CN107246124A - Imprint the preparation method on color concrete ground - Google Patents
Imprint the preparation method on color concrete ground Download PDFInfo
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- CN107246124A CN107246124A CN201710532760.0A CN201710532760A CN107246124A CN 107246124 A CN107246124 A CN 107246124A CN 201710532760 A CN201710532760 A CN 201710532760A CN 107246124 A CN107246124 A CN 107246124A
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- original ground
- color
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- 239000004567 concrete Substances 0.000 title claims abstract description 146
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 229920000742 Cotton Polymers 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000009415 formwork Methods 0.000 claims abstract description 8
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 238000012423 maintenance Methods 0.000 claims abstract description 6
- 239000011178 precast concrete Substances 0.000 claims abstract description 5
- 230000002787 reinforcement Effects 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 97
- 229910000831 Steel Inorganic materials 0.000 claims description 38
- 239000010959 steel Substances 0.000 claims description 38
- 238000010276 construction Methods 0.000 claims description 27
- 239000002985 plastic film Substances 0.000 claims description 25
- 229920006255 plastic film Polymers 0.000 claims description 25
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 239000003292 glue Substances 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 13
- 239000002390 adhesive tape Substances 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 8
- 230000008602 contraction Effects 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 239000011241 protective layer Substances 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000010009 beating Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- 238000007710 freezing Methods 0.000 claims description 2
- 238000005498 polishing Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 5
- 239000002585 base Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/12—Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses a kind of preparation method for imprinting color concrete ground, the color concrete of this method is that precast concrete is added into toner in stirring, both is fully merged obtained multicolored entire body concrete, comprises the following steps：Step 1, base cleaning；Step 2, unwrapping wire formwork；Step 3, paving plastic sheeting；Step 4, paving pearl cotton；Step 5, assembling reinforcement；Step 6, placement cushion block；Step 7, finished product protection；Step 8, pour color concrete；Step 9, receipts light；Step 10, impressing；Step 11, watering maintenance；Step 12, joint-cutting；Step 13, cleaning, upper sealer；Step 14, encapsulating；After the completion of above-mentioned steps, the thick color concrete ground of obtained 8cm is poured on original hardened ground layer.This method can strengthen artistic color terrace intensity, crack resistance, wearability and aesthetic feeling, and various designs can be produced by different die marks, and cost is relatively low.
Description
Technical Field
The invention relates to the field of concrete preparation, in particular to a preparation method of an embossed colored concrete floor.
Background
At present, the color of the ground of the common concrete is single, the common concrete does not have artistic effect, the ground is easy to wear and dust, and the style is single.
One of the existing colored concrete floors is formed by manually spreading toner on the surface of concrete to be initially set, then collecting light and impressing. The concrete ground sprayed with toner has the following components: when in construction, the powder is sprayed and polished, the dust is large, and the harm to human bodies is serious. The paint is difficult to be smeared uniformly by manpower, and color difference is easy to occur; the paint is easy to crack and peel, the artistic effect is seriously influenced after the paint is damaged, and the maintenance is inconvenient.
Disclosure of Invention
Based on the problems in the prior art, the invention aims to provide a preparation method of an embossed colored concrete floor, which can prepare a colored floor with good wear resistance and crack resistance at lower cost.
The purpose of the invention is realized by the following technical scheme:
the embodiment of the invention provides a preparation method of a stamped colored concrete ground, which is characterized in that the colored concrete used in the method is a full-body colored concrete obtained by adding 15kg of toner into each cubic concrete during stirring of precast concrete and fully fusing the toner and the concrete, and the preparation method comprises the following steps in sequence:
step 1, base layer cleaning: cleaning the surface of the original ground hardened layer;
step 2, paying off and formwork erecting: paying off and supporting a mold on the surface of the original ground hardening layer according to the design pattern;
step 3, paving and pasting a plastic film: sticking a plastic film on the surface of the original ground hardened layer to enable the plastic film to be tightly stuck with the surface of the original ground hardened layer;
step 4, paving pearl cotton: paving pearl cotton on the plastic film on the surface of the original ground hardened layer;
step 5, binding steel bars: a plurality of steel bars are adopted and arranged in rows and columns to form a steel bar protective layer;
step 6, placing a cushion block: arranging a plurality of cushion blocks on the steel bar protection layer to ensure that the steel bars of the steel bar protection layer are positioned between one half to two thirds of the height of the colorful concrete layer;
step 7, protecting finished products: protecting a finished product at a construction position by matching plastic and an adhesive tape;
step 8, pouring color concrete: taking the whole colored concrete as a raw material, discharging the accumulated thickness of the colored concrete to be not more than 300mm, arranging a reinforcement lifter, leveling by a scraping bar, vibrating by a vibrating rod once in the horizontal and vertical directions, vibrating by a leveling ruler once in the horizontal and vertical directions, finishing the pouring of the colored concrete, and forming a colored concrete layer on the surface of an original ground hardened layer;
step 9, light receiving: the surface of the color concrete which is solidified and meets the light collecting requirement is subjected to light collecting;
step 10, stamping; under the condition that the mould release powder can be imprinted after being polished, the mould release powder is uniformly scattered on the surface of the colored concrete; positioning and placing the mould according to the design pattern, and uniformly beating the mould until the texture of the surface of the colored concrete meets the requirement;
step 11, watering and maintaining: carrying out watering maintenance on the surface of the colorful concrete layer;
step 12, slitting: cutting a seam on the colorful concrete layer;
step 13, cleaning and sealing agent application: adding a sealing agent on the colored concrete layer;
step 14, glue pouring: pouring glue on the colorful concrete layer;
and after the steps are completed, pouring the colored concrete ground with the thickness of 8cm on the original ground hardened layer.
According to the technical scheme provided by the invention, the preparation method of the embossed colored concrete floor provided by the embodiment of the invention has the beneficial effects that:
as the whole colored concrete is adopted as the raw material, various artistic models are produced by impressing various moulds, and the colored concrete floor with the thickness of 8cm is cast on the original floor hardening layer according to specific steps, the strength, the crack resistance, the wear resistance and the aesthetic feeling of the artistic colored floor are enhanced, and the cost of the colored floor is effectively lowered.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a colored concrete bottom surface according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the specific contents of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a preparation method of a stamped colored concrete ground, wherein the colored concrete used in the method is full-body colored concrete obtained by adding 15kg of toner into each cubic concrete during stirring of precast concrete and fully fusing the toner and the concrete, and the preparation method comprises the following steps of:
step 1, base layer cleaning: cleaning the surface of the original ground hardened layer; the method specifically comprises the following steps:
cleaning and transporting all garbage and dust on the surface of the original ground hardened layer;
chiseling loose plates and particles on the surface of the original ground hardened layer;
and thirdly, no dust is raised near the surface construction area of the original ground hardened layer.
Step 2, paying off and formwork erecting: paying off and supporting a mold on the surface of the original ground hardening layer according to the design pattern; the method specifically comprises the following steps:
checking the surface of the original ground hardened layer according to the size of a drawing and the site, and performing paying-off and formwork support on the surface of the original ground hardened layer to perform site adjustment on the position influencing the effect;
step 3, paving and pasting a plastic film: sticking a plastic film on the surface of the original ground hardened layer to enable the plastic film to be tightly stuck with the surface of the original ground hardened layer; the method specifically comprises the following steps:
before the plastic film is paved, sprinkling water on the surface of the original ground hardened layer to enable the plastic film to be tightly adhered to the surface of the original ground hardened layer;
step 4, paving pearl cotton: paving pearl cotton on the plastic film on the surface of the original ground hardened layer; the method specifically comprises the following steps:
paving pearl cotton on a plastic film on the surface of an original ground hardened layer, cutting a seam at a position 10mm away from the upper surface of the pearl cotton by adopting the pearl cotton with the size of 80mm multiplied by 8mm, and keeping the seam impermeable and 1mm adhered;
step 5, binding steel bars: a plurality of steel bars are adopted and arranged in rows and columns to form a steel bar protective layer; the method specifically comprises the following steps: adopting a steel bar with the diameter of phi 6@200, binding cross points of two rows of steel bars at the periphery firmly, wherein the cross points at the middle part can be alternately bound firmly, and buckling steel wires at adjacent binding points into a splayed shape to form a steel bar protection layer;
step 6, placing a cushion block: arranging a plurality of cushion blocks on the steel bar protection layer to ensure that the steel bars of the steel bar protection layer are positioned between one half to two thirds of the height of the colorful concrete layer; the method specifically comprises the following steps: arranging cushion blocks on the steel bar protection layer in a mode that the height of the cushion blocks is 40mm and the distance is 800mm, and arranging the cushion blocks in a crossed mode to enable the steel bars of the steel bar protection layer to be between one half and two thirds of the height of the colorful concrete layer;
step 7, protecting finished products: protecting a finished product at a construction position by matching plastic and an adhesive tape; the method specifically comprises the following steps: if construction is carried out on outdoor finished products, plastic films are used for flatly wrapping the finished products, the bottoms and the tops of the finished products are fixed by adhesive tapes in a segmented mode, if construction is carried out indoors, the wall surfaces around the indoor space are protected, the plastic films are covered on the wall bodies, the upper portion and the lower portion of the wall surfaces are fixed by the adhesive tapes, the covering surface is more than 600mm, and other finished products are installed, fixed, covered by plastic cloth and fixed by the adhesive tapes;
step 8, pouring color concrete: taking the whole colored concrete as a raw material, discharging the accumulated thickness of the colored concrete to be not more than 300mm, arranging a reinforcement lifter, leveling by a scraping bar, vibrating by a vibrating rod once in the horizontal and vertical directions, vibrating by a leveling ruler once in the horizontal and vertical directions, finishing the pouring of the colored concrete, and forming a colored concrete layer on the surface of an original ground hardened layer;
step 9, light receiving: collecting light on the surface of the colored concrete layer; the method specifically comprises the following steps:
and (4) after the concrete is strickleed off, observing the solidification condition of the concrete in the earliest pouring area, and preparing to collect light.
And secondly, finishing the surface again according to the surface dryness and humidity (the surface is detected to be not sticky by fingers and can be pressed to a depth of about 6 mm), wherein finishing is not less than twice by a large knife.
Step 10, stamping; under the condition that the mould release powder can be imprinted after being polished, the mould release powder is uniformly scattered on the surface of the colored concrete; positioning and placing the mould according to the design pattern, and uniformly beating the mould until the texture of the surface of the colored concrete meets the requirement;
step 11, watering and maintaining: carrying out watering maintenance on the surface of the colorful concrete layer; the method specifically comprises the following steps:
firstly, after pouring of a color concrete layer is completed, curing is carried out within 12 hours, and watering curing is carried out after final setting;
determining curing time according to weather, cement variety and whether an additive is added, wherein the curing time is not less than 7 days under normal temperature conditions of common cement; the concrete doped with the additive or the anti-seepage and anti-freezing agent is cured for not less than 14 days;
step 12, slitting: cutting a seam on the colorful concrete layer; the method specifically comprises the following steps:
the expansion joint eliminates the compressive stress generated inside the concrete when the concrete is heated and expanded and the contraction joint eliminates the tensile stress generated inside the concrete when the concrete is cooled and contracted; wherein,
firstly, the extending seam is a space seam reserved in the color concrete layer during construction, and the extending seam depth is not less than 2/3 of the thickness of the color concrete layer from the bottom surface;
secondly, the contraction joint is formed by cutting a joint on the whole colorful concrete layer, and the depth of the contraction joint is not less than 1/3 of the thickness of the colorful concrete layer from the top surface.
Step 13, cleaning and sealing agent application: adding a sealing agent on the colored concrete layer; the method specifically comprises the following steps:
the sealing agent is arranged on the colored concrete layer, so that the terrace is integrated, the loose pores of the terrace are blocked, and a dustless compact whole body is obtained.
Step 14, glue pouring: pouring glue on the colorful concrete layer; the method specifically comprises the following steps:
firstly, before glue pouring, removing 10mm of the upper end of pearl wool pre-embedded in construction; cleaning the seam by using a seam cleaning machine, and then removing all impurities by using a dust collector and then pouring glue;
and secondly, gluing the decorated corner parts after attaching protective adhesive tapes on two sides of the gluing part.
After the steps are completed, pouring a colored concrete ground with the thickness of 8cm on the original ground hardened layer (the structure of the manufactured ground is shown in figure 1, wherein 1 is the colored concrete ground (which is the colored concrete ground with the thickness of 8cm and C30 comprises a reinforcing agent, a release agent and a sealing agent), 2 is a concrete base layer with the thickness of more than C25 (the thickness is determined by using functions), 3 is a broken stone stabilizing layer and a stone powder cushion layer, and 4 is a plain concrete compacted layer).
The method of the invention can enhance the strength, crack resistance, wear resistance and aesthetic feeling of the artistic colored terrace, can generate various artistic shapes by various die coining, and has lower cost. The method comprises the steps of pouring 8cm thick on an original foundation layer, finishing, stamping and applying penetrating agents. The colored concrete floor is integrally poured, has no cracking and peeling phenomena, and has lasting, uniform and beautiful color and good integral effect. In the construction process, the construction is convenient, environment-friendly and convenient to maintain (the maintenance rate is extremely low). The construction process has no dust and no harm to the health of constructors.
The embodiments of the present invention are described in further detail below.
In the embodiment, a certain amount of toner is added into precast concrete during stirring in a stirring station, so that the toner and the concrete are fully fused, and during pouring, whole colored concrete with the thickness of 8cm is poured on an original ground hardened layer. The construction process is as follows:
step 1, base layer cleaning:
cleaning and transporting away all garbage and dust on the surface of a base layer;
the loosened plates and particles need to be chiseled;
and thirdly, no dust is raised nearby the construction area, so that the pollution of the dust to the surface of the colored concrete is avoided, and the color change of the surface of the colored concrete is caused.
Step 2, paying off and formwork erecting:
checking the scene according to the drawing size strictly, and if the part with the influence on the effect is influenced, reasonably adjusting the scene without influencing the later impression effect.
Secondly, the drawing does not conform to the field and has large entrance and exit, and project managers need to be submitted to examine and approve.
And 3, spreading a plastic film, namely spraying a proper amount of water on the hardened surface before spreading to ensure that the plastic cloth is tightly attached to the hardened surface. The whole piece of the color concrete is preferably paved, if a joint exists, the color concrete is firmly adhered by glue, or the color concrete is adhered by heating by a heating tool, and the four sides of the color concrete extend to protect surrounding finished products and constructed color concrete. (outdoors)
And 4, paving pearl cotton, wherein the size of the pearl cotton is 80mm (height) multiplied by 8mm (thickness), and a cutting seam (which is not transparent and is adhered by about 1mm at a position 10mm away from the upper surface is torn off after later construction is finished).
Step 5, binding steel bars:
phi 6@200, which is horizontal and vertical, and every ten tape measures are used for detection.
Secondly, heavy objects cannot be stacked or treaded, if the steel bar is bent, the stress action of the steel bar is lost, and the surface is easy to crack.
And 6, placing cushion blocks, namely the concrete cushion blocks are also called steel bar protective layer cushion blocks, wherein the thickness of the concrete protective layer of the steel bars is related to the bearing capacity, durability and other performances of the structure.
And 7, protecting finished products, namely covering the wall surfaces around the room on the wall body by using a plastic film to prevent pollution during construction.
Step 8, pouring concrete: the piling thickness of discharged color concrete is not more than 300mm, a bar lifter is arranged, a scraper bar is used for leveling, a vibrating rod vibrates (vibrates once in the horizontal and vertical directions), and a leveling ruler vibrates (vibrates once in the horizontal and vertical directions, and the surface pulp lifting thickness cannot be less than 10 mm).
Step 9, light receiving:
and (4) after the concrete is strickleed off, observing the solidification condition of the concrete in the earliest pouring area, and preparing to collect light.
And secondly, finishing the surface again according to the surface dryness and humidity (the surface is detected to be not sticky by fingers and can be pressed to a depth of about 6 mm), wherein finishing is not less than twice by a large knife.
Step 10, embossing
Firstly, uniformly scattering the demolding powder on the color mixing surface under the condition that imprinting can be detected, wherein the requirements for uniform and consistent spraying of the demolding powder are met, and local compensation is carried out if a bottom exposure phenomenon exists.
The surface which is not received light cannot be mixed; when the construction of multiple colors is carried out, the color separation line can not be over-scattered.
The third is with fixing a position and putting the mould according to the design pattern, notice the one end of getting the mould earlier when putting and put, the other end height of mould is raised and is avoided causing the mar to the concrete surface, wait that the one end of mould is put the correct back other end and put down gently again, then carry out even patting to the mould surface with the hammer, whether it is clear to lift the texture of examining the bat to beat the other end of mould gently with the one end of foot-treading mould after an even patting one time, if the texture does not reach the requirement, gently put down the mould and continue carrying out even patting to the mould until the texture reaches the requirement.
Step 11, watering and maintaining:
maintaining within 12 hours after pouring is finished, and watering and maintaining after final setting.
The curing time is related to weather, cement variety and whether the admixture is added or not, and the curing time is not less than 7 days under the normal temperature condition of common cement; concrete which is mixed with additives or has the requirements of impermeability and frost resistance is cured for not less than 14 days.
Step 12, slitting:
the extending seam is a space seam reserved in construction, and occupies a vacant position when concrete expands due to heating without generating compressive stress inside. The depth is not less than 2/3 (from the bottom surface) of the color concrete face thickness.
Secondly, the contraction joint is a joint cut on the whole ground, and when the concrete is cooled and contracted, the cut joint is pulled apart without generating tensile stress inside. The depth of the shrinkage joint is not less than 1/3 (from the top surface) of the thickness of the colored concrete surface.
Step 13, cleaning and sealing agent application:
the sealing agent has excellent adhesive force, permeability, fast drying and strong wear resistance, and is an oily liquid material with certain acid resistance, alkali resistance, discoloration resistance, water resistance and impact resistance, and the oily liquid material is in contact with the concrete ground through effective permeation to play a chemical reaction role, so that the terrace is integrated, loose pores of the terrace are blocked, and a dust-free compact whole is obtained, thereby improving the wear resistance, the pressure resistance, the compactness and the impermeability of the terrace.
Step 14, glue pouring:
before glue pouring, the upper end of the pearl wool which is pre-embedded in the construction is dismantled by 10 mm. And (5) cleaning the seam by using a seam cleaning machine, and cleaning all impurities by using a dust collector. If the distance between the pearl cotton and the surface is less than 10mm, quartz sand or fine river sand (dried in the sun) needs to be filled, and the expansion joint needs to be kept dry.
And secondly, sticking protective adhesive tapes on two sides of the gluing part at the corner part which is finished with decoration.
The method realizes that the whole body color concrete with the thickness of 8cm is poured on the original hardened layer, and the demoulding powder is sprayed and the impression is carried out when the concrete is initially set. Compared with the prior art, the advantages are as follows:
(1) the cost is lower, and the whole construction of the colored concrete with the thickness of 8cm saves 250 yuan/square meter compared with the construction of the colored concrete with the thickness of 15 cm.
(2) Compared with the process of spraying the toner on the surface of the concrete, the product of the invention has better wear resistance and crack resistance.
(3) After the construction is finished, the embossing effect is obvious, the texture is clearer, and the patterns are more diversified.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. The preparation method of the impressed color concrete ground is characterized in that the color concrete used in the method is full-body color concrete obtained by adding 15kg of toner into each cubic concrete when the precast concrete is stirred so as to fully fuse the toner and the concrete, and comprises the following steps which are carried out in sequence:
step 1, base layer cleaning: cleaning the surface of the original ground hardened layer;
step 2, paying off and formwork erecting: paying off and supporting a mold on the surface of the original ground hardening layer according to the design pattern;
step 3, paving and pasting a plastic film: sticking a plastic film on the surface of the original ground hardened layer to enable the plastic film to be tightly stuck with the surface of the original ground hardened layer;
step 4, paving pearl cotton: paving pearl cotton on the plastic film on the surface of the original ground hardened layer;
step 5, binding steel bars: a plurality of steel bars are adopted and arranged in rows and columns to form a steel bar protective layer;
step 6, placing a cushion block: arranging a plurality of cushion blocks on the steel bar protection layer to ensure that the steel bars of the steel bar protection layer are positioned between one half to two thirds of the height of the colorful concrete layer;
step 7, protecting finished products: protecting a finished product at a construction position by matching plastic and an adhesive tape;
step 8, pouring color concrete: taking the whole colored concrete as a raw material, discharging the accumulated thickness of the colored concrete to be not more than 300mm, arranging a reinforcement lifter, leveling by a scraping bar, vibrating by a vibrating rod once in the horizontal and vertical directions, vibrating by a leveling ruler once in the horizontal and vertical directions, finishing the pouring of the colored concrete, and forming a colored concrete layer on the surface of an original ground hardened layer;
step 9, light receiving: the surface of the color concrete which is solidified and meets the light collecting requirement is subjected to light collecting;
step 10, imprinting: under the condition that the mould release powder can be imprinted after being polished, the mould release powder is uniformly scattered on the surface of the colored concrete; positioning and placing the mould according to the design pattern, and uniformly beating the mould until the texture of the surface of the colored concrete meets the requirement;
step 11, watering and maintaining: carrying out watering maintenance on the surface of the colorful concrete layer;
step 12, slitting: cutting a seam on the colorful concrete layer;
step 13, cleaning and sealing agent application: adding a sealing agent on the colored concrete layer;
step 14, glue pouring: pouring glue on the colorful concrete layer;
and after the steps are completed, pouring the colored concrete ground with the thickness of 8cm on the original ground hardened layer.
2. The method for preparing an embossed colored concrete floor according to claim 1, wherein the cleaning of the base layer in step 1 of the method comprises:
cleaning and transporting all garbage and dust on the surface of the original ground hardened layer;
chiseling loose plates and particles on the surface of the original ground hardened layer;
and thirdly, no dust is raised near the surface construction area of the original ground hardened layer.
3. The method for preparing an embossed colored concrete floor according to claim 1 or 2, wherein the paying-off formwork of the method step 2 comprises: checking the surface of the original ground hardened layer according to the size of a drawing and the site, and performing paying-off and formwork support on the surface of the original ground hardened layer to perform site adjustment on the position influencing the effect;
the plastic film paved in the step 3 of the method comprises the following steps: before the plastic film is paved, sprinkling water on the surface of the original ground hardened layer to enable the plastic film to be tightly adhered to the surface of the original ground hardened layer;
the pearl cotton paving and sticking method in the step 4 comprises the following steps: paving pearl cotton on a plastic film on the surface of an original ground hardened layer, cutting a seam at a position 10mm away from the upper surface of the pearl cotton by adopting the pearl cotton with the size of 80mm multiplied by 8mm, and keeping the seam impermeable and 1mm adhered;
the steel bar binding of the step 5 comprises the following steps: a plurality of steel bars with the diameter of phi 6@200 are adopted, the cross points of two rows of steel bars at the periphery are firmly bound at each point, the cross points at the middle part are firmly bound at intervals in a staggered mode, and steel wires at adjacent binding points are buckled into a splayed shape to form a steel bar protection layer.
4. The method for preparing an embossed colored concrete floor according to claim 1 or 2, wherein the placing of the setting block of the step 6 of the method comprises: arranging cushion blocks on the steel bar protection layer in a mode that the height of the cushion blocks is 40mm and the distance is 800mm, and arranging the cushion blocks in a crossed mode to enable the steel bars of the steel bar protection layer to be between one half and two thirds of the height of the colorful concrete layer;
the protection of the finished product of step 7 of the method comprises the following steps: if the construction is carried out at an outdoor finished product, a plastic film is used for flatly wrapping the finished product, the bottom and the top are fixed by adhesive tapes in a segmented mode, if the construction is carried out indoors, the wall surface around the indoor is protected by the plastic film and covered on a wall body, the upper part and the lower part of the wall surface are fixed by the adhesive tapes, the covering surface is more than 600mm, and other finished products are installed, fixed, covered by plastic cloth and fixed by the adhesive tapes.
5. The method for preparing an embossed colored concrete floor according to claim 1 or 2, wherein the step 9 of collecting light comprises:
after the surface of the colored concrete is strickled off, preparing to collect light according to the solidification condition of the colored concrete in the earliest pouring area;
according to the surface dry humidity of the color concrete, if the surface of the color concrete is detected to be not sticky by fingers and can be polished by a depth of 5-7 mm, the surface can be polished, and the polishing is not less than twice by a large cutter.
6. The method for preparing an embossed colored concrete floor according to claim 5, wherein in the step of finishing in the step 9, the flatness error of the surface of the colored concrete layer is ± 2mm, and the error of the edge straightness is ± 1 mm.
7. The method for preparing an embossed colored concrete floor according to claim 1 or 2, wherein the watering curing of the method step 11 comprises:
firstly, after pouring of a color concrete layer is completed, curing is carried out within 12 hours, and watering curing is carried out after final setting;
determining curing time according to weather, cement variety and whether an additive is added, wherein the curing time is not less than 7 days under normal temperature conditions of common cement; the concrete doped with the additive or the anti-seepage and anti-freezing agent is cured for not less than 14 days;
the slitting of step 12 of the method comprises: the expansion joint eliminates the compressive stress generated inside the concrete when the concrete is heated and expanded and the contraction joint eliminates the tensile stress generated inside the concrete when the concrete is cooled and contracted; wherein,
firstly, the extending seam is a space seam reserved in the color concrete layer during construction, and the extending seam depth is not less than 2/3 of the thickness of the color concrete layer from the bottom surface;
secondly, the contraction joint is formed by cutting a joint on the whole colorful concrete layer, and the depth of the contraction joint is not less than 1/3 of the thickness of the colorful concrete layer from the top surface.
8. The method for preparing an embossed colored concrete floor according to claim 1 or 2, wherein the washing, upper sealer of the method step 13 comprises:
the sealing agent is arranged on the colored concrete layer, so that the terrace is integrated, the loose pores of the terrace are blocked, and a dustless compact whole body is obtained.
The glue filling of step 14 comprises:
firstly, before glue pouring, removing 10mm of the upper end of pearl wool pre-embedded in construction; cleaning the seam by using a seam cleaning machine, and then removing all impurities by using a dust collector and then pouring glue;
and secondly, gluing the decorated corner parts after attaching protective adhesive tapes on two sides of the gluing part.
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Application publication date: 20171013 |