CN107234432A - A kind of radiator core assembling machine and its assembly method - Google Patents

A kind of radiator core assembling machine and its assembly method Download PDF

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Publication number
CN107234432A
CN107234432A CN201710535005.8A CN201710535005A CN107234432A CN 107234432 A CN107234432 A CN 107234432A CN 201710535005 A CN201710535005 A CN 201710535005A CN 107234432 A CN107234432 A CN 107234432A
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CN
China
Prior art keywords
plate
core body
cylinder
assembling machine
radiating tube
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710535005.8A
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Chinese (zh)
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CN107234432B (en
Inventor
熊楚斌
阮少军
张志伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Saiensi Science & Technology Co ltd
Hubei Xiushan Intelligent Technology Co ltd
Original Assignee
Hubei Xiushan Intelligent Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Hubei Xiushan Intelligent Polytron Technologies Inc filed Critical Hubei Xiushan Intelligent Polytron Technologies Inc
Priority to CN201710535005.8A priority Critical patent/CN107234432B/en
Publication of CN107234432A publication Critical patent/CN107234432A/en
Application granted granted Critical
Publication of CN107234432B publication Critical patent/CN107234432B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

The invention discloses a kind of radiator core assembling machine and its assembly method, it is related to automobile radiators mounting technology field, it includes frame and the backboard being arranged in frame, and the front of backboard is provided with top plate, cavern part for accommodating core body is offered in the middle part of bottom plate and biside plate, and backboard;It is provided with to slide on horizontal slide rail, horizontal slide rail in cavern part and is provided with the backing plate and some sliding block corresponding with core body, each sliding block is oppositely arranged on the both sides of backing plate;Positive and each sliding block of backing plate it is positive concordant, and difference in height between backing plate front and neck is equal to difference in height between heat-radiation belt and radiating tube.The present invention reduces the consumption tied up with iron wire, cost of labor and material cost can be reduced for company.

Description

A kind of radiator core assembling machine and its assembly method
Technical field
It is specifically a kind of radiator core assembling machine and its dress the present invention relates to automobile radiators mounting technology field Method of completing the square.
Background technology
Due to the rapid importing of pure electric coach, the producer of production radiator is all simply by commercial car radiator at present Knowhow.For the individual demand of coach heat radiator, the improvement of associated production technique does not have at all simply in the stage of fumbling Related national standard or professional standard.From the point of view of the experience of my this biennial production integral new-energy passenger radiator of company, car Requirement to radiator, either in terms of heat dispersion, or in terms of product reliability, will be significantly larger than commercial car pair The requirement of radiator.Traditional production equipment, and production technology can not meet requirement of the integral new-energy passenger to radiator.
The radiator core assembling machine that company uses now, there is also it is same the problem of, assembly process is complicated, time-consuming, take Expect, and quality can not be guaranteed:
First, there is wavestrip out-of-flatness, fall in the radiator core body of the production technology assembling set according to present assembly machine Band, tie rod hole partially etc. quality problems.Topmost reason is exactly the work assembly machine such as to assemble, flatten, correcting not ensureing, only Can manually it arrange completely, range estimation control, product quality can not be stablized, and inefficiency.
Secondly, traditional assembly machine workflow is as follows:
Step S101. is sequenced heat-radiation belt, radiating tube, baffle plate by assembly machine by drawing;
Step S102. core bodys are clapped arrangement;
The core body assembled is tied up fixation by step S103. with iron wire;
Step S104. unclamps assembly machine cylinder and removes core body;
Step S105. strikes dress main leaf;
Step S106. removes the iron wire tied up for the first time;
Bis- core bodys of clapping of step S107., arrangement heat-radiation belt;
Step S108. corrects the position of baffle plate and core body;
Step S109. is tied up with iron wire by the core body of correction is secondary;
Calcining process is arrived in step S110. circulations.
Completing a core body according to above-mentioned operation operation needs 18 minutes, and efficiency is very low, and can have first institute The quality problems stated.
In addition, original assembly machine backboard is one piece of whole plate, assemble the baffle plate of the radiator core body come, heat-radiation belt and The relative position of radiating tube does not reach the position of drawing requirement.First, required according to product technology, baffle plate, radiating tube and dissipate Not in one plane, heat-radiation belt will exceed radiating tube 1mm distance in the torrid zone, and baffle plate will be with the relative position of heat-radiation belt at one On center line, it is equal apart from the relative position of radiator core body to meet the tie rod on baffle plate.But what practical set came out Core body does not often reach mark, and heat-radiation belt and radiating tube are almost in one plane close to the one side of backboard, it is necessary to remove core Fully rely on and manually clap after body, cannot guarantee that heat-radiation belt is higher by radiating tube 1mm distance at all by range estimation.Second, baffle plate Position and radiating tube and heat-radiation belt backboard one side substantially in one plane, directly result in the tie rod on baffle plate with dissipating The relative position of hot device core body is inconsistent, and serious one side is directly born against on core body, because radiator is in long-term vibration shape Worked under state, tie rod directly can tap radiating tube and cause leak.
The content of the invention
For defect present in prior art, it is an object of the invention to provide a kind of radiator core assembling machine and its Assembly method, reduces the consumption tied up with iron wire, can reduce cost of labor and material cost for company.
To achieve the above objectives, the present invention is adopted the technical scheme that:A kind of radiator core assembling machine, the core body bag Include and be provided with two baffle plates setting up and down and the heat-radiation belt and radiating tube that are arranged between two baffle plates, baffle plate for connection suspension The support of hook, the assembly machine includes frame and the backboard being arranged in frame, and the front of the backboard is provided with top plate, bottom The cavern part for accommodating core body is offered in the middle part of plate and biside plate, and backboard;The top plate is located at the top of cavern part, and It is provided with above top plate below the first cylinder, top plate and is provided with briquetting, the drive rod of the first cylinder passes through top plate and briquetting It is connected;The bottom plate is located at the lower section of cavern part, and jacking block is provided with above bottom plate;The biside plate is located at cavern part respectively Both sides, and be provided with the outside of side plate on the inside of the second cylinder, side plate and be provided with push pedal, the drive rod of the second cylinder passes through side Plate is connected with push pedal;The neck for fixing radiating tube is provided with the inside of the push pedal;Level is provided with the cavern part Slided on slide rail, horizontal slide rail and be provided with the backing plate and some sliding block corresponding with core body, each sliding block is relative to be set Put in the both sides of backing plate;Positive and each sliding block of the backing plate it is positive concordant, and backing plate front neck between height Degree difference is equal to the difference in height between heat-radiation belt and radiating tube.
On the basis of above-mentioned technical proposal, two leads are provided with the outside of the push pedal, the end of two leads is equal Through corresponding side plate;Two leads are located above and below the second cylinder respectively.
On the basis of above-mentioned technical proposal, the horizontal slide rail is provided with two, respectively positioned at the upper end of cavern part with End.
On the basis of above-mentioned technical proposal, the width of the horizontal slide rail is 12mm.
On the basis of above-mentioned technical proposal, the difference in height between the backing plate front and neck is 1mm.
The invention also discloses a kind of assembly method based on above-mentioned radiator core assembling machine, it is characterised in that including Following steps:Step S201. is sequenced heat-radiation belt, radiating tube, baffle plate by assembly machine by drawing;Step S202. core bodys Clap arrangement;Step S203. links up with the support for being directly hooked in two panels baffle plate, and core body is tied up into fixation;Step S204. unclamps dress With machine cylinder and remove core body;Step S205. strikes dress main leaf;Step S206. clap core body arrange wavestrip;Step S207. circulates To calcining process.
The beneficial effects of the present invention are:
1st, compared with the process before improvement, directly it is hooked in two panels barrier support with special stainless steel hook and replaces original use Iron wire is bundled, and eliminates 4 procedures (step S106~step S109), and reduces the consumption tied up with iron wire, Ke Yiwei Company reduces cost of labor and material cost.
2nd, the state of different product can be adapted to by adjusting the position of sliding block, avoids the projection at barrier support Part, after core body has been assembled, is pushed by the first cylinder, is compressed core body, is brought into close contact heat-radiation belt and radiating tube, it is ensured that soldering Tie rod is installed in rate, the gap then reserved again, then unclamps the first cylinder and the second cylinder, removes core body.Further, since backing plate It is positive positive concordant with each sliding block, and difference in height between backing plate front and neck be equal to heat-radiation belt and radiating tube it Between difference in height.It can ensure that heat-radiation belt is consistently higher than radiating tube, remove the core body that need not can clap after core body.
3rd, production capacity is improved:New assembly machine is eliminated after 3 processes, and the installation time of every core body is saved 5 minutes, is pressed The Production rate of present 140/day, 140*5=700 minutes, 700 minutes ÷, 13 minutes/platform=53.8, daily yield can be with Lifted to 193.8.Monthly annual capacity is calculated by 36960 liftings to 51163.2 by 22 working days.Improve the same of production capacity When, energy consumption does not increase.
4th, less manpower:Work is tied up using 1 core body can be saved after new assembly machine, average 4300 yuan of (wage+insurance)/ The moon × December=51600 yuan.
5th, external coordination design, manufacture change 300,000 yuan of fixture, be now changed to company oneself design and produce and only take (8 × 10,000/ Platform) 80,000 yuan, it is that company has saved 220,000 yuan.
Brief description of the drawings
Fig. 1 is the front view of radiator core assembling machine in the embodiment of the present invention;
Fig. 2 is the stereogram of radiator core assembling machine in the embodiment of the present invention;
Fig. 3 is the enlarged diagram of part A in Fig. 2.
Reference:
1- frames;
2- backboards;
3- horizontal slide rails;31- backing plates;32- sliding blocks;
4- top plates;The cylinders of 41- first;42- briquettings;
5- bottom plates;51- jacking blocks;
6- side plates;The cylinders of 61- second;62- push pedals;63- leads;64- necks;
7- core bodys;71- baffle plates;72- supports.
Embodiment
Embodiments of the invention are described below in detail, described embodiment example is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or the element with same or like function.
In the description of the invention, it is necessary to which explanation, for the noun of locality, if any term, " " center ", " is indulged at " laterally (X) " To (Y) ", " vertical (Z) ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", The indicating position such as " level ", " top ", " bottom ", " interior ", " outer ", " clockwise ", " counterclockwise " and position relationship is based on accompanying drawing institutes The orientation or position relationship shown, is for only for ease of the narration present invention and simplifies description, rather than indicate or imply signified dress Put or element there must be specific orientation, be constructed and operated with particular orientation, it is impossible to be interpreted as the specific guarantor of the limitation present invention Protect scope.
In addition, be only used for describing purpose if any term " first ", " second ", and it is not intended that indicating or implying relatively heavy The property wanted or the implicit quantity for indicating technical characteristic.Thus, defining " first ", " second " feature can express or implicit include One or more this feature, in the present description, " several ", " some " are meant that two or more, unless separately There is clearly specific limit.
With reference to the accompanying drawing of specification, it is further described by the embodiment to the present invention, sends out this Bright technical scheme and its advantage is clearer, clear and definite.It is exemplary, purport to describe embodiment below with reference to accompanying drawing The present invention is being explained, and is being not considered as limiting the invention.
Referring to shown in Fig. 1, Fig. 2 and Fig. 3, the embodiments of the invention provide a kind of radiator core assembling machine, core body 7 includes It is provided with two baffle plates 71 setting up and down and the heat-radiation belt and radiating tube being arranged between two baffle plates 71, baffle plate 71 for connecting The support 72 of hook is connect, assembly machine includes frame 1 and the backboard 2 being arranged in frame 1, and the front of backboard 2 is provided with top plate 4th, bottom plate 5 and biside plate 6, and the middle part of backboard 2 offers cavern part for accommodating core body 7;
Top plate 4 is located at the top of cavern part, and the top of top plate 4 is provided with the first cylinder 41, and the lower section of top plate 4 is provided with Briquetting 42, the drive rod of the first cylinder 41 is connected through top plate 4 with briquetting 42;
Bottom plate 5 is located at the lower section of cavern part, and the top of bottom plate 5 is provided with jacking block 51;
Biside plate 6 is located at the both sides of cavern part respectively, and the outside of side plate 6 is provided with the second cylinder 61, the inner side of side plate 6 Push pedal 62 is provided with, the drive rod of the second cylinder 61 is connected through side plate 6 with push pedal 62;The inner side of push pedal 62 is provided with for solid Determine the neck 64 of radiating tube;Specifically, the outside of push pedal 62 is provided with two leads 63, the ends of two leads 63 is both passed through pair The side plate 6 answered;Two leads 63 are located above and below the second cylinder 61 respectively.
Horizontal slide rail 3 is provided with cavern part, specifically, horizontal slide rail 3 is provided with two, respectively positioned at the upper end of cavern part And lower end, and the width of horizontal slide rail 3 is 12mm.Slided on horizontal slide rail 3 be provided with the backing plate 31 corresponding with core body 7 and Some sliding blocks 32, each sliding block 32 is oppositely arranged on the both sides of backing plate 31;Positive and each sliding block 32 of backing plate 31 Front it is concordant, and difference in height between the front of backing plate 31 and neck 64 is equal to the difference in height between heat-radiation belt and radiating tube.Tool Body, the difference in height between the front of backing plate 31 and neck 64 is 1mm.Difference can be adapted to by adjusting the position of sliding block The state of product, avoids the bossing at barrier support, after core body has been assembled, and is pushed by the first cylinder, compresses core body, makes Heat-radiation belt and radiating tube are brought into close contact, it is ensured that welded rate, and then tie rod is installed in reserved gap again, then unclamp the first cylinder and Second cylinder, removes core body.Further, since positive and each sliding block of backing plate is positive concordant, and backing plate front and neck Between difference in height be equal to difference in height between heat-radiation belt and radiating tube.It can ensure that heat-radiation belt is higher by radiating tube 1mm's all the time Distance, removes the core body that need not can clap after core body.
The embodiment of the present invention also provides a kind of assembly method based on above-mentioned radiator core assembling machine, including following step Suddenly:
Step S201. is sequenced heat-radiation belt, radiating tube, baffle plate 71 by assembly machine by drawing;
Step S202. core bodys 7 are clapped arrangement;
Step S203. links up with the support 72 for being directly hooked in two panels baffle plate 71, and core body 7 is tied up into fixation;I.e. with it is special not Rust steel hook is directly hooked in two panels barrier support and bundled instead of original with iron wire.
Step S204. unclamps assembly machine cylinder and removes core body 7;
Step S205. strikes dress main leaf;
Step S206. clap core body 7 arrange wavestrip;
Calcining process is arrived in step S207. circulations.
The present invention is not limited to the above-described embodiments, for those skilled in the art, is not departing from On the premise of the principle of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as the protection of the present invention Within the scope of.The content not being described in detail in this specification belongs to prior art known to professional and technical personnel in the field.

Claims (6)

1. a kind of radiator core assembling machine, the core body (7) is including two baffle plates (71) setting up and down and is arranged on two gears The support (72) for coupling hook is provided with heat-radiation belt and radiating tube between plate (71), baffle plate (71), it is characterised in that:Institute Stating assembly machine includes frame (1) and the backboard (2) being arranged in frame (1), and the front of the backboard (2) is provided with top plate (4), the cavern part for being used for accommodating core body (7) is offered in the middle part of bottom plate (5) and biside plate (6), and backboard (2);
The top plate (4) is located at the top of cavern part, and is provided with above top plate (4) under the first cylinder (41), top plate (4) Side is provided with briquetting (42), and the drive rod of the first cylinder (41) is connected through top plate (4) with briquetting (42);
The bottom plate (5) is located at the lower section of cavern part, and jacking block (51) is provided with above bottom plate (5);
The biside plate (6) is located at the both sides of cavern part respectively, and the second cylinder (61), side plate are provided with the outside of side plate (6) (6) push pedal (62) is provided with the inside of, the drive rod of the second cylinder (61) is connected through side plate (6) with push pedal (62);It is described to push away The neck (64) for fixing radiating tube is provided with the inside of plate (62);
It is provided with to slide on horizontal slide rail (3), horizontal slide rail (3) in the cavern part and is provided with the pad corresponding with core body (7) Plate (31) and some sliding blocks (32), each sliding block (32) are oppositely arranged on the both sides of backing plate (31);The backing plate (31) difference in height between positive positive concordant with each sliding block (32), and backing plate (31) front and neck (64) is equal to Difference in height between heat-radiation belt and radiating tube.
2. radiator core assembling machine as claimed in claim 1, it is characterised in that:Two are provided with the outside of the push pedal (62) Lead (63), the end of two leads (63) both passes through corresponding side plate (6);Two leads (63) are located at the second cylinder respectively (61) above and below.
3. radiator core assembling machine as claimed in claim 1, it is characterised in that:The horizontal slide rail (3) is provided with two, point Not Wei Yu cavern part top and bottom.
4. radiator core assembling machine as claimed in claim 1, it is characterised in that:The width of the horizontal slide rail (3) is 12mm。
5. radiator core assembling machine as claimed in claim 1, it is characterised in that:Backing plate (31) front and neck (64) Between difference in height be 1mm.
6. the assembly method based on radiator core assembling machine described in claim 1, it is characterised in that comprise the following steps:
Step S201. is sequenced heat-radiation belt, radiating tube, baffle plate (71) by assembly machine by drawing;
Step S202. core bodys (7) are clapped arrangement;
Step S203. links up with the support (72) for being directly hooked in two panels baffle plate (71), and core body (7) is tied up into fixation;
Step S204. unclamps assembly machine cylinder and removes core body (7);
Step S205. strikes dress main leaf;
Step S206. clap core body (7) arrange wavestrip;
Calcining process is arrived in step S207. circulations.
CN201710535005.8A 2017-07-03 2017-07-03 Radiator core assembly machine and assembly method thereof Active CN107234432B (en)

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Application Number Priority Date Filing Date Title
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CN107234432B CN107234432B (en) 2023-06-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108145275A (en) * 2018-01-31 2018-06-12 无锡博利达换热器有限公司 The assembling device and method of heat exchange core body

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US4611375A (en) * 1985-06-10 1986-09-16 Progressive Tool & Industries Co. Apparatus for assembling radiator cores
JPH02123221A (en) * 1988-10-31 1990-05-10 Usui Internatl Ind Co Ltd Shroud for radiator
CN201664846U (en) * 2009-09-23 2010-12-08 上海德朗汽车零部件制造有限公司 Radiator core body assembly machine
CN202825135U (en) * 2012-09-24 2013-03-27 十堰市倍佳工贸有限公司 Automatic multiple-core body assembling machine of radiating device of automobile water tank
CN203526940U (en) * 2013-10-25 2014-04-09 瑞安市鑫锐机械设备有限公司 Pipe arranging device of automobile radiator core body
CN104209694A (en) * 2014-09-09 2014-12-17 青岛润鑫伟业科贸有限公司 Technical process for manually assembling copper radiator core
CN204123073U (en) * 2014-08-01 2015-01-28 上海德朗汽车散热器制造有限公司 Condenser core assembly equipment
CN105598691A (en) * 2016-02-19 2016-05-25 福建意格机械设备有限公司 Radiating tube positioning assisting assembly applied to radiator core assembling
CN105798610A (en) * 2016-05-13 2016-07-27 广州市弘道汽车配件有限公司 Radiator core assembling equipment
CN205673853U (en) * 2016-05-13 2016-11-09 广州市弘道汽车配件有限公司 A kind of radiator core body assembly equipment
CN206839576U (en) * 2017-07-03 2018-01-05 湖北秀山智能科技股份有限公司 A kind of radiator core assembling machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0014481A2 (en) * 1979-02-12 1980-08-20 Union Carbide Corporation Heat exchange wall member, heat exchange channel element and heat exchanger employing same
US4611375A (en) * 1985-06-10 1986-09-16 Progressive Tool & Industries Co. Apparatus for assembling radiator cores
JPH02123221A (en) * 1988-10-31 1990-05-10 Usui Internatl Ind Co Ltd Shroud for radiator
CN201664846U (en) * 2009-09-23 2010-12-08 上海德朗汽车零部件制造有限公司 Radiator core body assembly machine
CN202825135U (en) * 2012-09-24 2013-03-27 十堰市倍佳工贸有限公司 Automatic multiple-core body assembling machine of radiating device of automobile water tank
CN203526940U (en) * 2013-10-25 2014-04-09 瑞安市鑫锐机械设备有限公司 Pipe arranging device of automobile radiator core body
CN204123073U (en) * 2014-08-01 2015-01-28 上海德朗汽车散热器制造有限公司 Condenser core assembly equipment
CN104209694A (en) * 2014-09-09 2014-12-17 青岛润鑫伟业科贸有限公司 Technical process for manually assembling copper radiator core
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CN105798610A (en) * 2016-05-13 2016-07-27 广州市弘道汽车配件有限公司 Radiator core assembling equipment
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CN206839576U (en) * 2017-07-03 2018-01-05 湖北秀山智能科技股份有限公司 A kind of radiator core assembling machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108145275A (en) * 2018-01-31 2018-06-12 无锡博利达换热器有限公司 The assembling device and method of heat exchange core body

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