CN107243815B - Automatic equipment of polishing in case roof beam template surface - Google Patents
Automatic equipment of polishing in case roof beam template surface Download PDFInfo
- Publication number
- CN107243815B CN107243815B CN201710559812.3A CN201710559812A CN107243815B CN 107243815 B CN107243815 B CN 107243815B CN 201710559812 A CN201710559812 A CN 201710559812A CN 107243815 B CN107243815 B CN 107243815B
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- Prior art keywords
- steel wire
- assembled
- frame
- base
- wheel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/20—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0007—Movable machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
Abstract
The automatic box girder template surface polishing equipment comprises a self-walking device, a frame body, a left steel wire automatic cleaning device and a right steel wire automatic cleaning device, wherein the self-walking device is assembled at the bottom of the frame body, the left steel wire automatic cleaning device is assembled at the left side of the frame body, a left steel wire brush and a guide wheel are assembled on the left steel wire automatic cleaning device, the right steel wire automatic cleaning device is assembled at the right side of the frame body, and a right steel wire brush and a guide wheel are assembled on the right steel wire automatic cleaning device. The invention can finish the polishing work of a box girder template by only one person, the self-walking device walks in the box girder template, the steel wire automatic cleaning devices on the left side and the right side rotate at high speed under the drive of the motor, the polishing and rust removing work is carried out on the side wall of the box girder template, and the guide wheels are used for adjusting the positions of the steel wire brushes attached to the side wall of the template, so that rust on the side wall of the template is completely removed. The invention replaces manual operation to remove rust on the side wall of the box girder template, thereby improving the labor efficiency.
Description
Technical field:
the invention relates to the field of mechanical equipment for railway construction, in particular to automatic polishing equipment for the surface of a box girder template.
The background technology is as follows:
in bridge construction, the in-process of building of case roof beam, need adopt case roof beam template to assist pouring the case roof beam, place the case roof steel reinforcement skeleton that the ligature is good on the upper portion of case roof beam mould earlier, then pour cement, the case roof beam shaping solidifies the back, break away from case roof beam mould, the case roof beam mould so carries out repeated use many times, and sometimes be in rest state for case roof beam mould lateral wall rust easily, rust back need polish rust cleaning to case roof beam mould again, adopt artificial mode to carry out the surface of case roof beam template in the prior art and polish, the in-process noise is bigger, and dust and rust are more than big, harm to the workman is bigger, and manual polishing is more time-consuming, work efficiency is also lower.
The invention comprises the following steps:
in view of the foregoing, it is desirable to provide an automatic box girder formwork surface grinding apparatus.
The utility model provides an automatic equipment of polishing in case roof beam template surface, includes from walking device, support body, left steel wire self-cleaning device and right steel wire self-cleaning device, and from walking the bottom of device dress at the support body, left steel wire self-cleaning device is furnished with in the left side of support body, left steel wire self-cleaning device is last to be furnished with left steel wire brush and leading wheel, right steel wire self-cleaning device is furnished with the right side at the support body, right steel wire self-cleaning device is last to be furnished with right steel wire brush and leading wheel.
Preferably, the self-walking device comprises a base, walking wheels, an axle, a walking control motor, a variable frequency controller, a chain wheel and a chain, wherein the base is fixedly assembled at the bottom of the frame body, the axle is assembled at the bottom of the base, the walking wheels are assembled at two ends of the axle, the chain wheel is assembled on the axle, the chain wheel is assembled with an output shaft of the walking control motor through the chain, and the variable frequency controller is assembled on the walking control motor.
Preferably, the bottom of the front end of the base is fitted with a universal wheel.
Preferably, the frame body comprises a left frame, a right frame, a middle frame, a left first connecting arm, a left second connecting arm, a first square tube, a second square tube, a right first connecting arm, a right second connecting arm, a fixing seat, a left first polish rod, a left second polish rod, a right first polish rod and a right second polish rod, the lower end of the left frame is hinged on the left side of the base, the lower end of the right frame is hinged on the right side of the base, the lower end of the middle frame is fixedly assembled on the middle position of the base, one end of the left first connecting arm is fixedly connected with the front side of the upper end of the left frame, the other end of the left first connecting arm is sleeved on the left side of the first square tube, one end of the left second connecting arm is fixedly connected with the rear side of the upper end of the left frame, the other end of the left first connecting arm is fixedly connected with the front side of the upper end of the right frame, the other end of the right first connecting arm is sleeved on the right side of the first square tube, the right end of the right second connecting arm is fixedly connected with the rear side of the upper end of the right frame, the other end of the right second connecting arm is sleeved on the right side of the second square tube, the front end and the rear end of the upper end of the left frame are respectively fixedly provided with fixing seats, the front end and the rear end of the lower end of the left first polished rod and the upper end of the left second polished rod are respectively provided with fixing seats at the front end and the rear end of the upper end of the left frame, the lower end of the left first polished rod and the upper end of the left second polished rod are respectively fixedly provided with fixing seats at the front end and the rear end of the lower end of the left frame, the upper end of the right first polished rod and the upper end of the right second polished rod are respectively provided with fixing seats at the front end and the rear end of the upper end of the right frame, the lower end of the right second polished rod are respectively provided with fixing seats at the front end and the rear end of the lower end of the right frame, the left steel wire automatic cleaning device is provided with the left first polished rod and the left second polished rod, the right steel wire automatic cleaning device is assembled on the right first polished rod and the right second polished rod.
Preferably, the left steel wire automatic cleaning device comprises a left cleaning base, a left steel wire brush and a left control motor, wherein the left control motor and the left steel wire brush are assembled on the left cleaning base, the left control motor is assembled with the left steel wire brush, the left cleaning base is assembled on a left first polished rod and a left second polished rod, and a guide wheel is assembled on the left cleaning base; the right steel wire automatic cleaning device comprises a right cleaning base, a right steel wire brush and a right control motor, wherein the right control motor and the right steel wire brush are assembled on the right cleaning base, the right control motor is assembled with the right steel wire brush, the right cleaning base is assembled on a right first polished rod and a right second polished rod, and a guide wheel is assembled on the right cleaning base.
Preferably, the left steel wire automatic cleaning device further comprises a left lead screw and a left hand wheel, one end of the left lead screw is fixed on the left cleaning base, the other end of the left lead screw is assembled with the left hand wheel, and the left hand wheel is fixedly assembled on the base; the right steel wire automatic cleaning device further comprises a right lead screw and a right hand shaking wheel, one end of the right lead screw is fixed on the right cleaning base, the other end of the right lead screw is assembled with the right hand shaking wheel, and the right hand shaking wheel is fixedly assembled on the base.
Preferably, the middle frame is provided with an up-down moving screw rod, the up-down moving screw rod is provided with an up-down moving control motor, a connecting column is fixedly arranged between the left cleaning base and the right cleaning base, and the middle position of the connecting column is fixedly connected with the up-down moving control motor.
Preferably, the frame body further comprises a left support screw, a left support screw support, a left support screw hand wheel, a right support screw support and a right support screw hand wheel, one end of the left support screw is fixed at the upper end of the left frame, the other end of the left support screw is assembled on the left support screw support, the left support screw support is fixed at the upper end of the middle frame, the left support screw hand wheel is assembled with the left support screw support and the left support screw, one end of the right support screw is fixedly assembled at the upper end of the right frame, the other end of the right support screw is assembled with the right support screw support, the right support screw support is fixed at the upper end of the middle frame, and the right support screw wheel is assembled with the right support screw and the right support screw support.
The invention can finish polishing work of the surface of a box girder template by only one person, an operator starts the self-walking device, the self-walking device walks in the box girder template, the steel wire automatic cleaning devices on the left side and the right side rotate at high speed under the drive of the motor, polishing and rust removing work is carried out on the side wall of the box girder template, and the guide wheels implement adjustment of the positions of the steel wire brushes attached to the side wall of the template, so that rust on the side wall of the template is completely removed. The invention replaces manual operation to remove rust on the side wall of the box girder template, thereby improving the labor efficiency.
Description of the drawings:
fig. 1 is a schematic structural view of an automatic polishing device for the surface of a box girder template.
Fig. 2 is a schematic structural view of another view of the automatic box girder formwork surface polishing apparatus.
In the figure: the self-walking device 10, the base 11, the walking wheel 12, the wheel axle 13, the walking control motor 14, the variable frequency controller 15, the chain wheel 16, the chain 17, the universal wheel 18, the frame body 20, the left frame 21, the right frame 22, the middle frame 23, the left first connecting arm 24, the left second connecting arm 25, the first square tube 26, the second square tube 27, the right first connecting arm 28, the right second connecting arm 29, the fixed seat 210, the left first polished rod 211, the left second polished rod 212, the right first polished rod 213, the right second polished rod 214, the left supporting screw 215, the left supporting screw support 216, the left supporting screw hand wheel 217, the right supporting screw 218, the right supporting screw support 219, the right supporting screw hand wheel 220, the left wire automatic cleaning device 30, the left wire brush 31, the left cleaning base 32, the left control motor 33, the left screw 34, the left hand wheel 35, the right wire automatic cleaning device 40, the right wire brush 41, the right cleaning base 42, the right control motor 43, the right connecting arm 44, the right wheel 45, the guide wheel a, the up-down moving control motor 50, the up-down moving control screw 51, and the connecting post 52.
The specific embodiment is as follows:
referring to fig. 1 and 2, the automatic polishing apparatus for the surface of a box girder formwork includes a self-walking device 10, a frame 20, a left wire automatic cleaning device 30 and a right wire automatic cleaning device 40, wherein the self-walking device 10 is assembled at the bottom of the frame 20, the left wire automatic cleaning device 30 is assembled at the left side of the frame 20, the left wire automatic cleaning device 30 is assembled with a left wire brush 31 and a guide wheel a, the right wire automatic cleaning device 40 is assembled at the right side of the frame 20, and the right wire automatic cleaning device 40 is assembled with a right wire brush 41 and a guide wheel a.
The self-walking device 10 comprises a base 11, walking wheels 12, an axle 13, a walking control motor 14, a variable frequency controller 15, a chain wheel 16 and a chain 17, wherein the base 11 is fixedly assembled at the bottom of a frame body 20, the axle 13 is assembled at the bottom of the base 11, the walking wheels 12 are assembled at two ends of the axle 13, the chain wheel 16 is assembled on the axle 13, the chain wheel 16 is assembled with an output shaft of the walking control motor 14 through the chain 17, and the variable frequency controller 15 is assembled on the walking control motor 14. The bottom of the front end of the base 11 is fitted with a universal wheel 18.
The frame body 20 comprises a left frame 21, a right frame 22, a middle frame 23, a left first connecting arm 24, a left second connecting arm 25, a first square tube 26, a second square tube 27, a right first connecting arm 28, a right second connecting arm 29, a fixed seat 210, a left first polished rod 211, a left second polished rod 212, a right first polished rod 213 and a right second polished rod 214, wherein the lower end of the left frame 21 is hinged on the left side of the base 11, the lower end of the right frame 22 is hinged on the right side of the base 11, the lower end of the middle frame 23 is fixedly assembled on the middle position of the base 11, one end of the left first connecting arm 24 is fixedly connected with the front side of the upper end of the left frame 21, the other end of the left first connecting arm 25 is sleeved on the left side of the first square tube 26, one end of the left second connecting arm 25 is fixedly connected with the rear side of the upper end of the left frame 21, the other end of the right first connecting arm 28 is sleeved on the left side of the second square tube 27, the right end of the right connecting arm is fixedly connected with the front side of the upper end of the right frame 22, the other end is sleeved on the right side of the first square pipe 26, the right end of the right second connecting arm 29 is fixedly connected with the rear side of the upper end of the right frame 22, the other end is sleeved on the right side of the second square pipe 27, the front and rear ends of the upper end of the left frame 21 are respectively fixedly provided with fixing seats 210, the front and rear ends of the lower end are respectively fixedly provided with fixing seats 210 of the front and rear ends of the upper end of the left frame 21, the lower end is respectively fixedly provided with fixing seats 210 of the front and rear ends of the lower end of the left frame 21, the front and rear ends of the upper end of the right frame 22 are respectively fixedly provided with fixing seats, the front and rear ends of the lower end are respectively provided with fixing seats 210 of the front and rear ends of the upper end of the right frame 22, the lower end is respectively provided with fixing seats 210 of the front and rear ends of the lower end of the right frame 22, the left wire automatic cleaning device 30 is fitted on the left first polished rod 211 and the left second polished rod 212, and the right wire automatic cleaning device 40 is fitted on the right first polished rod 213 and the right second polished rod 214.
The left steel wire automatic cleaning device 30 comprises a left cleaning base 32, a left steel wire brush 31 and a left control motor 33, wherein the left control motor 33 and the left steel wire brush 31 are assembled on the left cleaning base 32, the left control motor 33 is assembled with the left steel wire brush 31, the left cleaning base 32 is assembled on a left first polished rod 211 and a left second polished rod 212, and a guide wheel a is assembled on the left cleaning base 32; the right wire automatic cleaning device 40 comprises a right cleaning base 42, a right wire brush 41 and a right control motor 43, wherein the right control motor 43 and the right wire brush 41 are assembled on the right cleaning base 42, the right control motor 43 is assembled with the right wire brush 41, the right cleaning base is assembled on a right first polish rod and a right second polish rod, and a guide wheel a is assembled on the right cleaning base.
The left steel wire automatic cleaning device 30 further comprises a left lead screw 34 and a left hand wheel 35, one end of the left lead screw 34 is fixed on the left cleaning base 32, the other end of the left lead screw is assembled with the left hand wheel 35, and the left hand wheel 35 is fixedly assembled on the base 11; the right wire automatic cleaning device 40 further comprises a right lead screw 44 and a right hand shaking wheel 45, one end of the right lead screw 44 is fixed on the right cleaning base 42, the other end of the right lead screw is assembled with the right hand shaking wheel 45, and the right hand shaking wheel 45 is fixedly assembled on the base 11.
The middle frame 23 is provided with an up-down moving screw rod 50, the up-down moving screw rod 50 is provided with an up-down moving control motor 51, a connecting column 52 is fixedly arranged between the left cleaning base 32 and the right cleaning base 42, and the middle position of the connecting column 52 is fixedly connected with the up-down moving control motor 51.
The frame 20 further comprises a left support screw 215, a left support screw support 216, a left support screw hand-operated wheel 217, a right support screw 218, a right support screw support 219 and a right support screw hand-operated wheel 220, one end of the left support screw 215 is fixed at the upper end of the left frame 21, the other end is assembled on the left support screw support 216, the left support screw support 216 is fixed at the upper end of the middle frame 22, the left support screw hand-operated wheel 217 is assembled with the left support screw support 216 and the left support screw 215, one end of the right support screw 218 is fixedly assembled at the upper end of the right frame 23, the other end is assembled with the right support screw support 219, the right support screw support 219 is fixed at the upper end of the middle frame 22, and the right support screw hand-operated wheel 220 is assembled with the right support screw 218 and the right support screw support 219.
In the invention, the walking control motor 14, the variable frequency controller 15 and the up-down movement control motor are controlled by a remote controller to control the opening and closing.
The invention can finish polishing work of the surface of a box girder template by only one person, an operator starts the self-walking device, the self-walking device walks in the box girder template, the steel wire automatic cleaning devices on the left side and the right side rotate at high speed under the drive of the motor, polishing and rust removing work is carried out on the side wall of the box girder template, and the guide wheels implement adjustment of the positions of the steel wire brushes attached to the side wall of the template, so that rust on the side wall of the template is completely removed. The invention replaces manual operation to remove rust on the side wall of the box girder template, thereby improving the labor efficiency.
Claims (5)
1. Automatic equipment of polishing in case roof beam template surface, its characterized in that: the automatic box girder template surface polishing equipment comprises a self-walking device, a frame body, a left steel wire automatic cleaning device and a right steel wire automatic cleaning device, wherein the self-walking device is assembled at the bottom of the frame body, the left steel wire automatic cleaning device is assembled at the left side of the frame body, a left steel wire brush and a guide wheel are assembled on the left steel wire automatic cleaning device, the right steel wire automatic cleaning device is assembled at the right side of the frame body, and a right steel wire brush and a guide wheel are assembled on the right steel wire automatic cleaning device; the self-walking device comprises a base, walking wheels, wheel shafts, a walking control motor, a variable frequency controller, a chain wheel and a chain, wherein the base is fixedly arranged at the bottom of the frame body, the wheel shafts are arranged at the bottom of the base, the walking wheels are arranged at two ends of the wheel shafts, the chain wheel is arranged on the wheel shafts, the chain wheel is arranged with the output shaft of the walking control motor through the chain, and the variable frequency controller is arranged on the walking control motor; the bottom of the front end of the base is provided with a universal wheel;
the frame body comprises a left frame, a right frame, a middle frame, a left first connecting arm, a left second connecting arm, a first square tube, a second square tube, a right first connecting arm, a right second connecting arm, a fixed seat, a left first polish rod, a left second polish rod, a right first polish rod and a right second polish rod, wherein the lower end of the left frame is hinged on the left side of the base, the lower end of the right frame is hinged on the right side of the base, the lower end of the middle frame is fixedly assembled on the middle position of the base, one end of the left first connecting arm is fixedly connected with the front side of the upper end of the left frame, the other end of the left first connecting arm is sleeved on the left side of the first square tube, one end of the left second connecting arm is fixedly connected with the rear side of the upper end of the left frame, the other end of the right first connecting arm is fixedly connected with the front side of the upper end of the right frame, the other end of the right first connecting arm is sleeved on the right side of the first square tube, the right end of the right second connecting arm is fixedly connected with the rear side of the upper end of the right frame, the other end of the right second connecting arm is sleeved on the right side of the second square tube, the front end and the rear end of the upper end of the left frame are respectively fixedly provided with fixing seats, the front end and the rear end of the lower end are respectively fixedly provided with fixing seats of the front end and the rear end of the upper end of the left frame, the lower end is respectively fixedly provided with fixing seats of the front end and the rear end of the lower end of the left frame, the front end and the rear end of the lower end are respectively provided with fixing seats of the front end and the rear end of the upper end of the right frame, the lower end of the right first polish rod and the upper end of the right second polish rod are respectively provided with fixing seats of the front end and the rear end of the lower end of the right frame, the left steel wire automatic cleaning device is provided with the left first polish rod and the left second polish rod, the right steel wire automatic cleaning device is assembled on the right first polished rod and the right second polished rod.
2. The automatic box girder formwork surface polishing device as claimed in claim 1, wherein: the left steel wire automatic cleaning device comprises a left cleaning base, a left steel wire brush and a left control motor, wherein the left control motor and the left steel wire brush are assembled on the left cleaning base, the left control motor is assembled with the left steel wire brush, the left cleaning base is assembled on a left first polished rod and a left second polished rod, and a guide wheel is assembled on the left cleaning base; the right steel wire automatic cleaning device comprises a right cleaning base, a right steel wire brush and a right control motor, wherein the right control motor and the right steel wire brush are assembled on the right cleaning base, the right control motor is assembled with the right steel wire brush, the right cleaning base is assembled on a right first light rod and a right second light rod, and a guide wheel is assembled on the right cleaning base.
3. The automatic box girder formwork surface polishing apparatus as claimed in claim 2, wherein: the left steel wire automatic cleaning device further comprises a left lead screw and a left hand wheel, one end of the left lead screw is fixed on the left cleaning base, the other end of the left lead screw is assembled with the left hand wheel, and the left hand wheel is fixedly assembled on the base; the right steel wire automatic cleaning device further comprises a right lead screw and a right hand shaking wheel, one end of the right lead screw is fixed on the right cleaning base, the other end of the right lead screw is assembled with the right hand shaking wheel, and the right hand shaking wheel is fixedly assembled on the base.
4. The automatic box girder formwork surface polishing apparatus as claimed in claim 2, wherein: the middle frame is provided with an up-down moving screw rod, the up-down moving screw rod is provided with an up-down moving control motor, a connecting column is fixedly arranged between the left cleaning base and the right cleaning base, and the middle position of the connecting column is fixedly connected with the up-down moving control motor.
5. The automatic box girder formwork surface polishing device as claimed in claim 1, wherein: the support body still includes left support screw, left support screw support, left support screw hand wheel, right support screw support and right support screw hand wheel, the one end of left support screw is fixed in left frame upper end, the other end is joined in marriage and is adorned on left support screw support, left support screw support is fixed in the upper end of intermediate frame, and the hand wheel of left support screw is joined in marriage with left support screw support, left support screw is joined in marriage and is adorned, the one end fixed the joining in marriage in right frame upper end, the other end is joined in marriage with right support screw support and is adorned, right support screw support is fixed in intermediate frame's upper end, right support screw hand wheel and right support screw, right support screw support are joined in marriage and are adorned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710559812.3A CN107243815B (en) | 2017-07-11 | 2017-07-11 | Automatic equipment of polishing in case roof beam template surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710559812.3A CN107243815B (en) | 2017-07-11 | 2017-07-11 | Automatic equipment of polishing in case roof beam template surface |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107243815A CN107243815A (en) | 2017-10-13 |
| CN107243815B true CN107243815B (en) | 2023-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710559812.3A Active CN107243815B (en) | 2017-07-11 | 2017-07-11 | Automatic equipment of polishing in case roof beam template surface |
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| CN (1) | CN107243815B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110814955A (en) * | 2019-11-26 | 2020-02-21 | 嵊州月明模具科技有限公司 | Polishing machine convenient for polishing powder metallurgy die cavity |
| CN113664684B (en) * | 2021-09-06 | 2023-10-27 | 北京瑞欧威科技有限公司 | Internal mold cleaning machine |
| CN113894659A (en) * | 2021-10-11 | 2022-01-07 | 北京好运达智创科技有限公司 | Centre form clearance control system of polishing |
| CN117549177B (en) * | 2024-01-10 | 2024-03-26 | 中铁四局集团有限公司 | Automatic grinding device of rail mounted case roof beam template |
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| Publication number | Publication date |
|---|---|
| CN107243815A (en) | 2017-10-13 |
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