CN107237641B - Single shell lining intelligence sprayed construction method and device based on monitoring feedback technique - Google Patents

Single shell lining intelligence sprayed construction method and device based on monitoring feedback technique Download PDF

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Publication number
CN107237641B
CN107237641B CN201710664215.7A CN201710664215A CN107237641B CN 107237641 B CN107237641 B CN 107237641B CN 201710664215 A CN201710664215 A CN 201710664215A CN 107237641 B CN107237641 B CN 107237641B
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Prior art keywords
lining
monitoring feedback
parameter
sprayed construction
lining cutting
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CN107237641A (en
Inventor
白银
汤雷
蔡跃波
陈波
郭西宁
宁逢伟
刘文宁
周美娜
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Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
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Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Civil Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

A kind of single shell lining intelligence sprayed construction method and apparatus based on monitoring feedback technique: device includes control system, monitoring feedback system, spraying system, feeding system, drive system.Monitoring feedback system can monitor the position for measuring entire sprayed construction device, the relative position between real time monitoring measurement spray site and tunnel axis, preset lining cutting surface in real time.By preset lining cutting internal diameter parameter, blasting materials parameter input control system, the system can automatic running by point three layers of sprayed construction form complete lining cutting.Intelligent sprayed construction can be achieved in the present invention, and construction precision is high, high-efficient.

Description

Single shell lining intelligence sprayed construction method and device based on monitoring feedback technique
Technical field
The present invention relates to a kind of construction method and devices, are a kind of single layer lining based on monitoring feedback technique in more detail Intelligent sprayed construction method and apparatus is built, the hydraulic tunnel lining construction method and apparatus field in hydraulic and hydroelectric engineering is belonged to.
Background technique
In order to guarantee that hydraulic tunnel is safely and effectively run, it usually needs carry out lining cutting to tunnel.Hydraulic tunnel lining cutting is general For composite lining, i.e., liner structure is formed by just serving as a contrast and serving as a contrast combination again.Just lining is mainly used for closing country rock and offer initial stage branch Shield generally uses suspended net shotcrete concrete;Multiple lining is used to form final supporting and standardization water passage, meets wanting for water It asks, generally uses form concrete, need the processes such as formwork erection, casting concrete, demoulding and rockfill grouting.It just serves as a contrast and serves as a contrast it again Between one layer of splash guard be generally set, Transfer of Shear, bearing mechanism are not similar to " composite beam " to interlayer.Composite lining process It is complicated, long in time limit, difficulty of construction is larger.
Single shell lining is made of single-layer or multi-layer concrete, and each interlayer is capable of the support system of abundant Transfer of Shear, Maximum difference with combined type lining cutting is interlayer water plate in the air, by the radial anti-slipping property on circumferential direction of interlayer, so that respectively Concrete layer forms common carrying system.Its bearing mechanism be similar to " combination beam ", than equal thickness composite lining generate Stress is small, can appropriate thickness thinning, reduce excavated volume, investment reduction.
The first layer of single shell lining generally uses gunite concrete, and succeeding layer uses form concrete.With composite lining Compare, although single shell lining has subtracted the construction of splash guard, but due to form concrete there is still a need for formwork erection, casting concrete, The processes such as demoulding, long construction period, difficulty of construction is big.Although gunite concrete construction is fast, mechanization degree is high, due to injection Construction precision is unable to satisfy the requirement of hydraulic tunnel lining section standardization and lining cutting surface smoothness, roughness, is generally not used for The construction of succeeding layer.
Summary of the invention
In view of the above technical problems, the present invention proposes a kind of intelligent sprayed construction method of tunnel lining, solves injection The technical issues of standardization of concrete lining section and lining cutting surface smoothness, roughness, it can be used for one-off construction tunnel single layer Lining cutting, it can also be used to apply the multiple lining of composite lining.Construction effect meets the standardization of hydraulic tunnel lining section and lining cutting table The requirement of surface evenness, roughness.
In order to achieve the above technical purposes, the present invention uses following specific technical solution:
A kind of single shell lining intelligence sprayed construction method based on monitoring feedback technique, is based on sprayed construction device, divides three Layer completes the sprayed construction of lining cutting;
Step S1, inertial coordinate device is set, inputs the tunnel inner surface parameter after the completion of lining cutting in the controls With blasting materials parameter;
Step S2, monitoring feedback system starting, obtains following two real-time parameter:
The first, the real time position of entire sprayed construction device obtains spraying system through inertial coordinate device offset correction Relative position parameter;
The second, the distance of country rock or lining cutting surface away from spraying system spray head and its relative position in inertial coordinate device Parameter;
Step S3, monitoring feedback system by above-mentioned two parameter feedback of acquisition to control system, control system pass through by Default lining cutting superficial objects point position coordinates and two real-time parameters for monitoring feedback system feedback acquisition are compared, and obtain spray Penetrate implementation parameter;
Step S4, obtained injection implementation parameter is transmitted to spraying system by control system, and spraying system is according to order reality Apply gunite concrete operation;
Step S5, monitoring feedback system collects injection in real time and applies surface coordinate, and it is sat with default lining cutting surface Mark is compared, if the two range difference, within the scope of 100mm ~ 200mm, control system issues the driving advanced to driving device Instruction;
Step S6, after entire sprayed construction device enters new position, circulation executes step S1~step S5, until injection is mixed 10m~100m is completed in solidifying soil operation;
Step S7, after waiting 2 hours~48 hours, implement mortar spraying operation, step will be sprayed with step S1~step S5 It penetrates material and is changed to mortar;
Step S8, after waiting 2 hours~48 hours, implement polymeric spray operation, step, will with step S1~step S5 Blasting materials are changed to polymer.
The tunnel inner surface parameter is the location parameter of inner surface of tunnel, such as circular tunnel can be tunnel radius.
The blasting materials parameter includes: the maximum particle diameter of blasting materials, the thickness of a spray-up, setting time and maximum Allow jet velocity.
The feedback frequency of the monitoring feedback system is 1/10s.
It includes: injecting time, spray angle, jet velocity and nozzle position that parameter is implemented in the injection.
The sprayed construction of described point of three layers of completion lining cutting, first layer is gunite concrete, and lining cutting surface is flat after injection is implemented Whole degree reaches 3m guiding ruler deviation 100mm~200mm;
The second layer is spray furnace, and lining cutting surface smoothness reaches 3m guiding ruler deviation 3mm~5mm after injection is implemented;
Third layer is injection high molecular polymer, and lining cutting surface smoothness reaches 3m guiding ruler deviation < 3mm after injection is implemented.
A kind of single shell lining intelligence sprayed construction device based on monitoring feedback technique, comprising:
Control system, monitoring feedback system, spraying system, feeding system, drive system, wherein the control system Including input unit, acquisition device, computing device and output device;
The input unit is for inputting preset lining cutting internal diameter parameter and blasting materials parameter;
The acquisition device is used to record the country rock that monitoring feedback system is picked up in real time or lining cutting surface three dimension coordinate, injection System position and entire sprayed construction setting position;
The computing device is used to calculate the country rock that acquisition device records or lining cutting surface three dimension coordinate and presets Lining cutting in difference between section corresponding points, and calculate the position coordinates of the lower moved further of spraying system, jet velocity, spray Penetrate the position coordinates of time and the lower moved further of drive system;
The output device is used to calculate computing device resulting parameter and is converted to electric signal and inputs to injection system System, feeding system and drive system;
The monitoring feedback system includes positioning device, inertial coordinate device and laser ranging system, wherein the positioning Device determines its error with active line, when error is more than to permit for monitoring the position for measuring entire sprayed construction device in real time When being worth perhaps, error is fed back into control system, device-output device is computed by control system and exports adjustment instruction to driving System is located on active line, and meet the requirement of control errors with adjusting the position of entire sprayed construction device;
The inertial coordinate device is for Real-time Feedback spraying system, the target country rock point or lining cutting surface point that currently spray With the relative position of canal axes;
The laser ranging system is fixed on spraying system, for monitoring measurement injection target point and tunnel axis in real time Relative positional relationship between line, preset lining section inner surface corresponding points.
The spraying system includes concrete sprayer, sand-slurry jetting machine and polymeric spray machine three parts.
The utility model has the advantages that
The present invention and prior art project, have the advantage that
1, intelligent sprayed construction is realized.The movement of sprayed construction device of the present invention, the jet velocity adjustment of spraying system, Target spray site and design section lining cutting on the mobile equal country rock measured in real time all in accordance with monitoring feedback system of nozzle position Difference adjust automatically between the coordinate of surface corresponding points.
2, construction precision is high.The present invention first pneumatically placed concrete, again sandblasting slurry, finally spray polymer by way of, realize thick The optimum organization that spray, thin spray, essence are sprayed, improves the control precision of injection lining cutting surface smoothness.
3, high-efficient.The present invention realizes the intelligentized control method of sprayed construction using monitoring feedback technique, reduces sprayed construction Operator's quantity improves sprayed construction efficiency.
Detailed description of the invention
Fig. 1 is hydraulic tunnel lining construction methodological function block diagram of the present invention.
Fig. 2 is laser locating apparatus schematic diagram of the present invention.
Wherein, 1 is laser ranging system;2 be the spray head of spraying system;3 be default lining cutting surface;4 be real-time lining cutting table Face.
Specific embodiment
Embodiment is provided with reference to the accompanying drawing and the present invention is specifically described.It is necessarily pointed out that below Embodiment is served only for that the invention will be further described, should not be understood as limiting the scope of the invention, the field it is special Some nonessential modifications and adaptations that industry technical staff makes according to the content of aforementioned present invention, still fall within protection of the invention Range.
A kind of hydraulic tunnel lining construction device of the present invention is driven into tunnel axis position to be onstructed, is set Inertial coordinate device.
As shown in Figure 1, the first step, inputs the inner surface parameter and blasting materials ginseng after the completion of lining cutting in the controls Number, such as circular tunnel radius 8m, blasting materials are concrete, maximum particle diameter 15mm, a jetting thickness 200mm, when condensation Between 2min, maximum allowable jet velocity 4m3/h;
Second step, monitoring feedback system starting, positioning device obtains the real time position of whole equipment, through inertial coordinate device Offset correction obtains the relative position of spraying system;Laser ranging system obtains country rock or lining cutting surface away from spraying system spray head Distance and its relative position in inertial coordinate device;The feedback frequency for monitoring feedback system is 1/10s.
The above-mentioned parameter of acquisition is fed back to the acquisition device of control system, filled with input by third step, monitoring feedback system Set the parameter of middle input together, into computing device, computing device by comparing default lining cutting superficial objects point position coordinates and The real-time parameter that input unit, acquisition device obtain show that injecting time, spray angle, jet velocity, nozzle position etc. spray Implement parameter;
4th step, the injection that computing device obtains implement parameter and are transmitted to spraying system, and spraying system is according to certain time Sequence implements gunite concrete operation;
5th step, the laser ranging system for monitoring feedback system collect the lining cutting surface after injection applies, are computed dress Calculating is set away from default lining cutting surface within the scope of 100mm~200mm, then control system is issued by output device to driving device The driving instruction of advance;
6th step, after whole device enters new position, circulation executes the first step~the 5th step, until gunite concrete operation Complete certain distance;
7th step waits after a certain period of time, implements mortar spraying operation, and the same first step of step~the 5th step will spray material Material is changed to mortar, and control precision is adjusted to 3mm~5mm;
8th step waits after a certain period of time, implements polymeric spray operation, and the same first step of step~the 5th step will spray Material is changed to polymer, and control precision is adjusted to < 3mm;
It is described based on monitoring feedback technique single shell lining sprayed construction device, including control system, monitoring feedback system, Spraying system, feeding system, drive system.By preset lining section parameter, blasting materials parameter input control system, The system can automatic running, complete lining cutting is formed by sprayed construction.
The control system includes input unit, acquisition device, computing device, output device.Input unit is for inputting Preset lining section parameter and blasting materials parameter;Acquisition device, which is used to record, monitors enclosing of picking up in real time of feedback system The three-dimensional coordinate of target point, spraying system position and entire sprayed construction setting position on rock or lining cutting surface;Computing device The three-dimensional coordinate and preset lining section of the target point on country rock or lining cutting surface for calculating acquisition device record Difference between corresponding points coordinate, and calculate the three-dimensional coordinate of the lower moved further of spraying system, jet velocity, injecting time with And the three-dimensional coordinate of the lower moved further of drive system;Output device is converted to telecommunications for computing device to be calculated resulting parameter Number and input to spraying system, feeding system and drive system.
The monitoring feedback system includes positioning device, inertial coordinate device, laser ranging system.It is characterized in that, institute The position for measuring entire sprayed construction device can be monitored in real time by stating positioning device, determine that (active line is injection with active line for it The operating position line of system can be preset with the positional relationship of canal axes.) error, when error be more than permissible value when, Error is fed back into control system, device-output device is computed by control system and exports adjustment instruction to drive system, with The position for adjusting entire sprayed construction device, is located on active line, and meets the requirement of control errors;The inertial coordinate Device, the relative position of Real-time Feedback spraying system, country rock or lining cutting surface and canal axes;The laser ranging system is fixed In on spraying system, the relative position between real time monitoring measurement spray site and tunnel axis, preset lining cutting surface is closed System.
The spraying system is divided into concrete sprayer, sand-slurry jetting machine, polymeric spray machine three parts, the spray of each section Firing rate degree, nozzle position, travel speed, switch etc. are automatically controlled by the instruction that control system output device issues.
The demand that the feeding system is implemented according to injection supplies concrete, mortar, polymer to concrete ejection respectively Machine, sand-slurry jetting machine, polymeric spray machine.
The instruction that the drive system can be issued according to control system draws entire sprayed construction device and realizes that position becomes Change, drive system can be run on the track of setting.

Claims (7)

1. a kind of single shell lining intelligence sprayed construction method based on monitoring feedback technique, which is characterized in that be based on sprayed construction Device, the sprayed construction of point three layers of completion lining cutting;
Step S1, inertial coordinate device is set, inputs tunnel inner surface parameter and spray after the completion of lining cutting in the controls Penetrate material parameter;
Step S2, monitoring feedback system starting, obtains following two real-time parameter:
The first, the real time position of entire sprayed construction device obtains the opposite of spraying system through inertial coordinate device offset correction Location parameter;
The second, the distance of country rock or lining cutting surface away from spraying system spray head and its relative position ginseng in inertial coordinate device Number;
Step S3, monitoring feedback system is by above-mentioned two parameter feedback of acquisition to control system, and control system will be by that will preset Two real-time parameters that lining cutting superficial objects point position coordinates and monitoring feedback system feedback obtain are compared, and show that injection is real Apply parameter;
Step S4, obtained injection implementation parameter is transmitted to spraying system by control system, and spraying system is implemented to spray according to order Penetrate concrete work;
Step S5, monitoring feedback system collects injection in real time and applies surface coordinate, and by its with default lining cutting surface coordinate into Row compares, if the two range difference, within the scope of 100mm ~ 200mm, control system issues the driving advanced to driving device and refers to It enables;
Step S6, after entire sprayed construction device enters new position, circulation executes step S1~step S5, until gunite concrete 10m~100m is completed in operation;
Step S7, after waiting 2 hours~48 hours, implement mortar spraying operation, step will spray material with step S1~step S5 Material is changed to mortar;
Step S8, after waiting 2 hours~48 hours, implement polymeric spray operation, step will be sprayed with step S1~step S5 Material is changed to polymer.
2. the single shell lining intelligence sprayed construction method according to claim 1 based on monitoring feedback technique, feature exist In, the blasting materials parameter include: the maximum particle diameter of blasting materials, the thickness of a spray-up, setting time and maximum allowable Jet velocity.
3. the single shell lining intelligence sprayed construction method according to claim 1 based on monitoring feedback technique, feature exist In the feedback frequency of the monitoring feedback system is 1/10s.
4. the single shell lining intelligence sprayed construction method according to claim 1 based on monitoring feedback technique, feature exist In it includes: injecting time, spray angle, jet velocity and nozzle position that parameter is implemented in the injection.
5. the single shell lining intelligence sprayed construction method according to claim 1 based on monitoring feedback technique, feature exist In the sprayed construction of described point of three layers of completion lining cutting, first layer is gunite concrete, and lining cutting surface smoothness reaches after injection is implemented To 3m guiding ruler deviation 100mm~200mm;
The second layer is spray furnace, and lining cutting surface smoothness reaches 3m guiding ruler deviation 3mm~5mm after injection is implemented;
Third layer is injection high molecular polymer, and lining cutting surface smoothness reaches 3m guiding ruler deviation < 3mm after injection is implemented.
6. a kind of single shell lining intelligence sprayed construction device based on monitoring feedback technique characterized by comprising
Control system, monitoring feedback system, spraying system, feeding system, drive system, wherein the control system includes Input unit, acquisition device, computing device and output device;
The input unit is for inputting preset lining cutting internal diameter parameter and blasting materials parameter;
The acquisition device is used to record the country rock or lining cutting surface three dimension coordinate, spraying system that monitoring feedback system is picked up in real time Position and entire sprayed construction setting position;
The computing device is used to calculate the country rock that acquisition device records or lining cutting surface three dimension coordinate and preset lining When building the difference between interior section corresponding points, and calculating the position coordinates of the lower moved further of spraying system, jet velocity, injection Between and the lower moved further of drive system position coordinates;
The output device is used to calculate computing device resulting parameter and is converted to electric signal and inputs to spraying system, supply Material system and drive system;
The monitoring feedback system includes positioning device, inertial coordinate device and laser ranging system, wherein the positioning device For monitoring the position for measuring entire sprayed construction device in real time, its error with active line is determined, when error is more than permissible value When, error is fed back into control system, device-output device is computed by control system and exports adjustment instruction to driving system System, to adjust the position of entire sprayed construction device, is located on active line, and meet the requirement of control errors;
The inertial coordinate device is for Real-time Feedback spraying system, the target country rock point currently sprayed or lining cutting surface point and tunnel The relative position of hole axis;
The laser ranging system is fixed on spraying system, for monitoring measurement injection target point and tunnel axis, pre- in real time The relative positional relationship between lining section inner surface corresponding points first set.
7. the single shell lining intelligence sprayed construction device according to claim 6 based on monitoring feedback technique, feature exist In the spraying system include concrete sprayer, sand-slurry jetting machine and polymeric spray machine three parts.
CN201710664215.7A 2017-08-07 2017-08-07 Single shell lining intelligence sprayed construction method and device based on monitoring feedback technique Active CN107237641B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107939418A (en) * 2017-11-24 2018-04-20 中铁十局集团第四工程有限公司 A kind of gunite concrete automated construction device and its construction method
CN110836120B (en) * 2019-11-07 2020-11-06 山东大学 Tunnel lining structure suitable for self-monitoring and adjusting of crossing active fault and construction method
CN111520163B (en) * 2020-04-30 2021-11-05 中铁工程装备集团有限公司 Mixed spraying method of intelligent mixed spraying robot

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CN201826508U (en) * 2010-11-01 2011-05-11 河海大学 Uneven-wall cement-based material equivalent-thickness spraying device
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