ladder portion are locked at the angle 60 of about zero degrees, the locking pin 120 is fully received in the first recess 112 and the selector pin 82 is fully received in the slot 74. When the first and second ladder portions are locked at the angle 60 of about 180 degrees, the locking pin 120 is fully received in the third recess 116 and the selector pin 82 is fully received in the slot 78.
As shown in fig. 6 and 7, the locking pin 120 has a rectangular cross-section with an edge 121 along the length and an edge 123 along the width, although any non-circular cross-section is also contemplated. A locking pin 120 is mountable to the first hinge member 52 for radial movement along its central axis 122 away from and toward the hinge axis 50. As will be described below, the locking pin 120 is spring biased radially toward the hinge axis 50 by a biasing spring 124. The locking pin 120 is rotatable about its central axis 122 such that the cross-sectional shape of the locking pin 120 is aligned with the shape of the recesses (112, 114, 116) on the locking plate 100.
With continued reference to the embodiment illustrated in fig. 6 and 7, the locking pin 120 has an aperture 126 in which the selector pin 82 is received. The locking pin 120 and the selector pin 82 are thus coupled such that they move in a cooperative manner as will be described below. In the illustrated embodiment, the locking pin 120 and the selector pin 82 are coupled such that the central axis 122 of the locking pin 120 is located transversely at an angle 60 (e.g., 90 degrees) relative to the axis 128 of the selector pin 82. Other angles between the locking pin 120 and the axis of the selector pin 82 are also contemplated. Referring back to fig. 5 and with continued reference to fig. 6, the selector pin 82 and the locking pin 120 may be coupled to one another such that the locking pin 120 moves into the recess (112, 114, 116) of the locking pin 120 when the selector pin 82 moves into the slots 74, 76, 78 of the shift mode 72. Additionally, the coupling between the selector pin 82 and the locking pin 120 may be such that the locking pin 120 moves away from the recess (112, 114, 116) of the locking plate 100 when the selector pin 82 moves away from the slots 74, 76, 78 of the shift pattern 72. While fig. 5 and 6 illustrate the locking pin 120 in its position received by the recess (112, 114, 116) of the locking plate 100, fig. 7 illustrates the locking pin 120 in its position retracted away from the recess of the locking plate 100. As seen in fig. 7, the locking pin 120 may be spring biased radially toward the hinge axis 50 by a biasing spring 124. When it is fully retracted away from the locking plate 100 recess, the locking pin 120 may abut against the receptacle 130 when the locking pin 120 is retracted away from the locking plate 100 recess (112, 114, 116). As previously described, the first ladder section 14 and the second ladder section 16 may rotate relative to each other about the hinge axis 50. Rotation of the first ladder portion 14 and the second ladder portion 16 relative to each other may position the locking pin 120 proximate to the recess (e.g., at the ladder angle opening 132). Once the angle 60 between the first ladder section 14 and the second ladder section 16 is adjusted to correspond to the angle 119 between any two of the recesses (112, 114, 116) of the locking plate 100, the locking pin 120 is brought close to the recess (112, 114, 116) and extends into the recess due to the spring action from the spring received in the receptacle 130.
As previously described, the engagement between the locking pin 120 and the selector pin 82 allows the locking pin 120 to be fully received into a recess (e.g., the second recess 114 shown in fig. 5) to lock the first and second ladder sections 14, 16 in an angular position, and fully retracted from the recesses (112, 114, 116) to release the first and second ladder sections 14, 16 from the angular position. When the locking pin 120 is fully received in the recess, the integrated length of the recess is occupied by at least the first end 134 of the locking pin 120, as seen in fig. 5 and 6. In this position, the selector pin 82 is received in the slots 74, 76, 78 (e.g., the second slot 76 as shown in fig. 5) such that the selector pin 82 rests in the first ends 84 of the slots 74, 76, 78. In the fully received position, the first ladder section 14 and the second ladder section 16 are locked relative to each other and the angle 60 therebetween is fixed. When the locking pin 120 is fully released from the recess (e.g., the second recess 114 as shown in fig. 7), the second end 136 of the locking pin 120 seats against the receptacle 130. In the fully released position, the first end 134 of the locking pin 120 is almost fully retracted from the recess. Correspondingly, the selector pin 82 moves to a second end 86 of the slot 74, 76, 78 (e.g., the second slot 76 best seen in fig. 5). In the fully released position, the first ladder section 14 and the second ladder section 16 may be rotated and the angle 60 therebetween may be changed. Prior to changing the angle 60 between the first ladder portion 14 and the second ladder portion 16, the selector pin 82 may be positioned proximate to another slot 74, 76, 78 (e.g., the first slot 74 or the third slot 78 shown in fig. 5). When the first ladder section 14 and the second ladder section 16 are rotated to a desired angular position, the locking pin 120 is received by another recess (e.g., the first recess 112 or the third recess 116) and the selector pin 82 is received by the first end 84 of the other slot 74, 76, 78 (e.g., the first slot or the third slot 78).
Referring now to fig. 8A and 8B, the locking pin 120 may be shaped and oriented such that the locking pin 120 abuts against the edge 62 of the second hinge member 54 when the first ladder section 14 and the second ladder section 16 are angled at any angle 60 other than a plurality of predetermined angles. As seen from the close-up view of fig. 8B, each recess has a corresponding ladder angle opening 132 defined in the edge 62 of the second hinge member 54. Each ladder angle opening 132 has an opening shape. The opening shape may permit insertion of the locking pin 120 therethrough when the locking pin 120 is rotated about its central axis 122 to a rotation in which the orientation of the locking pin 120 cross-section substantially matches the opening shape (e.g., as shown in fig. 5 and 6). As seen in fig. 8A and 8B, the opening shape of ladder angle opening 132 may block insertion of locking pin 120 therethrough when locking pin 120 is rotated about its central axis 122 to a rotation in which the orientation of the locking pin 120 cross-section does not substantially match the opening shape. As shown in fig. 8A and 8B, edge 121 along the length and edge 123 along the width do not match the opening shape of ladder angle opening 132 of recess 112, thereby preventing locking pin 120 from entering recess 112. In the illustrated embodiment, each recess is disposed radially inward toward the hinge axis 50 along a radial line 138. When the locking plate 100 is positioned concentrically with the hinge axis 50, the intersection of the center 110 of the locking plate and the radial line 138 coincides. The recesses 112, 114, 116 are rectangular and the ladder angle opening shape allows passage of a locking pin 120 having a rectangular cross section oriented such that the central axis 122 of the locking pin 120 is in line with the radial line 138 of the recess, and the locking pin 120 is rotated about its central axis 122 such that the cross section of the locking pin 120 is aligned with the opening shape of the ladder angle opening 132.
Referring back to fig. 5 and 6, the locking pin 120 may be rotated about its central axis 122 by the selector collar 142. As described above, each recess has a ladder angle opening 132 that allows the locking pin 120 to pass through the opening as the locking pin 120 is rotated about its central axis 122 so as to match the opening shape. In these circumstances, the ladder angle selector permits manual selection of a desired angle 60 between the first ladder section 14 and the second ladder section 16. In some embodiments, the ladder angle selector is a selection collar 142 that is slidably engaged with the first hinge member 52. The selector collar 142 is rigidly engaged with the selector pin 82. The selector pin 82, in turn, is rigidly engaged with the locking pin 120, allowing the selector collar 142 to manipulate movement and rotation of the locking pin 120. As shown for example in fig. 5, the selection collar 142 may slide along a collar axis 144 against the first hinge member 52 in a direction illustrated by arrow "d" defined generally parallel to the collar axis 144 and the central axis 122 of the locking pin 120. As the selection collar 142 slides along direction "d", the selector pin 82 moves along with the selection collar 142 and out of the second slot 76 in direction "d" toward the second end 86 of the second slot 76 (best illustrated in fig. 4C). Also, referring back to fig. 5, the locking pin 120 moves in a direction "d" parallel to its central axis 122 and radially outward from the second recess 114. When the selector pin 82 rests against the second end 86 of the second slot 76, the second end 136 of the locking pin 120 abuts against the receptacle 130 (best seen in fig. 7).
Referring back to fig. 4A-4C and 5, when the selector collar 142 is moved in the direction "d" such that the selector pin 82 is moved to the second end 86 of the second slot 76, the first ladder section 14 and the second ladder section 16 are not locked in the angular position. Thus, as described above, the second region 98 previously hidden under the selector collar 142 becomes visible to the user when the first ladder section 14 and the second ladder section 16 are locked to indicate that the first ladder section 14 and the second ladder section 16 are not securely locked. Once the angle 60 between the first ladder section 14 and the second ladder section 16 is adjusted to the desired angle, the locking pin 120 moves in the direction "f" as it is spring biased toward the hinge axis 50. The direction "d" may be opposite to the direction "f". The selector pin 82 moves in the direction "f" and proximate to the first end 84 of the second slot 76. During this movement, the selection collar 142 also moves in the direction "f" due to the rigid coupling between the selection collar 142, the locking pin 120 and the selector pin 82. The locking pin 120 is received in the recess (112, 114 or 116) and the selector pin 82 is received in the slot 74, 76, 78, thereby preventing any relative rotational movement between the first and second hinge members 52, 54 and the first and second ladder sections 14, 16 connected thereto about the hinge axis 50. As the selector collar 142 is moved in the direction "f", the first region 96 previously hidden under the selector collar 142 becomes visible to the user when the first ladder section 14 and the second ladder section 16 are unlocked to indicate that the first ladder section 14 and the second ladder section 16 are securely locked.
With continued reference to fig. 4A-4C and 5, the selection collar 142 is rotatable relative to the first hinge member 52 about a collar axis 144. As the selection collar 142 is rotated (e.g., in the direction "e" about the collar axis 144 illustrated in fig. 5), the selector pin 82 moves along the displacement pattern 72 defined on the first hinge member 52. For example, the selection collar 142 may move until the selection pin moves adjacent to the third slot 78. As the selection collar 142 rotates about the collar axis 144 relative to the first hinge member 52, the rigid coupling between the selector pin 82 and the locking pin 120 transmits rotational movement of the selection collar 142 and rotates the locking pin 120 about its central axis 122. When the selection collar 142 is rotated sufficiently to bring the selector pin 82 proximate to the third slot 78 (e.g., at the second end 86 of the third slot 78), the locking pin 120 is rotated about its central axis 122 such that its cross-section matches the opening shape of the third recess 116. Such manual manipulation may allow a user to manually select a desired angle 60 from a plurality of predetermined angles between the first ladder section 14 and the second ladder section 16.
In use, a user may deploy the ladder 10 from its angular position during storage (e.g., the first ladder portion 14 and the second ladder portion 16 form an angle 60 of about 0 degrees, as illustrated in fig. 1A). Referring to fig. 4A-4C, a user may displace the selection collar 142 in direction "d" and rotate the selection collar 142 in direction "e" until the selection pin is proximate the second end 86 of the other slot 74, 76, 78. The rotational movement of the selection collar 142 rotates the locking pin 120 about its central axis 122 such that the cross section of the locking pin 120 matches the ladder angle opening 132 of the recess (112, 114, 116). The user may then rotate the first ladder portion 14 and the second ladder portion 16 relative to each other to a desired angle 60 (selected from a predetermined angle at which the first ladder portion 14 and the second ladder portion 16 may be locked). Once the desired angle 60 is reached, the locking pin 120 is automatically pushed into the recess (112, 114 or 116) as the locking pin 120 is spring biased in direction "f" towards the hinge axis 50. The selector pin 82 and the selector collar 142 also move in the direction "f". The first ladder portion 14 and the second ladder portion 16 are locked in a desired angular position, and the selector pin 82 rests in the first end 84 of the slots 74, 76, 78 corresponding to the desired angular position. The first ladder section 14 and the second ladder section 16 may not be rotated further until the locking pin 120 is released from the recess (112, 114 or 116) by moving the selection collar 142 in direction "d" and repeating the above steps.
Embodiments of the collapsible ladder described herein may allow a user to collapse the ladder for storage to minimize footprint, as well as expand it and securely lock it at multiple angles. The embodiments of the collapsible ladder described herein are safe and easy to use.
Figure 9A is a front perspective view of a ladder 210 according to some embodiments. Figures 9B-9D are front perspective views of the ladder 210 according to some embodiments deployed from its collapsed position illustrated in figure 9A and locked at various angles. In fig. 9B and 9C, the ladder 210 has been unfolded and locked at an angle of about 180 degrees from its folded position in fig. 9A. In fig. 9D, the ladder 210 has been locked at an angle of about 30 degrees. In fig. 9B, the upper portion 222 of the ladder 210 is in a retracted state, while in fig. 9C, the upper portion 222 of the ladder 210 is in an extended state.
Referring now to fig. 9A, the telescopic ladder 210 includes a first stile 214 and a second stile 216 (e.g., a left stile and a right stile as illustrated in fig. 9A). The first and second stiles each have a plurality of posts 218 disposed in a nested arrangement for relative axial movement between an extended position and a retracted position in a telescoping fashion along axes 220 of the plurality of posts 218. For example, in fig. 9A, the upper portion 222 of the ladder 210 is shown in a retracted position, in which the posts 218 are nested within one another in a telescoping fashion along the axis 220 of the posts 218, and in fig. 9D, the upper portion 222 of the ladder 210 is shown in an extended position.
As seen in fig. 9A, the ladder 210 includes a plurality of rungs 224 extending between the first stiles 214 and the second stiles 216. Each step 224 may be connected to a leg 218 of first stile 214 and a leg 218 of second stile 216. As shown in fig. 9A, each step 224 may be connected to a post 218 by a connector assembly 226. With continued reference to fig. 9A, in some cases, each step 224 includes a planar first surface 228 and a planar second surface 230 opposite the planar first surface 228. The first surface 228 of each rung 224 of the first ladder portion 250 defines a flat standing surface 232. At least one of the planar first surface 228 and the planar second surface 230 of the second ladder portion 254 defines a planar standing surface 232. Referring to fig. 9B and 9C, the first surface 228 of each rung 224 of the second ladder portion 254 has a flat standing surface when the ladder 210 is deployed for use. However, when the ladder 210 is folded for storage or deployment to an angle other than about 180 degrees (e.g., as shown in fig. 9A or 9D), the first surface 228 of each rung 224 of the second ladder portion 254 may not face upward, and thus a flat standing surface 232 may be defined on the underside of the rung 224 when the rung 224 is folded for storage or deployment to an angle other than 180 degrees. The flat standing surface 232 of each rung 224 of the first and second ladder portions 250, 254 may have a tread 234 defined therein to provide friction between the flat standing surface and a contact surface of a user (e.g., the sole of a user's shoe). As will be described herein, the rungs 224 may be substantially hollow so as to allow the connector assembly 226 to fasten the rungs 224 to the posts 218 on each of the right and left side stiles. The steps 224 may be extruded from aluminum, but other materials and manufacturing methods may be used.
Although fig. 9A-9D illustrate the steps 224 having a generally rectangular cross-section, other cross-sectional shapes of the steps 224 are also contemplated. For example, the rungs 224 may have a parallelogram cross-section, such as those described in U.S. publication No. 2012/0267197a1, assigned to the assignee of the present application, the disclosure of which is hereby incorporated by reference in its entirety. Although the illustrated fig. 9A-9D show a generally rectangular rung 224, as best seen in fig. 10D, at least a portion 238 of the first surface 228 of the first and second ladder portions 250, 254 may form an angle θ with respect to the horizontal plane 242. In the illustrated embodiment, when the angled portion 238 of the first surface 228 is angled relative to a horizontal plane (not shown). The angled portion 238 may form an angle of between about 5 degrees and 45 degrees (e.g., between 5 degrees and 20 degrees) with respect to the horizontal plane 242. These embodiments allow at least an angled portion 238 of the first surface 228 of the rungs 224 to be horizontal when the ladder 210 is rotated toward a vertical wall (e.g., against the wall at an angle), such that at least a portion 238 of the rungs 224 may be approximately horizontal during normal use. However, depending on the angle at which the ladder 210 abuts the vertical wall, the angled portion 238 may exceed or fall short of horizontal.
In some embodiments, the post 218 is made of aluminum. Other materials are contemplated and within the scope of the present invention. The post 218 is illustrated as having a circular cross-section (when viewed along an axis 220 of the post 218). However, the posts 218 may have a rectangular cross-section, such as those described in U.S. publication No. 2012/0267197A1, assigned to the assignee of the present application, the disclosure of which is hereby incorporated by reference in its entirety. Other cross-sections (e.g., square, oval, or polygonal shapes) are also contemplated. The post 218 may be substantially hollow to receive another post 218 from above. Additionally, the step 224 may be substantially hollow such that a pair of latch assemblies (not shown) may be received in the hollow step 224.
As described above, the steps 224 are connected to the posts 218 by a plurality of connector assemblies 226. The connector assembly 226 may have a latch assembly received in a hollow portion of each step 224 to unlock or selectively lock relative axial movement between adjacent posts 218. Such connector assemblies 226 are described in U.S. patent No. 8,387,753B2 and U.S. patent No. US6,883,645, both of which are assigned to the assignee of the present application, and the disclosures of each of which are hereby incorporated by reference in their entirety. Each latch assembly has a release button 246 that can be manually actuated to unlock the selectively locked relative axial movement between two adjacent posts 218. In the embodiment shown in fig. 9A, the release buttons can be slid inward (e.g., by a user's thumb) along the front surface 248 of the steps 224 to unlock their respective latch assemblies. Thus, when the release buttons on both the right and left sides of the step 224 are actuated, axial movement of the adjacent post 218 is permitted. Gravity may cause these posts 218 and their rungs 224 to collapse downward to assume a position similar to the rungs 224 shown in the collapsed portion of the ladder 210 shown in figure 9A.
In some cases, the ladder 210 may include a first ladder portion 250 and a second ladder portion 254 coupled to each other in an articulated fashion. For example, the ladder 210 may be collapsible such that the first ladder section 250 and the second ladder section 254 form a first angle 258 therebetween. The first angle 258 may be equal to between about zero degrees and about 180 degrees. In fig. 9A, the first angle 258 is about zero degrees. In fig. 9B and 9C, the first angle 258 is about 180 degrees. In fig. 9D, the first angle 258 is about 30 degrees. Each of the first and second ladder portions 250, 254 may have first and second stiles 214, 216 having a plurality of posts 218 and a plurality of rungs 224 extending between the posts 218. The first ladder section 250 and the second ladder section 254 may be locked in various angular positions by hinge mechanisms known in the art. An exemplary hinge mechanism 260 is described and illustrated in co-pending U.S. application No. 14/557,944 entitled Foldable ladder (Foldable ladder), which is assigned to the assignee of the present application and filed on 12/2/2014, the disclosure of which is hereby incorporated by reference in its entirety.
Referring now to fig. 10A and 10B, first stile 214 includes first post 264 and second stile 216 includes second post 268. The first and second posts 218 each have a hollow body. The first and second posts 218 may be connected to a first stabilizer housing 270. The first stabilizer housing 270 and the first and second posts 218 may be proximate to a floor surface 272 on which the ladder 210 is positioned during use. The first stabilizer housing 270 and the first and second posts 218 may be coupled by a pair of connector assemblies 226 as described above. Alternatively, the connector 274 may fixedly connect the first and second posts 218 to the first stabilizer housing 270. The connector 274 may have a connector opening 276 for receiving the first stabilizer housing 270 (e.g., as best shown in fig. 16). The connector 274 additionally receives the first and second posts 218 in its inner surface 278. The first and second posts 218 form a friction fit with the inner surface 278 of the connector 274.
Referring back to fig. 10A and 10B, the ladder 210 may include a first stabilizer 280 and a second stabilizer 282 connected to the first stabilizer housing 270. The first stabilizer 280 and the second stabilizer 282 are each movable between an extended position and a retracted position. The first stabilizer 280 and the second stabilizer 282 may be substantially similar, but the right side stabilizer 282 may be a mirror image of the left side stabilizer 280 (about the axis 220 of the post 218). The first stabilizer 280 and the second stabilizer 282 are slidably movable with respect to the first stabilizer housing 270. In some cases, the first stabilizer 280 and the second stabilizer 282 may extend independently. For example, the first stabilizer 280 may extend while the second stabilizer 282 contracts, and vice versa, as illustrated in fig. 10C. As seen in fig. 10B and 10C, the first and second stabilizers 280, 282 are retractable into the hollow body portion 286 of the first stabilizer housing 270 in the retracted position. In the extended position, the first and second stabilizers 280, 282 extend out of the hollow body portion 286 of the first stabilizer housing 270 past one of the first and second stiles in a direction substantially orthogonal to the axes 220 of the plurality of posts 218.
Referring now to fig. 11A-11B and 12, the first stabilizer housing 270 has an aperture 290 defined coaxially with the axis 220 of the plurality of posts 218. As shown in fig. 13, each of the first and second stabilizers 280, 282 has a locking button 294 that can protrude through an aperture 290 defined on the first stabilizer housing 270 in the extended position to lock the stabilizers 280, 282. The locking button 294 may be generally in a depressed position when the first and second stabilizers 280, 282 are collapsed and abutting against the inner surface 296 of the first stabilizer housing 270, and proximate to a centerline 310 of the first stabilizer housing 270 through which the locking button may protrude when the first and second stabilizers 280, 282 are in the collapsed position. When the first and second stabilizers 280, 282 are pulled out to the extended position, the locking button remains depressed and abuts against the inner surface 296 of the first stabilizer housing 270. Upon encountering the aperture 290, the locking button protrudes through the aperture and thereby locks the first and second stabilizers 280, 282 and prevents them from slidably moving relative to the first stabilizer housing 270. When the locking buttons protrude through the apertures 290, the locking buttons lock the stabilizers 280, 282 in the extended position. These configurations may be used to improve the stability of the ladder 210 by allowing the center of gravity of the ladder 210 to fall within the footprint of the ladder 210.
Referring back to fig. 11A-11B, the first and second posts 218 each have a flange 320 positioned in the hollow body of the first and second posts 218 coaxially with the axis 220 of the plurality of posts 218. Fig. 12 illustrates a close-up perspective view of the flanges of the first and second posts 218 (not illustrated in fig. 12). As seen in fig. 11A-11B and 12, the flanges 320 of the first and second posts 218 may depress the locking button 294 away from the aperture 290, thereby releasing the first and second stabilizers 280, 282 from their locked positions, whereupon the first and second stabilizers 280, 282 move generally inwardly into the hollow body portion 286 of the first stabilizer housing 270. The flange may be positioned and oriented in the first and second posts 218 such that when a post (e.g., post 370 or post 380 shown in fig. 10A) over each of the first and second posts 264 and 268 is nested therein, the flange is urged in a direction toward the first stabilizer housing 270 (e.g., from distance "a" to distance "B" shown in fig. 19B). Referring to fig. 11A-11B, as a result of the telescoping movement of the first post 264 toward the first stabilizer housing 270, the flange 320 abuts against the locking button 294 protruding through the aperture 290 of the first stabilizer housing 270, the locking button 294 being pushed away from the aperture 290, unlocking the first stabilizer 280 from its extended position and moving it into a retracted position.
Fig. 14 is a perspective view of stabilizers 280, 282 according to an embodiment of the present invention. Fig. 15A is a side view of the stabilizers 280, 282 of fig. 14 with the end cap 330 removed. As seen in fig. 14 and 15A, the stabilizers 280, 282 have a generally hollow body portion having a length "L1" equal to about half the length "L2" of the first stabilizer housing 270. For example, both the first stabilizer 280 and the second stabilizer 282 shown in the above embodiments may have a length L1, and the first stabilizer housing 270 may have a length L2, allowing the first stabilizer 280 and the second stabilizer 282 to abut against each other when collapsed. The length of the stabilizers 280, 282 may be measured from the first end 332 to the second end 334 of the stabilizers 280, 282, and may not include the end cap 330 of any other additional cap of the stabilizer 280, 282. Likewise, the length of the first stabilizer housing 270 may be the end-to-end length of the main body portion of the first stabilizer housing 270. The stabilizers 280, 282 have a parallelogram cross-section to facilitate sliding engagement with the first stabilizer housing 270 (also having a parallelogram cross-section, as shown in fig. 15B). Referring back to fig. 14 and 15A, the first surface 340 of the stabilizers 280, 282 is substantially planar and the second surface 342 of the stabilizers 280, 282 has one or more recessed tracks 344. First surface 340 and second surface 342 are substantially parallel and opposite each other and form an angle "a" with respect to horizontal plane 242. When positioned in first stabilizer housing 270, first surface 340 forms a top surface and second surface 342 forms bottom surface 212. The stabilizers 280, 282 also have a third surface 346 and a fourth surface 348 forming the parallelogram shape of the stabilizers 280, 282. As noted above, other shapes of the stabilizers 280, 282 are also contemplated, corresponding to the shape of the first stabilizer housing 270 (e.g., rectangular). Referring to fig. 15A and 15B, a connecting member 350 connects the stabilizers 280, 282 to the hollow body portion 286 of the first stabilizer housing 270. For example, the attachment member 350 is a lag bolt or screw that rests in and forms a friction fit with a recessed portion of the rails of the stabilizers 280, 282. One or more ends of the connecting member 350 may rest against the inner surface 296 of the first stabilizer housing 270 and facilitate sliding movement of the stabilizers 280, 282 relative to the first stabilizer housing 270. As mentioned above, the locking button 294 extends past the first surface 340 of the stabilizers 280, 282 (e.g., out of the aperture 290, best shown in fig. 16). The locking button 294 may be spring biased by the clip 360 to protrude out of the aperture 352 of the stabilizers 280, 282, and thus out of the aperture 290 of the first stabilizer housing 270. An end 364 of the clip 360 is received by the second surface 342 of the stabilizers 280, 282 (e.g., via a slot, not shown), and an opposite end 362 of the clip 360 is received by a slot 366 on the first surface 340 of the stabilizers 280, 282. The stabilizers 280, 282 may also have an end cap 330 having a cross-sectional area greater than the cross-sectional area of the hollow body portion 286 of the first stabilizer housing 270. The end cap 330 thus does not collapse into the first stabilizer housing 270 when the stabilizers 280, 282 are collapsed. These embodiments facilitate manual access to the stabilizers 280, 282 to extend them from their retracted positions. In addition to the end cap 330, the stabilizers 280, 282 may also have an additional cap 368 positioned proximate the centerline 310 of the first stabilizer housing 270 and within the hollow body portion 286 of the first stabilizer housing 270.
As mentioned above, and referring now to fig. 17, the locking buttons of the stabilizers 280, 282 may be actuated by flanges positioned in the first and second posts 218 due to nested telescopic movement (not shown in fig. 17) of the plurality of posts 218 into the first and second posts 218. Fig. 17 illustrates a third post 370 positioned above the first post 264. Likewise, fourth post 380 may be positioned above second post 268 (best seen in fig. 10A). Referring back to fig. 17, a third post 370 may be nested within the first post 264 and extend therefrom along the axis 220 of the plurality of posts 218. In some cases, each column may include an air damper 200 positioned coaxially with an axis 220 of the column to limit relative axial movement of the plurality of columns 218. In the illustrated embodiment, the air damper 200 covers the bottom peripheral edge 210 of the third column 370 to restrict air flow through the third column 370. The example air damper 200 is described in U.S. publication No. 2012/0267197a1, assigned to the assignee of the present application, the disclosure of which is hereby incorporated by reference in its entirety. As illustrated, the flange 320 may extend from a bottom surface 412 of the first air damper 400 positioned within the first column 264 of the first stile 214. As seen in fig. 17, the first air damper 400 is coaxial with the locking button 294 of the first stabilizer 280 when the locking button 294 protrudes through the aperture 290 of the first stabilizer housing 270 in the extended position.
Referring now to fig. 18 and 19, the air dampers 400 can each have a tab 414 defined on a peripheral surface thereof to facilitate insertion into the third column 370 and prevent removal of the air dampers 400 from the third column 370. The tab 414 has a tapered leading edge 416 that facilitates engagement with a corresponding opening 418 of the third post 370, and an upstanding trailing edge 420 that prevents removal of the tapered tab 414 from the third post 370. The air damper 400 is coupled to the third post 370 such that a tab of the air damper 400 protrudes through a corresponding opening of the third post 370 (best seen in fig. 19A). Air damper 400 may be positioned such that the opening is proximate to the bottom peripheral edge of third column 370. Air damper 400 is coupled to third post 370 such that nested movement of third post 370 toward first post 264 moves flange 320 of air damper 400 toward aperture 290 of first stabilizer housing 270. As additional post 218 descends from above toward first post 264, air damper 400 moves even closer to first stabilizer housing 270 until flange 320 abuts against locking button 294 protruding through aperture 290. When the third post 370 is fully nested within the first post 264, the flange 320 of the first air damper 200 can then push the lock button 294 away from the aperture 290 and collapse the first stabilizer 280. Air damper 400 may also have a recessed portion 422 on its peripheral surface 410. The recessed portion 422 may receive a locking pin 430 (as shown in fig. 17) that locks the first and third posts 218 to prevent relative axial movement therebetween.
While the embodiments have been described above with respect to one half of the collapsible ladder 210 (e.g., the first ladder portion 250), the stabilizers 280, 282 of the second ladder portion 254 are substantially similar to those of the first ladder portion 250. For example, the second ladder portion 254 may include a second stabilizer housing 440 having a pair of stabilizers 280, 282 extending through each of the first stiles and the second stiles of the second ladder portion 254 in a direction substantially orthogonal to the axis 220 of the plurality of posts 218 and retracting into the hollow portion of the second stabilizer housing 440. The second stabilizer housing 440 may be proximate to the floor surface 272 when the first ladder portion 250 and the second ladder portion 254 form an angle between, for example, about zero degrees and about 60 degrees (e.g., 0 degrees as illustrated in fig. 9A and 30 degrees as illustrated in fig. 9D), while the second stabilizer housing 440 is distal from the floor surface 72 when the first ladder portion 250 and the second ladder portion 254 form an angle greater than 90 degrees (e.g., 180 degrees as illustrated in fig. 9B and 9C). The stabilizers 280, 282 of the second ladder portion 254 may be collapsed into the hollow portion of the second stabilizer housing 440 when the plurality of posts 218 are nested within one another in a telescoping fashion, such that the ladder 210 is collapsed into a retracted position (e.g., as seen in fig. 9A and 9B), and wherein the stabilizers 280, 282 of the second ladder 210 portion may extend out of the second stabilizer housing 440 (e.g., as seen in fig. 9C and 9D) when the plurality of posts 218 are extended in a telescoping fashion.
In use, as the posts 218 of the first ladder section 250 and the second ladder section 254 are extended, the flange 320 moves away from the apertures 290 of the first stabilizer housing 270 of the first ladder section 250 and the second stabilizer housing 440 of the second ladder section 254. The stabilizers 280, 282 of the first and second ladder portions 250, 254 extend out of the first and second stabilizer housings 270, 440, respectively, until the locking button protrudes through the aperture in line with the axis 220 of the post 218. The first ladder section 250 and the second ladder section 254 may be locked in a desired angular position. During storage, the ladder 210 may be collapsed and the stabilizers 280, 282 may be retracted. To collapse the stabilizers 280, 282, the first and second ladder portions 250, 254 may first be unlocked from the desired angular position. The posts 218 of each of the first and second ladder portions 250, 254 may then be collapsed until the third post 370 is fully nested inside the first post 264 and the fourth post 380 is fully nested inside the second post 268. When third and fourth posts 218 are fully nested within first and second posts 218, flanges 320 of air dampers 400 of third and fourth posts 218 abut against apertures 290 and locking buttons 294 projecting therethrough. The flange 320 pushes the locking button 294 inward into the hollow portion of the respective stabilizer housing (e.g., the first stabilizer housing 270 and the second stabilizer housing 440) and thereby retracts the stabilizers 280, 282 for storage.
Certain embodiments of the telescopic ladder 210 illustrated herein may improve safety by stabilizing the ladder 210 during use. For example, some embodiments of the telescoping ladder 210 having the stabilizers 280, 282 extending therefrom ensure that the center of gravity of the ladder 210 always falls within the horizontal extent (e.g., footprint) of the ladder 210 during use, thereby minimizing or eliminating any moment that may tip the ladder 210 over during operation. Additionally, the stabilizers 280, 282 may be collapsed during storage, thereby facilitating a compact footprint for the ladder 210 when not in use. Further, collapsing the posts 218 of the ladder 210 automatically collapses the stabilizers 280, 282, thereby providing ease of use.
Accordingly, embodiments of a ladder are disclosed. Although embodiments of the present invention have been described in considerable detail with reference to certain disclosed embodiments, the disclosed embodiments are presented for purposes of illustration and not limitation, and other embodiments are possible. Those skilled in the art will appreciate that various changes, adaptations, and modifications may be made without departing from the spirit of the invention.

Claims (15)

1. A telescoping ladder, comprising: a first stile, a second stile, the first and second stiles each having a plurality of posts disposed in a nested arrangement for relative axial movement along axes of the plurality of posts between an extended position and a retracted position in a telescoping fashion, wherein a first post of the first stile and a second post of the second stile each have a hollow body, the first and second posts being proximate a floor surface on which the ladder is positioned, the first post having a flange positioned coaxially with the axes of the plurality of posts in the hollow body of the first post, a plurality of rungs extending between the first stile and the second stile, each rung connected to a post of the first stile and a post of the second stile; a first stabilizer housing connected to the first and second posts, the first stabilizer housing proximate to the floor surface on which the telescopic ladder is positioned, the first stabilizer housing having a hollow body portion; and a first stabilizer slidably connected to the first stabilizer housing, the first stabilizer adapted to move between an extended position and a retracted position, wherein in the extended position the first stabilizer extends out of the hollow body portion of the first stabilizer housing, the first stabilizer extends past the first ladder frame in a direction substantially orthogonal to the axes of the plurality of posts in the extended position, and the first stabilizer is adapted to retract into the hollow body portion of the first stabilizer housing in the retracted position, the first stabilizer including a locking button adapted to protrude through an aperture defined on the first stabilizer housing to lock the first stabilizer in its extended position, wherein the locking button and the aperture are coaxial with the axes of the plurality of posts in the extended position of the first stabilizer And wherein as a result of said telescoping movement of said plurality of posts in a direction toward said first stabilizer housing, said flange abuts against said lock button projecting through said aperture of said first stabilizer housing, said abutment of said flange against said lock button urging said lock button away from said aperture and thereby unlocking said first stabilizer from its extended position and into said retracted position.
2. The telescoping ladder of claim 1, further comprising a plurality of air dampers positioned coaxially with said plurality of posts, said air dampers adapted to limit said relative axial movement of said plurality of posts.
3. The telescopic ladder of claim 2, wherein the flange extends from a bottom surface of a first air damper that is coaxial with the lock button of the first stabilizer when the lock button protrudes through the aperture of the first stabilizer housing in the extended position of the first stabilizer.
4. The telescopic ladder of claim 3, further comprising a second stabilizer connected to the first stabilizer housing, the second stabilizer being actuatable by a flange positioned on a bottom surface of a second air damper, the second stabilizer being actuatable between the extended position to extend past the plurality of posts in a direction perpendicular to the axis of the plurality of posts and the retracted position to slidably retract into the hollow body portion of the first stabilizer housing.
5. The telescopic ladder of claim 4, wherein the first air damper is coupled to a third post such that nested movement of the third post toward the first post moves the flange of the first air damper toward the aperture of the first stabilizer housing.
6. The telescoping ladder of claim 5, wherein the first air damper has a tab defined on a peripheral surface thereof, the tab having a tapered leading edge that facilitates engagement with a corresponding opening of the third post, and an upstanding trailing edge that prevents removal of the tab from the third post.
7. The telescopic ladder of claim 6, wherein the flange of the first air damper is adapted to push the lock button away from the aperture and collapse the first stabilizer when the third post is fully nested within the first post.
8. The telescopic ladder of claim 7, wherein the first air damper is coupled to the third post such that the tab of the first air damper protrudes through a corresponding opening of the third post, the opening of the third post being proximate a bottom peripheral edge of the third post.
9. The telescopic ladder of claim 4, wherein the first and second stabilizers have a length equal to about half of a length of the first stabilizer housing.
10. A collapsible telescopic ladder, comprising: a first ladder section, a second ladder section hingedly connected to the first ladder section such that the first and second ladder sections are rotatable about a hinge axis, each of the first and second ladder sections comprising a first stile, a second stile, the first and second stiles each having a plurality of posts disposed in a nested arrangement along the axes of the plurality of posts for relative axial movement in a telescoping pattern, and a plurality of rungs extending between the first stile and the second stile, each rung connected to a first post of the first stile and a second post of the second stile, wherein the first post of the first stile and the second post of the second stile each have a hollow body, the first and second posts being proximate a floor surface on which the ladder is positioned, said first post having a flange positioned coaxially with said axis of said plurality of posts in said hollow body of said first post, a first stabilizer housing having a hollow body portion of said first ladder portion, including a pair of stabilizers adapted to extend through each of said first and second stiles of said first ladder portion and retract into said hollow body portion of said first stabilizer housing in a direction substantially orthogonal to said axis of said plurality of posts, wherein, as said plurality of posts nest within each other in a telescoping fashion, a locking button is adapted to protrude through an aperture defined on said first stabilizer housing, said flange abutting against said locking button to urge said locking button away from said aperture and thereby unlock at least one of said pair of stabilizers from its extended position, to retract the ladder into a retracted position.
11. The foldable telescoping ladder of claim 10, wherein the first and second ladder sections are foldable such that the first and second ladder sections form a first angle therebetween, the first angle being equal to between zero and 180 degrees.
12. The collapsible telescopic ladder of claim 11, further comprising a second stabilizer housing of the second ladder section, the second stabilizer housing comprising a pair of stabilizers adapted to extend through each of the first and second stiles of the second ladder section and retract into a hollow body portion of the second stabilizer housing in a direction substantially orthogonal to the axis of the plurality of posts.
13. The foldable telescoping ladder of claim 12, wherein the first and second stabilizer housings are proximate to a floor surface on which the ladder is mounted when the first and second ladder portions form an angle of about zero degrees therebetween.
14. The foldable telescoping ladder of claim 12, wherein the stabilizers of the first and second ladder sections are adapted to retract into the hollow body portions of the first and second stabilizer housings, respectively, to retract the ladder into a retracted position when the plurality of posts are nested within each other in a telescoping fashion, and wherein the stabilizers of the first and second ladder sections are adapted to extend out of the first and second stabilizer housings, respectively, when the plurality of posts are adapted to extend in a telescoping fashion.
15. The collapsible telescopic ladder of claim 10, wherein each stabilizer is extendable independently and separately from another stabilizer.
CN201580065774.5A 2014-12-02 2015-12-02 Foldable ladder Active CN107250479B (en)

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US14/558,042 US9416591B2 (en) 2014-12-02 2014-12-02 Telescoping ladder with stabilizers
US14/558,042 2014-12-02
US14/557,944 2014-12-02
US14/557,944 US9580959B2 (en) 2014-12-02 2014-12-02 Foldable ladder
PCT/US2015/063518 WO2016090041A1 (en) 2014-12-02 2015-12-02 Foldable ladder

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CN107250479A (en) 2017-10-13
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ES2963810T3 (en) 2024-04-02
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CA3130716C (en) 2023-09-26
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