Isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket and preparation method thereof
Technical field
The present invention relates to transformer seal, in particular it relates to a kind of isoprene rubber/butadiene-styrene rubber composite transformer sealing
Pad and preparation method thereof.
Background technology
Sealing gasket, is a strength member of oil-filled transformer, plays sealing, prevent the effect of transformer oil leak.It is existing
Some rubber gaskets cause Leakage in Transformer oil, have had a strong impact on transformation because its mechanical property is unstable or easy aging
The service life of device, huge economic loss is caused to power system and user.
The content of the invention
It is an object of the invention to provide a kind of isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket and preparation method thereof,
The isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket has excellent mechanical property and ageing resistace, and the preparation
Advantage that method has process simple and raw material is easy to get.
To achieve these goals, the invention provides a kind of isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket
Preparation method, including:
1)Chitosan is sequentially passed through into acid soak, then in turn through alkyl benzene sulphonate sodium solution and alkyl naphthalene sulfonic acid sodium solution
Soaked to obtain modification of chitosan;
2)At 145-175 DEG C, isoprene rubber, butadiene-styrene rubber, carbon black, sulphur and modification of chitosan are carried out first vulcanization to make
Obtain the first mixture;
3)At 175-185 DEG C, the first mixture, oxide nano rare earth, polyester fiber, vulcanizing agent are carried out at post-cure
Transformer sealing gasket is made in reason.
Present invention also offers a kind of isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket, the isoprene rubber/butylbenzene rubber
Glue composite transformer sealing gasket is prepared by above-mentioned preparation method.
In the above-mentioned technical solutions, the present invention first by carrying out acid solution, sodium alkyl benzene sulfonate and alkane successively to chitosan
Base sodium naphthalene sulfonate is modified and then obtains modification of chitosan, then passes through isoprene rubber, butadiene-styrene rubber, carbon black, sulphur and modified shell
Glycan carries out first vulcanization so that the first mixture is made, then by the first mixture, oxide nano rare earth, polyester fiber,
Vulcanizing agent carries out post-cure processing and transformer sealing gasket is made.The transformer sealing gasket has excellent mechanical property and anti-ageing
Change performance, and the preparation method has process simple and raw material is easy to get advantage.
Other features and advantages of the present invention will be described in detail in subsequent embodiment part.
Embodiment
The embodiment to the present invention is described in detail below.It should be appreciated that described herein specific
Embodiment is merely to illustrate and explain the present invention, and is not intended to limit the invention.
The invention provides a kind of preparation method of isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket, including:
1)Chitosan is sequentially passed through into acid soak, then in turn through alkyl benzene sulphonate sodium solution and alkyl naphthalene sulfonic acid sodium solution
Soaked to obtain modification of chitosan;
2)At 145-175 DEG C, isoprene rubber, butadiene-styrene rubber, carbon black, sulphur and modification of chitosan are carried out first vulcanization to make
Obtain the first mixture;
3)At 175-185 DEG C, the first mixture, oxide nano rare earth, polyester fiber, vulcanizing agent are carried out at post-cure
Transformer sealing gasket is made in reason.
In the step 1 of the present invention)In, the consumption and concentration of each material can be selected in wide scope, but in order to
Make obtained transformer sealing gasket that there is more excellent mechanical property and ageing resistace, it is preferable that in step 1)In, relative to
The chitosan of 100 parts by weight, the consumption of acid solution, alkyl benzene sulphonate sodium solution and alkyl naphthalene sulfonic acid sodium solution is each independently
200-300 parts by weight;Also, the pH of acid solution is 5-6, and the concentration of alkyl benzene sulphonate sodium solution and alkyl naphthalene sulfonic acid sodium solution is each
It independently is 20-30 weight %.
In the step 1 of the present invention)In, the specific species of sodium alkyl benzene sulfonate and Negel can be in wide model
Interior selection is enclosed, but in order that obtained transformer sealing gasket has more excellent mechanical property and ageing resistace, it is preferable that
Sodium alkyl benzene sulfonate is cetyl benzenesulfonic acid sodium, neopelex or octadecyl benzene in alkyl benzene sulphonate sodium solution
Sodium sulfonate;Negel in alkyl naphthalene sulfonic acid sodium solution is cetyl sodium naphthalene sulfonate, dodecyl sodium naphthalene sulfonate or
Octadecyl sodium naphthalene sulfonate.
In the step 1 of the present invention)In, the actual conditions of immersion can be selected in wide scope, but in order that be made
Transformer sealing gasket have more excellent mechanical property and ageing resistace, it is preferable that in step 1)In, the immersion often walked is expired
It is enough lower condition:Soaking temperature is 25-30 DEG C, and soak time is 8-10h.
In the step 2 of the present invention)In, the consumption of each material can be selected in wide scope, but in order that obtained
Transformer sealing gasket has more excellent mechanical property and ageing resistace, it is preferable that in step 2)In, isoprene rubber, butylbenzene
Rubber, carbon black, the weight ratio of sulphur and modification of chitosan are 100:45-60:10-17:5-8:40-48.
In the step 2 of the present invention)In, the time vulcanized for the first time can select in wide scope, but in order that be made
Transformer sealing gasket have more excellent mechanical property and ageing resistace, it is preferable that in step 2)In, vulcanize for the first time when
Between be 8-10h.
In the step 2 of the present invention)In, the molecular weight of isoprene rubber and butadiene-styrene rubber can be selected in wide scope,
But in order that obtained transformer sealing gasket has more excellent mechanical property and ageing resistace, it is preferable that in step 2)
In, the weight average molecular weight of isoprene rubber is 30,000-5 ten thousand, and the weight average molecular weight of butadiene-styrene rubber is 40,000-7 ten thousand.
In the step 3 of the present invention)In, the consumption of each material can be selected in wide scope, but in order that obtained
Transformer sealing gasket has more excellent mechanical property and ageing resistace, it is preferable that in step 3)In, the first mixture, receive
Rice rare earth oxide, polyester fiber, the amount ratio of vulcanizing agent are 100:2-2.8:7-10:1.5-4.
In the step 3 of the present invention)In, the time of post-cure can select in wide scope, but in order that be made
Transformer sealing gasket have more excellent mechanical property and ageing resistace, it is preferable that in step 3)In, post-cure when
Between be 3-5h.
In the step 3 of the present invention)In, the specific species of oxide nano rare earth can be selected in wide scope, still
In order that obtained transformer sealing gasket has more excellent mechanical property and ageing resistace, it is preferable that in step 3)In, receive
Rice rare earth oxide is selected from least one of nano lanthanum oxide, nano oxidized praseodymium, nano oxidized gadolinium and nano oxidized dysprosium.
In the step 3 of the present invention)In, the particle diameter of oxide nano rare earth can be selected in wide scope, but in order to
Make obtained transformer sealing gasket that there is more excellent mechanical property and ageing resistace, it is preferable that oxide nano rare earth
Average grain diameter is 8-15nm.
In the step 3 of the present invention)In, the specific species of vulcanizing agent can be selected in wide scope, but in order that system
The transformer sealing gasket obtained has more excellent mechanical property and ageing resistace, it is preferable that vulcanizing agent is selected from tetraethyl
At least one of base thiuram, tetramethylthiuram disulfide and tetrabenzyl thiuram-disulfide.
Present invention also offers a kind of isoprene rubber/butadiene-styrene rubber composite transformer sealing gasket, the isoprene rubber/butylbenzene rubber
Glue composite transformer sealing gasket is prepared by above-mentioned preparation method.
The present invention will be described in detail by way of examples below.
Embodiment 1
1)At 28 DEG C, the chitosan of 100 parts by weight is sequentially passed through to the hydrochloric acid of 250 parts by weight(PH is 5.5)9h is soaked, then
Sequentially pass through the alkyl benzene sulphonate sodium solution of 250 parts by weight(Concentration is 25 weight %, cetyl benzenesulfonic acid sodium solution)With 250
The alkyl naphthalene sulfonic acid sodium solution of parts by weight(Concentration is 25 weight %, cetyl sodium naphthalene sulfonate solution)Immersion 9h is carried out to obtain
Modification of chitosan;
2)At 165 DEG C, by isoprene rubber(Weight average molecular weight is 30,000-5 ten thousand), butadiene-styrene rubber(Weight average molecular weight is 40,000-7
Ten thousand), carbon black, sulphur and modification of chitosan be according to 100:50:15:7:45 weight are mixed than carrying out first vulcanization 9h with being made first
Thing;
3)At 180 DEG C, by the first mixture, oxide nano rare earth(Nano lanthanum oxide, average grain diameter is 10nm), terylene it is fine
Dimension, vulcanizing agent are according to 100:2.4:8:Transformer sealing gasket A1 is made than carrying out post-cure 4h processing in 3 weight.
Embodiment 2
1)At 25 DEG C, the chitosan of 100 parts by weight is sequentially passed through to the hydrochloric acid of 200 parts by weight(PH is 5)Soak 8h, Ran Houyi
The secondary alkyl benzene sulphonate sodium solution Jing Guo 200 parts by weight(Concentration is 20 weight %, neopelex solution)With 200 weights
Measure the alkyl naphthalene sulfonic acid sodium solution of part(Concentration is 20 weight %, dodecyl sodium naphthalene sulfonate solution)Immersion 8h is carried out to be changed
Property chitosan;
2)At 145 DEG C, by isoprene rubber(Weight average molecular weight is 30,000-5 ten thousand), butadiene-styrene rubber(Weight average molecular weight is 40,000-7
Ten thousand), carbon black, sulphur and modification of chitosan be according to 100:45:10:5:40 weight are mixed than carrying out first vulcanization 8h with being made first
Thing;
3)At 175-185 DEG C, by the first mixture, oxide nano rare earth(Nano oxidized praseodymium, average grain diameter is 8nm), wash
Synthetic fibre fiber, vulcanizing agent are according to 100:2:7:Transformer sealing gasket A2 is made than carrying out post-cure 3h processing in 1.5 weight.
Embodiment 3
1)At 30 DEG C, the chitosan of 100 parts by weight is sequentially passed through to the hydrochloric acid of 300 parts by weight(PH is 6)10h is soaked, then
Sequentially pass through the alkyl benzene sulphonate sodium solution of 300 parts by weight(Concentration is 30 weight %, octadecyl benzenesulfonic acid sodium solution)And 200-
The alkyl naphthalene sulfonic acid sodium solution of 300 parts by weight(Concentration is 30 weight %, octadecyl sodium naphthalene sulfonate solution)Carry out immersion 10h with
Obtain modification of chitosan;
2)At 175 DEG C, by isoprene rubber(Weight average molecular weight is 30,000-5 ten thousand), butadiene-styrene rubber(Weight average molecular weight is 40,000-7
Ten thousand), carbon black, sulphur and modification of chitosan be according to 100:60:17:8:48 weight are mixed than carrying out first vulcanization 10h with being made first
Compound;
3)At 185 DEG C, by the first mixture, oxide nano rare earth(Nano oxidized dysprosium, average grain diameter is 8-15nm), terylene
Fiber, vulcanizing agent are according to 100:2.8:10:Transformer sealing gasket A3 is made than carrying out post-cure 5h processing in 4 weight.
Comparative example 1
Method according to embodiment 1 carries out that transformer sealing gasket B1 is made, unlike, step 1)In be not used acid soak.
Comparative example 2
Method according to embodiment 1 carries out that transformer sealing gasket B2 is made, unlike, step 1)In be not used alkyl benzene sulphonate
Sodium solution.
Comparative example 3
Method according to embodiment 1 carries out that transformer sealing gasket B3 is made, unlike, step 1)In be not used alkyl naphthalene sulfonic acid
Sodium solution.
Comparative example 4
Method according to embodiment 1 carries out that transformer sealing gasket B4 is made, unlike, step 1)In acid solution and alkyl is not used
Benzene sulfonic acid sodium salt solution.
Comparative example 5
Method according to embodiment 1 carries out that transformer sealing gasket B5 is made, unlike, step 1)In acid solution and alkyl is not used
Naphthoic acid sodium solution.
Detect example 1
Detect the tensile strength and ageing resistace of above-mentioned transformer sealing gasket(Soak 25# transformer oil compression/%, tolerance
25# transformer oil compression performances, the testing conditions of leaching 25# transformer oil compressions are compression 25%, 125 DEG C and 168h, tolerance
The testing conditions of 25# transformer oil compression performances are 125 DEG C and 168h), specific testing result is shown in Table 1.
Table 1
By above-described embodiment, comparative example and detection example, the transformer sealing gasket that the present invention is provided has excellent stretching
Intensity and ageing resistace.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment
Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this
A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance
In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can
The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally
The thought of invention, it should equally be considered as content disclosed in this invention.