CN107235330A - A kind of sensor-based many feed bin material discharge device systems - Google Patents
A kind of sensor-based many feed bin material discharge device systems Download PDFInfo
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- CN107235330A CN107235330A CN201710605047.4A CN201710605047A CN107235330A CN 107235330 A CN107235330 A CN 107235330A CN 201710605047 A CN201710605047 A CN 201710605047A CN 107235330 A CN107235330 A CN 107235330A
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- China
- Prior art keywords
- feed bin
- unit
- central processing
- processing controller
- sensor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/66—Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material
Abstract
The invention discloses the sensor-based many feed bin material discharge device systems of one kind.Including many feed bin tank cars, man-machine interaction unit, RCU, sensor monitoring unit and central processing controller；Compressed air source unit is connected with the tank body of many feed bin tank cars；Man-machine interaction unit, RCU, sensor monitoring unit are connected by data acquisition process and signal transmission module and central processing controller respectively；Central processing controller is connected with display unit, acousto-optic prewarning unit, source of the gas control unit, feed bin control unit respectively by Data Analysis Services and signal transmission module.The present invention on many feed bin tank cars by being provided with pressure sensor and compressed air source unit, the pressure value in tank body is detected in real time, source of the gas control unit controls compressed air source unit to provide air pressure for tank body, when pressure inside the tank is excessive or too small, acoustic-optic alarm sends alarm, and staff is worked by remote control device device for discharging system, without manually operated, use manpower and material resources sparingly, improve discharge rate.
Description
Technical field
The invention belongs to handling of goods and materials technical field, more particularly to a kind of sensor-based many feed bin material discharging dresses
Put system.
Background technology
Geldart-D particle bulk powder transport vehicle is shipment powder material such as cement, flyash, stone flour, flour and polyethylene
And other items special-purpose vehicle.Its cardinal principle is the compressed air that certain pressure is inputted in powder tank, passes through fluid bed in tank body
Special construction and certain airflow direction make powder loose and mixed with compressed air.Mixed powder is in compressed air
In suspension fluidized state, discharging opening valve is opened, powder gaseous mixture is just discharged out of tank, until the powder gaseous mixture in tank body
Untill emptying.Therefore, powder transport vehicle must possess good gas pressure and flow, enough discharge rates, feed level,
Fed distance and relatively low surplus material rate.
Powder bulk transport vehicle, which has, to economize on resources, environmental protection and many advantages, such as reduce labor intensity, common powder
Grain materials vehicle is all, by the use of air compressor machine as pneumatic supply, to provide endlessly compressed air to whole system, pass through gas stream
Cross the fluid effect produced during fluid bed and take powder grain material out of, be the machinery system that a kind of typical utilization hydrodynamics is operated
System, traditional discharging is completed by workman, and time-consuming, cumbersome, influences operating efficiency, therefore invention is a kind of sensor-based
Device for discharging system, realizes many feed bin dischargings, it is to avoid discharge rate caused by the misoperation of manual cleaning is low, the discharge time
Long the problem of.
The content of the invention
It is an object of the invention to provide the sensor-based many feed bin material discharge device systems of one kind, pass through invention base
In the device for discharging system of sensor, it is low to solve discharge rate caused by existing manual cleaning's misoperation, during discharging
Between it is long the problem of.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions：
The present invention is a kind of sensor-based many feed bin material discharge device systems, including many feed bin tank cars, man-machine friendship
Mutual unit, RCU, sensor monitoring unit and central processing controller；Source of the gas dress is connected with the tank body of many feed bin tank cars
Put；Man-machine interaction unit is connected by data acquisition process and signal transmission module with central processing controller；RCU leads to
Cross signal processing and analysis processing and wireless communication module is connected with central processing controller；Sensor monitoring unit passes through data sensor
And signal analysis and processing module is connected with central processing controller；Central processing controller is passed by Data Analysis Services and signal
Defeated module is connected with display unit；Central processing controller passes through signal analysis and processing and signal transmission module and acousto-optic early warning list
Member is connected；Central processing controller is connected by signal analysis and processing and control module with source of the gas control unit；Center processing control
Device processed is connected by signal analysis and processing and control module with feed bin control unit.
Further, man-machine interaction unit includes control keyboard, and man-machine interaction unit transmits the control signal collected
To central processing controller.
Further, sensor monitoring unit includes pressure sensor；Pressure information in sensor monitoring unit collection tank body
And transmit the pressure information collected to central processing controller, central processing controller is by the pressure signal received and in advance
If value compares, central processing controller transmits comparative result to feed bin control unit the order discharging for controlling feed bin, center
Processing controller transmits comparative result to feed bin control unit, and feed bin control unit controls the order discharging of feed bin.
Further, display unit includes display screen, and display unit shows the working condition of device for discharging system.
Further, acousto-optic prewarning unit couples with LED light and alarm driving respectively.
Further, source of the gas control unit is electrically connected with compressed air source unit, and compressed air source unit provides discharging air pressure for tank body.
Further, if control unit of many feed bin tank cars provided with several feed bins and feed bin respectively with door control valve and
Charge level measurer is connected；Door control valve controls the folding of door；The discharging information of Charge level measurer detection material simultaneously will detection
The information transmission arrived is to central processing controller.
The invention has the advantages that：
1st, the present invention is provided with many feed bin tank cars in pressure sensor and compressed air source unit, pressure sensor detection tank body
Pressure value and the pressure value detected is sent to central processing controller, central processing controller transmits a signal to source of the gas
Control unit, source of the gas control unit controls compressed air source unit to provide air pressure for tank body, makes material drawing off in order, when pressure inside the tank mistake
When big or too small, central processing controller starts acoustic-optic alarm and sends alarm, and staff is unloaded by remote control device
Expect the working condition of apparatus system, without manually operated, save the discharge time, use manpower and material resources sparingly, improve discharge rate.
2nd, the present invention is provided with the folding that feed bin control unit controls door, and many feed bin tank cars are detected by Charge level measurer
Discharging state, and show by the display screen of display unit the working condition of device for discharging system, staff is to discharging shape
The real-time control of state, is greatly lowered the labor intensity of staff, improves discharging efficiency.
Certainly, any product for implementing the present invention it is not absolutely required to while reaching all the above advantage.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, used required for being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability
For the those of ordinary skill of domain, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other attached
Figure.
Fig. 1 is a kind of structured flowchart of sensor-based many feed bin material discharge device systems of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is all other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Refer to shown in Fig. 1, the present invention is a kind of sensor-based many feed bin material discharge device systems, including expects more
Storehouse tank car, man-machine interaction unit, RCU, sensor monitoring unit and central processing controller；On the tank body of many feed bin tank cars
It is connected with compressed air source unit；Man-machine interaction unit passes through data acquisition process and signal transmission module and central processing controller phase
Connection；RCU is handled by signal processing and analysis and wireless communication module is connected with central processing controller；Sensor monitoring list
Member is connected by data sensor and signal analysis and processing module with central processing controller；Central processing controller passes through data point
Analysis processing and signal transmission module are connected with display unit；Central processing controller transmits mould by signal analysis and processing and signal
Block is connected with acousto-optic prewarning unit；Central processing controller passes through signal analysis and processing and control module and source of the gas control unit phase
Connection；Central processing controller is connected by signal analysis and processing and control module with feed bin control unit.
Wherein, man-machine interaction unit includes control keyboard, and man-machine interaction unit transmits the control signal collected into
Entreat processing controller.
Wherein, sensor monitoring unit includes pressure sensor；Sensor monitoring unit gathers the pressure information in tank body and will
The pressure information collected is transmitted to central processing controller, and central processing controller is by the pressure signal received and preset value
Compare, central processing controller transmits comparative result to feed bin control unit, and feed bin control unit controls the order of feed bin
Discharging, when sensor monitoring unit monitors that pressure inside the tank is more than or less than preset value, it is pre- that central processing controller starts acousto-optic
Alert unit sends alarm, and the air pressure in tank body is detected by pressure sensor, without artificial detection, realizes accurate discharging, just
In control, the error of staff is reduced, discharge rate is improved.
Wherein, display unit includes display screen, and display unit shows the working condition of device for discharging system, staff couple
Discharge process real-time monitoring.
Wherein, acousto-optic prewarning unit couples with LED light and alarm driving respectively, abnormal conditions occurs and sends in time
Alarm and reminding staff, it is to avoid discharging is abnormal.
Wherein, source of the gas control unit is electrically connected with compressed air source unit, and compressed air source unit provides discharging air pressure for tank body, it is ensured that discharging
Be normally carried out.
Wherein, control unit of many feed bin tank cars provided with ten feed bins and feed bin respectively with door control valve and material-level measure
Device is connected；The signal that door control valve is transmitted according to feed bin control unit controls the folding of door；Charge level measurer detects material
Discharging information and by the information transmission detected to central processing controller, discharging process is supervised, is easy to management, it is convenient fast
It is prompt.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
At least one implementation of the present invention is contained in reference to specific features, structure, material or the feature that the embodiment or example are described
In example or example.In this manual, identical embodiment or example are not necessarily referring to the schematic representation of above-mentioned term.
Moreover, specific features, structure, material or the feature of description can be closed in any one or more embodiments or example
Suitable mode is combined.
Present invention disclosed above preferred embodiment is only intended to help and illustrates the present invention.Preferred embodiment is not detailed
All details of narration, it is only described embodiment that the invention is not limited yet.Obviously, according to the content of this specification,
It can make many modifications and variations.This specification is chosen and specifically describes these embodiments, is to preferably explain the present invention
Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only
Limited by claims and its four corner and equivalent.
Claims (5)
1. a kind of sensor-based many feed bin material discharge device systems, it is characterised in that including many feed bin tank cars, man-machine friendship
Mutual unit, RCU, sensor monitoring unit and central processing controller；
Compressed air source unit is connected with the tank body of many feed bin tank cars；
The man-machine interaction unit is connected by data acquisition process and signal transmission module with central processing controller；
The RCU is handled by signal processing and analysis and wireless communication module is connected with central processing controller；
The sensor monitoring unit is connected by data sensor and signal analysis and processing module with central processing controller；
The central processing controller is connected by Data Analysis Services and signal transmission module with display unit；
The central processing controller is connected by signal analysis and processing and signal transmission module with acousto-optic prewarning unit；
The central processing controller is connected by signal analysis and processing and control module with source of the gas control unit；
The central processing controller is connected by signal analysis and processing and control module with feed bin control unit.
2. the sensor-based many feed bin material discharge device systems of one kind according to claim 1, it is characterised in that：
The man-machine interaction unit includes control keyboard, and the man-machine interaction unit transmits the control signal collected to center
Processing controller；
The sensor monitoring unit includes pressure sensor；The sensor monitoring unit gathers the pressure information in tank body and will adopted
The pressure information collected is transmitted to central processing controller, and the central processing controller is by the pressure signal received with presetting
Value compares, and the central processing controller transmits comparative result to feed bin control unit, the feed bin control unit control
The order discharging of feed bin.
3. the sensor-based many feed bin material discharge device systems of one kind according to claim 1, it is characterised in that：
The display unit includes display screen, and the display unit shows the working condition of device for discharging system；
The acousto-optic prewarning unit couples with LED light and alarm driving respectively.
4. the sensor-based many feed bin material discharge device systems of one kind according to claim 1, it is characterised in that institute
State source of the gas control unit to electrically connect with compressed air source unit, the compressed air source unit provides discharging air pressure for tank body.
5. the sensor-based many feed bin material discharge device systems of one kind according to claim 1, it is characterised in that：
Control unit of many feed bin tank cars provided with several feed bins and feed bin respectively with door control valve and Charge level measurer
It is connected；
The door control valve controls the folding of door；
The discharging information of Charge level measurer detection material and by the information transmission detected to central processing controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710605047.4A CN107235330A (en) | 2017-07-24 | 2017-07-24 | A kind of sensor-based many feed bin material discharge device systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710605047.4A CN107235330A (en) | 2017-07-24 | 2017-07-24 | A kind of sensor-based many feed bin material discharge device systems |
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| Publication Number | Publication Date |
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| CN107235330A true CN107235330A (en) | 2017-10-10 |
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| CN201710605047.4A Pending CN107235330A (en) | 2017-07-24 | 2017-07-24 | A kind of sensor-based many feed bin material discharge device systems |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112816130A (en) * | 2021-01-29 | 2021-05-18 | 三一汽车制造有限公司 | Monitoring method and device, electronic equipment and storage medium |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61211233A (en) * | 1985-03-18 | 1986-09-19 | Toyo Seimaiki Seisakusho:Kk | Storage/delivery device |
| CN102234027A (en) * | 2010-04-22 | 2011-11-09 | 中集车辆（集团）有限公司 | Intelligent unloading system, multi-silo tank container and multi-silo tank car |
| CN102530559A (en) * | 2012-02-29 | 2012-07-04 | 三一重工股份有限公司 | Multi-bin pneumatic conveying device and concrete stirring station with same |
| CN103523492A (en) * | 2013-10-23 | 2014-01-22 | 济钢集团有限公司 | Automatic control system and control method for unloading of raw material plant multi-stock-bin trolley |
-
2017
- 2017-07-24 CN CN201710605047.4A patent/CN107235330A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61211233A (en) * | 1985-03-18 | 1986-09-19 | Toyo Seimaiki Seisakusho:Kk | Storage/delivery device |
| CN102234027A (en) * | 2010-04-22 | 2011-11-09 | 中集车辆（集团）有限公司 | Intelligent unloading system, multi-silo tank container and multi-silo tank car |
| CN102530559A (en) * | 2012-02-29 | 2012-07-04 | 三一重工股份有限公司 | Multi-bin pneumatic conveying device and concrete stirring station with same |
| CN103523492A (en) * | 2013-10-23 | 2014-01-22 | 济钢集团有限公司 | Automatic control system and control method for unloading of raw material plant multi-stock-bin trolley |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112816130A (en) * | 2021-01-29 | 2021-05-18 | 三一汽车制造有限公司 | Monitoring method and device, electronic equipment and storage medium |
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Application publication date: 20171010 |
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