CN107234406A - Automobile air conditioner compressor helicon gear manufacturing technology - Google Patents
Automobile air conditioner compressor helicon gear manufacturing technology Download PDFInfo
- Publication number
- CN107234406A CN107234406A CN201710472090.8A CN201710472090A CN107234406A CN 107234406 A CN107234406 A CN 107234406A CN 201710472090 A CN201710472090 A CN 201710472090A CN 107234406 A CN107234406 A CN 107234406A
- Authority
- CN
- China
- Prior art keywords
- helicon
- tooth
- forging
- blank
- air conditioner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- BSYNRYMUTXBXSQ-UHFFFAOYSA-N Aspirin Chemical compound CC(=O)OC1=CC=CC=C1C(O)=O BSYNRYMUTXBXSQ-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- 238000005242 forging Methods 0.000 claims abstract description 24
- 238000000137 annealing Methods 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 238000010273 cold forging Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 7
- 238000001125 extrusion Methods 0.000 claims abstract description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000005255 carburizing Methods 0.000 claims abstract description 4
- 238000010791 quenching Methods 0.000 claims abstract description 4
- 230000000171 quenching effect Effects 0.000 claims abstract description 4
- 238000005488 sandblasting Methods 0.000 claims abstract description 4
- 238000005422 blasting Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000007127 saponification reaction Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 8
- 150000001875 compounds Chemical class 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005262 decarbonization Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of automobile air conditioner compressor helicon gear manufacturing technology, comprise the following steps：1. blanking；2. base；3. ball blast；4. coating；5. warm forging extrusion molding：By the good blank heating of coating to 860 ± 20 DEG C, mould is heated to 220 ± 20 DEG C, and first jumping-up extruding forms big end and bar portion；Preform is extruded again, forms spherical concave volume；Then forging is extruded into shape, forms helicon tooth；6. residual heat annealing；7. sandblasting；8. phospholeum；9. cold forging squeezes finishing：The cold forging extruding finishing flank of tooth is carried out to helicon tooth；10. it is heat-treated：Carburizing and quenching processing.The manufacturing process can retain forging and be extruded into the complete metal streamline of shape, interior tissue density is high, the cold compound forging of temperature is extruded into the shape flank of tooth, follow-up to be not required to carry out machining, product quality uniformity is good, and teeth portion forming accuracy is high, intensity is high, save raw material, production efficiency is improved, production cost is reduced, the production cycle is shortened.
Description
Technical field
The invention belongs to forging and molding technical field, and in particular to a kind of automobile air conditioner compressor helicon gear manufacture
Technique.
Background technology
Automobile air conditioner compressor helicon gear is for transmitting power, while the moving parts of carrying high pulling torque, right
Its accuracy of manufacture and Gear Surface Strength require very high, and prior art has two class production technologies：As soon as it is traditional cutting technology,
It is direct using bar machining, this technique is simple, easily realization production, but the automobile air conditioner compressor that this technique is manufactured
The helicon strength of gear teeth is low, damages phenomenon using easily occurring tooth after stress, also a kind of production technology is exactly blank heating forging
Into gear blank, the then machining shaping flank of tooth.Both the above production technology is all to shape the flank of tooth, metal using machining
Streamline is cut off, and Gear Surface Strength is low, wastes raw material, and cutter consumption is big, and production effect is low, cost is high, the production cycle is long.
The content of the invention
The present invention directly cuts machining after processing technology or hot forging gear blank for existing use bar and shapes flank of tooth work
Skill manufactures the weak point of automobile air conditioner compressor helicon gear, proposes that a kind of cold compound forging of temperature is extruded into shape air conditioning for automobiles pressure
Contracting machine helicon gear manufacturing technology, flank of tooth forging is extruded into shape without carrying out machining again, and the accuracy of manufacture is good, and intensity is high, interior
Tissue density of portion high metal line is smooth, and saves raw material, and production efficiency is high, and cost is low, and the cycle is short.
The present invention is achieved by the following technical solution：
Automobile air conditioner compressor helicon gear manufacturing technology, automobile air conditioner compressor helicon gear includes big end
With the bar portion of lower end whole installation, the end face held greatly is provided with spherical concave volume and helicon tooth, and spherical concave volume is arranged on what is held greatly
End face center, helicon tooth is distributed the surrounding for being arranged on spherical concave volume；Its manufacturing process comprises the following steps：1. blanking：Press
Product design figure requires the metal bar of selection respective diameters, length needed for interception；2. base：Peeling chamfering removes surface and lacked
Fall into；3. ball blast：Blank is put into blasting treatment in crawler type shot-blasting machine；4. coating：Blank surface coats graphite；5. warm forging is extruded
Shaping：By the good blank heating of coating to 860 ± 20 DEG C, mould is heated to 220 ± 20 DEG C, first jumping-up extruding, formed big end and
Bar portion；Preform is extruded again, forms spherical concave volume；Then forging is extruded into shape, forms helicon tooth；6. residual heat annealing：Warm forging is squeezed
Blank is immediately fed into annealing furnace and carries out residual heat annealing after pressing formation；7. sandblasting：Blank after annealing is put into drop hanger formula shot-blasting machine
Middle carry out blasting treatment；8. phospholeum：Blank surface after blasting treatment is subjected to phosphatization, saponification process；9. cold forging squeezes finishing：
By above-mentioned steps 8. in the big end of blank put upside down in cavity plate, by hydraulic press helicon tooth is carried out under normal temperature condition cold
The forging extruding finishing flank of tooth；10. it is heat-treated：Carburizing and quenching processing.
The bar portion of described automobile air conditioner compressor helicon gear is provided with centre bore, spherical concave volume bottom provided with recessed
Hole, centre bore is communicated with shrinkage pool and aperture is more than the aperture of shrinkage pool；Described bar portion outer wall is provided with straight trough, described center
Hole, shrinkage pool and straight trough are formed by machine tooling, and its machine tooling step is arranged on before heat treatment step.
The present invention has the advantages that compared with prior art：
The present invention can be retained forging and be squeezed using the automobile air conditioner compressor Luo rotation angular wheels of the cold compound forging extruding process manufacture of temperature
The complete metal streamline of shaping, this process synthesis applies the advantage of the cold compound forging extruding process of temperature, and formed tooth is squeezed in the cold compound forging of temperature
Face, is subsequently not required to carry out machining, product quality uniformity is good, and teeth portion forming accuracy is high, intensity is high, instead of direct bar
Or machining after hot forging, indices can meet the technical requirement on design of automobile air conditioner compressor screw conic tooth, save
Raw material, improve production effect, reduce production cost, shorten the production cycle.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is Fig. 1 sectional view；
Fig. 3 is Fig. 1 top view；
Fig. 4 is blank deformation process chart of the embodiment of the present invention.
Sequence number in figure：1st, big end, 2, bar portion, 3, spherical concave volume, 4, helicon tooth, 5, centre bore, 6, shrinkage pool, 7, straight
Groove.
Embodiment
Technical scheme is described in further detail below by embodiment and with reference to accompanying drawing.
Embodiment：Referring to shown in Fig. 1, Fig. 2 and Fig. 3, a kind of automobile air conditioner compressor helicon gear, including big end 1
With the bar portion 2 of lower end whole installation, the end face at big end 1 is provided with spherical concave volume 3 and helicon tooth 4, and spherical concave volume 3 is arranged on greatly
The end face center at end 1, helicon tooth 4 is distributed the surrounding for being arranged on spherical concave volume 3；Described bar portion 2 is provided with centre bore 5, ball
The bottom of shape concave volume 3 is provided with shrinkage pool 6, and centre bore 5 is communicated with shrinkage pool 6 and aperture is more than the aperture of shrinkage pool 6；Outside described bar portion 2
Wall is provided with straight trough 7.Shown in Figure 4, the automobile air conditioner compressor helicon gear manufacturing technology comprises the following steps：
First, blanking：The 20CrMo metal bars of respective diameters, length needed for interception are selected by the requirement of product design figure；2nd, base：Stripping
Skin chamfering removes surface defect；3rd, ball blast：Blank is put into blasting treatment in crawler type shot-blasting machine, roughness Ra is reduced；4th,
Coating：Blank surface coats graphite, and oxidation and decarbonization is difficult during heating；5th, warm forging extrusion molding：The good blank heating of coating is arrived
860 ± 20 DEG C, mould is heated to 220 ± 20 DEG C, and first jumping-up extruding forms big end 1 and bar portion 2；Preform is extruded again, forms ball
Shape concave volume 3；Then forging is extruded into shape, forms helicon tooth 4；6th, residual heat annealing：Blank, which is immediately fed into, after warm forging extrusion molding moves back
Stove carries out residual heat annealing, it is not necessary to reheat annealing again, saves the energy；7th, sandblasting：Blank after annealing is put into and hung
Blasting treatment is carried out in hook formula shot-blasting machine, to prevent bump injury；8th, phospholeum：By after blasting treatment blank surface carry out phosphatization,
Saponification process, is that cold forging bank run supplies lubricating condition；9th, cold forging squeezes finishing：By above-mentioned steps 8. in the big end of blank put upside down into recessed
In mould, using high-precision mold, cold forging extruding finishing tooth is carried out to helicon tooth 4 using 400T hydraulic presses under normal temperature condition
Face, improves tooth accuracy；Tenth, machine tooling：Machine tooling centre bore 5, shrinkage pool 6 and straight trough 7；11, it is heat-treated：Carburizing and quenching
Processing, improves tooth face hardness；12, cleaning derusting：Carry out cleaning and remove surface impurity.
Embodiment does not constitute the limit to the scope of the present invention only to facilitate understand technical scheme
System, it is every without departing from any letter perhaps made in technical solution of the present invention according to the technical spirit of the present invention to above scheme
Single modification, equivalent variations and modification, still fall within the scope of the present invention.
Claims (2)
1. automobile air conditioner compressor helicon gear manufacturing technology, the automobile air conditioner compressor helicon gear includes big
End (1) with the bar portion of lower end whole installation (2), the end face of big end (1) provided with spherical concave volume (3) with helicon tooth (4), spherical concave volume
(3) the end face center of big end (1) is arranged on, and (4) helicon tooth, which is distributed, is arranged on the surrounding of spherical concave volume (3)；Its manufacturing process bag
Include following steps：1. blanking：The metal bar of respective diameters, length needed for interception are selected by the requirement of product design figure；2. base：
Peeling chamfering removes surface defect；3. ball blast：Blank is put into blasting treatment in crawler type shot-blasting machine；4. coating：Blank surface
Coat graphite；5. warm forging extrusion molding：By the good blank heating of coating to 860 ± 20 DEG C, mould is heated to 220 ± 20 DEG C, first
Jumping-up is extruded, formed big end (1) with bar portion (2)；Preform is extruded again, forms spherical concave volume (3)；Then forging is extruded into shape, forms spiral
Conical tooth is (4)；6. residual heat annealing：Blank is immediately fed into annealing furnace and carries out residual heat annealing after warm forging extrusion molding；7. sandblasting：It will move back
Blank after fire is put into drop hanger formula shot-blasting machine and carries out blasting treatment；8. phospholeum：Blank surface after blasting treatment is carried out
Phosphatization, saponification process；9. cold forging squeezes finishing：By above-mentioned steps 8. in the big end of blank put upside down in cavity plate, under normal temperature condition
The cold forging extruding finishing flank of tooth is (4) carried out to helicon tooth by hydraulic press；10. it is heat-treated：Carburizing and quenching processing.
2. automobile air conditioner compressor helicon gear manufacturing technology according to claim 1, it is characterised in that：Described
The bar portion of automobile air conditioner compressor helicon gear (2) provided with centre bore (5), spherical concave volume (3) bottom provided with shrinkage pool (6), center
(6) (5) hole communicate with shrinkage pool and aperture is more than the aperture of shrinkage pool (6)；(2) (7) outer wall is provided with straight trough to described bar portion, described
Centre bore (5), shrinkage pool (6) (7) formed with straight trough by machine tooling, its machine tooling step is arranged on before heat treatment step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710472090.8A CN107234406A (en) | 2017-06-20 | 2017-06-20 | Automobile air conditioner compressor helicon gear manufacturing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710472090.8A CN107234406A (en) | 2017-06-20 | 2017-06-20 | Automobile air conditioner compressor helicon gear manufacturing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107234406A true CN107234406A (en) | 2017-10-10 |
Family
ID=59986605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710472090.8A Pending CN107234406A (en) | 2017-06-20 | 2017-06-20 | Automobile air conditioner compressor helicon gear manufacturing technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107234406A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717352A (en) * | 2017-10-25 | 2018-02-23 | 江苏理研科技股份有限公司 | A kind of moulding process of the forging with decile rectangular end face tooth |
| CN112935175A (en) * | 2021-02-01 | 2021-06-11 | 昆山众诚精密锻造有限公司 | High-precision gear forging process for automobile air conditioner compressor |
| CN114992250A (en) * | 2022-06-20 | 2022-09-02 | 常州市上恒传动机械有限公司 | Speed reducer input shaft formed by shaft hole extrusion molding and machining process |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4939829A (en) * | 1987-07-13 | 1990-07-10 | Honda Giken Kogyo Kabushiki Kaisha | Method of and apparatus for manufacturing a gear |
| JPH1076342A (en) * | 1996-08-30 | 1998-03-24 | Musashi Seimitsu Ind Co Ltd | Hot or warm forging raw material and forming punch therefor |
| CN101590588A (en) * | 2008-05-29 | 2009-12-02 | 江苏威鹰机械有限公司 | The production method of mechanical drive chain wheel |
| CN104476146A (en) * | 2014-10-30 | 2015-04-01 | 江苏威鹰机械有限公司 | Production process of automotive middle-rear axle transmission meshing sleeve |
| CN104589005A (en) * | 2015-01-15 | 2015-05-06 | 四川众友机械有限责任公司 | Molding process for straight bevel gear |
| CN106825345A (en) * | 2017-02-16 | 2017-06-13 | 上海汽车变速器有限公司 | The implementation method of the monoblock type combination gear based on enclosed warm forging |
-
2017
- 2017-06-20 CN CN201710472090.8A patent/CN107234406A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4939829A (en) * | 1987-07-13 | 1990-07-10 | Honda Giken Kogyo Kabushiki Kaisha | Method of and apparatus for manufacturing a gear |
| JPH1076342A (en) * | 1996-08-30 | 1998-03-24 | Musashi Seimitsu Ind Co Ltd | Hot or warm forging raw material and forming punch therefor |
| CN101590588A (en) * | 2008-05-29 | 2009-12-02 | 江苏威鹰机械有限公司 | The production method of mechanical drive chain wheel |
| CN104476146A (en) * | 2014-10-30 | 2015-04-01 | 江苏威鹰机械有限公司 | Production process of automotive middle-rear axle transmission meshing sleeve |
| CN104589005A (en) * | 2015-01-15 | 2015-05-06 | 四川众友机械有限责任公司 | Molding process for straight bevel gear |
| CN106825345A (en) * | 2017-02-16 | 2017-06-13 | 上海汽车变速器有限公司 | The implementation method of the monoblock type combination gear based on enclosed warm forging |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717352A (en) * | 2017-10-25 | 2018-02-23 | 江苏理研科技股份有限公司 | A kind of moulding process of the forging with decile rectangular end face tooth |
| CN112935175A (en) * | 2021-02-01 | 2021-06-11 | 昆山众诚精密锻造有限公司 | High-precision gear forging process for automobile air conditioner compressor |
| CN114992250A (en) * | 2022-06-20 | 2022-09-02 | 常州市上恒传动机械有限公司 | Speed reducer input shaft formed by shaft hole extrusion molding and machining process |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171010 |
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| RJ01 | Rejection of invention patent application after publication |