CN107225814A - 一种隔间用板材及制备方法 - Google Patents
一种隔间用板材及制备方法 Download PDFInfo
- Publication number
- CN107225814A CN107225814A CN201710414472.5A CN201710414472A CN107225814A CN 107225814 A CN107225814 A CN 107225814A CN 201710414472 A CN201710414472 A CN 201710414472A CN 107225814 A CN107225814 A CN 107225814A
- Authority
- CN
- China
- Prior art keywords
- parts
- sheet material
- substrate layer
- compartment
- high viscous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/14—Applications used for foams
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Floor Finish (AREA)
Abstract
本发明公开了一种隔间用板材及制备方法,包括基材层和设置在基材层两表面的防水表层,所述基材层包括如下组分:粉煤灰、炉渣、植物纤维、木屑、废旧塑料、碳酸钙、玻化微珠、石英粉、高粘凹凸棒石粘土、乙烯‑醋酸乙烯共聚物;所述防水表层为石墨烯改性聚乙烯板材层;所述基材层和防水表层之间通过胶粘剂连接。制备方法包括:先将各组分粉碎,并置于混炼机中混炼均匀,然后;置于成型机中发泡成型,即得所述基材层;然后在基材层上下表面分别涂覆胶粘剂,然后分别粘附防水表层,即得所述隔间用板材。所述板材具有制作成本低、质轻的特点,还具有较好的防水、保温、隔音作用,具有较好的应用价值。
Description
技术领域
本发明涉及环保建材技术领域,具体涉及一种隔间用板材及制备方法。
背景技术
目前我国的房地产开发呈现出火热朝天之势,有关房地产的相关行业也蓬勃发展,在目前市场上使用的建筑隔板普遍使用石膏板或者大芯板,这类产品存在着隔音效果差、结构强度低、使用寿命短的缺点,因此有必要设计出一种新的隔板来满足市场的实际需求。
随着人们生活水平的不断提高,各种建筑使用的新材料不断更新;建筑的隔板多为实心,不但太重,且浪费材料,将隔板拼成整体也十分费力。
因此,研究开发一种具有低成本、高强度的多功能性的建筑用板材具有重要意义,也符合目前市场的需求,具有较好的应用前景。
发明内容
针对现有技术中的缺陷,本发明的目的是提供一种隔间用板材及制备方法,所述板材具有制作成本低、质轻的特点,大大节省了搬运和安装难度,采用多种废料来代替泥土沙、卵石等,避免了过度开采导致的环境破坏,同时实现了废弃物的再利用,且所述板材还具有较好的防水、保温、隔音作用,此外,所述制备方法简单易行,具有较好的应用价值。
本发明解决技术问题采用如下技术方案:
本发明涉及一种隔间用板材,包括基材层和设置在基材层两表面的防水表层,所述基材层包括如下重量份的各组分:粉煤灰40~60份、炉渣10~30份、植物纤维8~19份、木屑5~13份、废旧塑料15~20份、碳酸钙10~18份、玻化微珠8~16份、石英粉12~17份、高粘凹凸棒石粘土10~15份、乙烯-醋酸乙烯共聚物20~38份;
所述防水表层为石墨烯改性聚乙烯板材层;
所述基材层和防水表层之间通过胶粘剂连接。
优选地,所述基材层包括如下重量份的各组分:粉煤灰50份、炉渣23份、植物纤维15份、木屑10份、废旧塑料18份、碳酸钙15份、玻化微珠14份、石英粉16份、高粘凹凸棒石粘土12份、乙烯-醋酸乙烯共聚物35份。
优选地,所述植物纤维为玉米秸秆、小麦秸秆、谷壳、花生壳中的任一种。
优选地,所述高粘凹凸棒石粘土为天然凹凸棒石粘土经纯化、热活化之后的产物。
优选地,所述胶粘剂为石墨烯改性EVA胶水。
本发明还涉及一种制备隔间用板材的方法,包括如下步骤:
(1)按照配比分别称取废旧塑料、植物纤维、木屑、炉渣、碳酸钙粉碎并过50~100目筛,混合均匀得到混合物a1,备用;
(2)将混合物a1、粉煤灰、石英粉加入混炼机中,混合搅拌均匀,再加入乙烯-醋酸乙烯共聚物、玻化微珠和高粘凹凸棒石粘土继续混炼30~60min;
(3)将步骤(2)中混合物置于成型机中发泡成型,即得所述基材层;
(4)然后在基材层上下表面分别涂覆胶粘剂,然后分别粘附防水表层,即得所述隔间用板材。
优选地,所述步骤(2)中高粘凹凸棒石粘土的制备方法包括如下步骤:
取天然凹凸棒石粘土进行粉碎并过200目筛,加水,搅拌形成悬浮泥浆,再于超声波条件下超声10~20min,取上层悬浊液于2000~3000转/min的离心机中离心处理5~10min,真空抽滤得到滤饼;
将滤饼于真空干燥箱干燥,然后置于马弗炉中,以20℃/min的速度程序升温至800℃~900℃的焙烧3~5h,冷却后研磨至粒径为100~200目,得到高粘的凹凸棒石粘土。
优选地,所述步骤(2)中混炼温度控制在200~240℃。
与现有技术相比,本发明具有如下的有益效果:
(1)本发明所述的隔间用板材,采用多种废旧材料及建筑碎屑来代替泥土沙、卵石等,避免了由于大量使用泥土沙而导致的过度开采造成环境破坏,同时实现了废弃物的再利用,所述板材具有制作成本低、质轻的特点,大大节省了搬运和安装难度,还具有较好的防水、保温、隔音的作用,具有较好的应用价值。
(2)本发明所述的隔间用板材中添加有高粘凹凸棒石粘土,由于凹凸棒石粘土独特的链层状结构和较大的比表面积,使其具有较好的吸附、消音性能,能够有效吸附周围环境中的有毒有害气体及噪音,为环境净化贡献了一份力量,且所述高粘凹凸棒石粘土的高粘性能,大大提高了板材的各组分之间的粘结力,从而提高了砖体强度,保证了建筑安全性。
(3)本发明所述的隔间用板材中还添加有玻化微珠,具有优异的绝热、防火、吸音性能,将其添加在板材中大大提高了板材的强度,提高了板材的综合性能,降低综合生产成本,具有较好的使用价值。
(4)本发明所述隔间用板材基材层采用乙烯-醋酸乙烯共聚物发泡制备得到,使得基材层具有高弹、质轻的特点,保证板材具有较好强度的同时,降低了板材的重量,为板材的运输和安装提供了便利。
(5)本发明所述隔间用板材采用石墨烯改性聚乙烯作为防水表层,由于石墨烯独特的片层状结构和优异的力学性能,使得改性之后的聚乙烯层具有较好的防水防腐性能及优异的耐刮擦等力学性能,大大提高了板材的使用寿命。
(6)本发明所述隔间用板材采用石墨烯改性EVA胶水作为粘结剂,石墨烯的存在使得EVA胶水不仅具有较好的粘结性能,还具有较好的防水效果,有效防止水分的侵蚀导致的板材各层之间的脱离现象,具有较好的使用价值。
(7)本发明所述隔间用板材的制备工艺简单、条件温和,制备过程物污染物产生,安全环保,适合推广应用。
具体实施方式
下面结合具体实施例,进一步阐述本发明。这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件,例如Sambrook等分子克隆:实验室手册(New York:Cold Spring Harbor Laboratory Press,1989)中所述的条件,或按照制造厂商所建议的条件。
实施例1:
本发明优选实施例的一种隔间用板材及制备方法;
所述隔间用板材,包括基材层和设置在基材层两表面的防水表层,所述基材层包括由下重量份的各组分制备而成:粉煤灰50份、炉渣23份、植物纤维15份、木屑10份、废旧塑料18份、碳酸钙15份、玻化微珠14份、石英粉16份、高粘凹凸棒石粘土12份、乙烯-醋酸乙烯共聚物35份;
所述防水表层为石墨烯改性聚乙烯板材层;
所述基材层和防水表层之间通过胶粘剂连接。
所述植物纤维为小麦秸秆。
所述高粘凹凸棒石粘土为天然凹凸棒石粘土经纯化、热活化之后的产物。
所述胶粘剂为石墨烯改性EVA胶水。
本发明制备隔间用板材的方法,包括如下步骤:
(1)按照配比分别称取废旧塑料、植物纤维、木屑、炉渣、碳酸钙粉碎并过50~100目筛,混合均匀得到混合物a1,备用;
(2)将混合物a1、粉煤灰、石英粉加入混炼机中,混合搅拌均匀,再加入乙烯-醋酸乙烯共聚物、玻化微珠和高粘凹凸棒石粘土继续混炼40min;
(3)将步骤(2)中混合物置于成型机中发泡成型,即得所述基材层;
(4)然后在基材层上下表面分别涂覆胶粘剂,然后分别粘附防水表层,即得所述隔间用板材。
步骤(2)中高粘凹凸棒石粘土的制备方法包括如下步骤:
取天然凹凸棒石粘土进行粉碎并过200目筛,加水,搅拌形成悬浮泥浆,再于超声波条件下超声15min,取上层悬浊液于2000转/min的离心机中离心处理10min,真空抽滤得到滤饼;
将滤饼于真空干燥箱干燥,然后置于马弗炉中,以20℃/min的速度程序升温至800℃的焙烧4h,冷却后研磨至粒径为100~200目,得到高粘的凹凸棒石粘土。
步骤(2)中混炼温度控制在220℃。
实施例2:
本发明优选实施例的一种隔间用板材及制备方法;
所述隔间用板材,包括基材层和设置在基材层两表面的防水表层,所述基材层包括由下重量份的各组分制备而成:粉煤灰40份、炉渣10份、植物纤维8份、木屑5份、废旧塑料15份、碳酸钙10份、玻化微珠8份、石英粉12份、高粘凹凸棒石粘土10份、乙烯-醋酸乙烯共聚物20份;
所述防水表层为石墨烯改性聚乙烯板材层;
所述基材层和防水表层之间通过胶粘剂连接。
所述植物纤维为玉米秸秆。
所述高粘凹凸棒石粘土为天然凹凸棒石粘土经纯化、热活化之后的产物。
所述胶粘剂为石墨烯改性EVA胶水。
本发明制备隔间用板材的方法,包括如下步骤:
(1)按照配比分别称取废旧塑料、植物纤维、木屑、炉渣、碳酸钙粉碎并过50~100目筛,混合均匀得到混合物a1,备用;
(2)将混合物a1、粉煤灰、石英粉加入混炼机中,混合搅拌均匀,再加入乙烯-醋酸乙烯共聚物、玻化微珠和高粘凹凸棒石粘土继续混炼30min;
(3)将步骤(2)中混合物置于成型机中发泡成型,即得所述基材层;
(4)然后在基材层上下表面分别涂覆胶粘剂,然后分别粘附防水表层,即得所述隔间用板材。
步骤(2)中高粘凹凸棒石粘土的制备方法包括如下步骤:
取天然凹凸棒石粘土进行粉碎并过200目筛,加水,搅拌形成悬浮泥浆,再于超声波条件下超声10min,取上层悬浊液于2000转/min的离心机中离心处理10min,真空抽滤得到滤饼;
将滤饼于真空干燥箱干燥,然后置于马弗炉中,以20℃/min的速度程序升温至800℃的焙烧5h,冷却后研磨至粒径为100~200目,得到高粘的凹凸棒石粘土。
步骤(2)中混炼温度控制在200℃。
实施例3:
本发明优选实施例的一种隔间用板材及制备方法;
所述隔间用板材,包括基材层和设置在基材层两表面的防水表层,所述基材层包括由下重量份的各组分制备而成:粉煤灰60份、炉渣30份、植物纤维19份、木屑13份、废旧塑料20份、碳酸钙18份、玻化微珠16份、石英粉17份、高粘凹凸棒石粘土15份、乙烯-醋酸乙烯共聚物38份;
所述防水表层为石墨烯改性聚乙烯板材层;
所述基材层和防水表层之间通过胶粘剂连接。
所述植物纤维为谷壳。
所述高粘凹凸棒石粘土为天然凹凸棒石粘土经纯化、热活化之后的产物。
所述胶粘剂为石墨烯改性EVA胶水。
本发明制备隔间用板材的方法,包括如下步骤:
(1)按照配比分别称取废旧塑料、植物纤维、木屑、炉渣、碳酸钙粉碎并过50~100目筛,混合均匀得到混合物a1,备用;
(2)将混合物a1、粉煤灰、石英粉加入混炼机中,混合搅拌均匀,再加入乙烯-醋酸乙烯共聚物、玻化微珠和高粘凹凸棒石粘土继续混炼60min;
(3)将步骤(2)中混合物置于成型机中发泡成型,即得所述基材层;
(4)然后在基材层上下表面分别涂覆胶粘剂,然后分别粘附防水表层,即得所述隔间用板材。
步骤(2)中高粘凹凸棒石粘土的制备方法包括如下步骤:
取天然凹凸棒石粘土进行粉碎并过200目筛,加水,搅拌形成悬浮泥浆,再于超声波条件下超声20min,取上层悬浊液于3000转/min的离心机中离心处理5min,真空抽滤得到滤饼;
将滤饼于真空干燥箱干燥,然后置于马弗炉中,以20℃/min的速度程序升温至900℃的焙烧3h,冷却后研磨至粒径为100~200目,得到高粘的凹凸棒石粘土。
步骤(2)中混炼温度控制在240℃。
综上所述,本发明所述的隔间用板材,采用多种废旧材料及建筑碎屑来代替泥土沙、卵石等,避免了由于大量使用泥土沙而导致的过度开采造成环境破坏,同时实现了废弃物的再利用,所述板材具有制作成本低、质轻的特点,大大节省了搬运和安装难度,还具有较好的防水、保温、隔音的作用,具有较好的应用价值。
本发明所述隔间用板材的制备工艺简单、条件温和,制备过程物污染物产生,安全环保,适合工业化推广生产。
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。
Claims (8)
1.一种隔间用板材,其特征在于,包括基材层和设置在基材层两表面的防水表层,所述基材层包括如下重量份的各组分:粉煤灰40~60份、炉渣10~30份、植物纤维8~19份、木屑5~13份、废旧塑料15~20份、碳酸钙10~18份、玻化微珠8~16份、石英粉12~17份、高粘凹凸棒石粘土10~15份、乙烯-醋酸乙烯共聚物20~38份;
所述防水表层为石墨烯改性聚乙烯板材层;
所述基材层和防水表层之间通过胶粘剂连接。
2.根据权利要求1所述的隔间用板材,其特征在于,所述基材层包括如下重量份的各组分:粉煤灰50份、炉渣23份、植物纤维15份、木屑10份、废旧塑料18份、碳酸钙15份、玻化微珠14份、石英粉16份、高粘凹凸棒石粘土12份、乙烯-醋酸乙烯共聚物35份。
3.根据权利要求1所述的隔间用板材,其特征在于,所述植物纤维为玉米秸秆、小麦秸秆、谷壳、花生壳中的任一种。
4.根据权利要求1所述的隔间用板材,其特征在于,所述高粘凹凸棒石粘土为天然凹凸棒石粘土经纯化、热活化之后的产物。
5.根据权利要求1所述的隔间用板材,其特征在于,所述胶粘剂为石墨烯改性EVA胶水。
6.一种制备如权利要求1~5任一项所述的隔间用板材的方法,其特征在于,包括如下步骤:
(1)按照配比分别称取废旧塑料、植物纤维、木屑、炉渣、碳酸钙粉碎并过50~100目筛,混合均匀得到混合物a1,备用;
(2)将混合物a1、粉煤灰、石英粉加入混炼机中,混合搅拌均匀,再加入乙烯-醋酸乙烯共聚物、玻化微珠和高粘凹凸棒石粘土继续混炼30~60min;
(3)将步骤(2)中混合物置于成型机中发泡成型,即得所述基材层;
(4)然后在基材层上下表面分别涂覆胶粘剂,然后分别粘附防水表层,即得所述隔间用板材。
7.根据权利要求6所述的隔间用板材的制备方法,其特征在于,所述步骤(2)中高粘凹凸棒石粘土的制备方法包括如下步骤:
取天然凹凸棒石粘土进行粉碎并过200目筛,加水,搅拌形成悬浮泥浆,再于超声波条件下超声10~20min,取上层悬浊液于2000~3000转/min的离心机中离心处理5~10min,真空抽滤得到滤饼;
将滤饼于真空干燥箱干燥,然后置于马弗炉中,以20℃/min的速度程序升温至800℃~900℃的焙烧3~5h,冷却后研磨至粒径为100~200目,得到高粘的凹凸棒石粘土。
8.根据权利要求6所述的隔间用板材的制备方法,其特征在于,所述步骤(2)中混炼温度控制在200~240℃。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710414472.5A CN107225814A (zh) | 2017-06-05 | 2017-06-05 | 一种隔间用板材及制备方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710414472.5A CN107225814A (zh) | 2017-06-05 | 2017-06-05 | 一种隔间用板材及制备方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107225814A true CN107225814A (zh) | 2017-10-03 |
Family
ID=59936392
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710414472.5A Pending CN107225814A (zh) | 2017-06-05 | 2017-06-05 | 一种隔间用板材及制备方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107225814A (zh) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108623896A (zh) * | 2018-05-31 | 2018-10-09 | 安徽电信器材贸易工业有限责任公司 | 一种用于屏蔽光缆的绝缘材料及其制备方法 |
CN108951348A (zh) * | 2018-07-10 | 2018-12-07 | 中喜(宁夏)新材料有限公司 | 石墨烯基塑料公路的方法 |
CN108950725A (zh) * | 2018-08-01 | 2018-12-07 | 合肥尚涵装饰工程有限公司 | 一种体育场用人造草坪的制备方法 |
GB2572765B (en) * | 2018-04-09 | 2023-06-21 | Applied Graphene Mat Uk Ltd | Composite materials |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1482165A (zh) * | 2002-12-23 | 2004-03-17 | 北京欧尼克环保技术有限公司 | 木塑发泡材料及其加工成型工艺 |
CN203019770U (zh) * | 2012-08-06 | 2013-06-26 | 昆明钢铁控股有限公司 | 一种环保石头板材 |
EP2871169A1 (de) * | 2013-11-08 | 2015-05-13 | Daw Se | Dispersionsmasse, Putzschichtsystem und Wärmedämmverbundsystem |
CN106671537A (zh) * | 2017-02-27 | 2017-05-17 | 合肥中科富华新材料有限公司 | 一种防震防水卷材及制备方法 |
-
2017
- 2017-06-05 CN CN201710414472.5A patent/CN107225814A/zh active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1482165A (zh) * | 2002-12-23 | 2004-03-17 | 北京欧尼克环保技术有限公司 | 木塑发泡材料及其加工成型工艺 |
CN203019770U (zh) * | 2012-08-06 | 2013-06-26 | 昆明钢铁控股有限公司 | 一种环保石头板材 |
EP2871169A1 (de) * | 2013-11-08 | 2015-05-13 | Daw Se | Dispersionsmasse, Putzschichtsystem und Wärmedämmverbundsystem |
CN106671537A (zh) * | 2017-02-27 | 2017-05-17 | 合肥中科富华新材料有限公司 | 一种防震防水卷材及制备方法 |
Non-Patent Citations (4)
Title |
---|
于诰方等: "《水库环境容量与生态安全控制技术研究》", 31 March 2013, 中国海洋大学出版社 * |
冀志江等: "《硅藻泥装饰壁材》", 31 October 2014, 中国建材工业出版社 * |
李珠等: "《玻化微珠保温材料的系列研究与"城市窑洞"式绿色建筑》", 31 December 2011, 北京邮电大学出版社 * |
赵丽颖等: "《建筑材料与检测》", 31 August 2016, 北京理工大学出版社 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2572765B (en) * | 2018-04-09 | 2023-06-21 | Applied Graphene Mat Uk Ltd | Composite materials |
US11731376B2 (en) | 2018-04-09 | 2023-08-22 | Applied Graphene Materials Uk Limited | Method of manufacturing an object from a composite material and an object formed thereby |
CN108623896A (zh) * | 2018-05-31 | 2018-10-09 | 安徽电信器材贸易工业有限责任公司 | 一种用于屏蔽光缆的绝缘材料及其制备方法 |
CN108951348A (zh) * | 2018-07-10 | 2018-12-07 | 中喜(宁夏)新材料有限公司 | 石墨烯基塑料公路的方法 |
CN108950725A (zh) * | 2018-08-01 | 2018-12-07 | 合肥尚涵装饰工程有限公司 | 一种体育场用人造草坪的制备方法 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107225814A (zh) | 一种隔间用板材及制备方法 | |
CN107032683A (zh) | 一种节能环保砖及制备方法 | |
CN108341651A (zh) | 一种节能环保材料及其制备方法 | |
CN101314536A (zh) | 节能环保型eps轻骨料混凝土及其制备方法 | |
CN106799873B (zh) | 一种凹凸棒吸音防水板及制备方法 | |
CN101074157A (zh) | 自控相变储能节能材料及其生产方法 | |
CN102875184B (zh) | 一种油页岩渣加气砖及其制备方法 | |
CN107602072A (zh) | 一种基于石墨烯与固态废弃物的透水砖及其制备方法 | |
CN109020449B (zh) | 一种秸秆纤维增强的喷涂式磷石膏基防火砂浆及其制备方法和应用 | |
CN104016627B (zh) | 一种秸秆灰保温砂浆及利用其制备保温板的方法 | |
CN108585568B (zh) | 一种污泥制备高质量轻质骨料及方法 | |
CN106278125A (zh) | 一种改性生态纤维加强的再生骨料轻质墙材及制备方法 | |
CN105036797B (zh) | 一种多层结构多孔陶瓷吸声材料及其制备方法 | |
CN108676227A (zh) | 一种节能阻燃木塑墙板及其制备方法 | |
CN102875074B (zh) | 一种废水泥路渣加气砖及其制备方法 | |
CN107118703A (zh) | 一种装饰用胶粘剂及制备方法 | |
CN102617087A (zh) | 复合建渣工业废渣节能型自保温外墙板及其生产方法 | |
CN105693278A (zh) | 一种高效节能环保保温材料及其制备方法 | |
CN103570337B (zh) | 一种用于制造页岩陶粒的组合物及页岩陶粒制造方法 | |
CN104724983A (zh) | 一种保温增韧免烧煤矸石砖及其制备方法 | |
CN107162490A (zh) | 一种外墙保温材料及制备方法 | |
CN106045439B (zh) | 一种利用橡胶制成的蒸压灰砂砖及其制备方法 | |
CN105888125A (zh) | 一种轻质复合实心墙板及其制造方法 | |
CN107488050A (zh) | 一种环保节能型活性炭化轻质墙体材料及其生产方法 | |
CN100408499C (zh) | 节能环保水渣砖 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171003 |