CN107222155A - A kind of roofing photovoltaic support and building color steel tile connected mode - Google Patents

A kind of roofing photovoltaic support and building color steel tile connected mode Download PDF

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Publication number
CN107222155A
CN107222155A CN201710372102.XA CN201710372102A CN107222155A CN 107222155 A CN107222155 A CN 107222155A CN 201710372102 A CN201710372102 A CN 201710372102A CN 107222155 A CN107222155 A CN 107222155A
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CN
China
Prior art keywords
color steel
steel tile
bolt
fixture
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710372102.XA
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Chinese (zh)
Inventor
周瑞雪
白然
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Individual
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Individual
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Filing date
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Priority to CN201710372102.XA priority Critical patent/CN107222155A/en
Publication of CN107222155A publication Critical patent/CN107222155A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/20Stud welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B1/00Devices for securing together, or preventing relative movement between, constructional elements or machine parts
    • F16B1/02Means for securing elements of mechanisms after operation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

It is that the capacitor discharge stud welding machine used in other field is applied to photovoltaic roof technical field of power generation the invention discloses a kind of roofing photovoltaic support and building color steel tile connected mode;Connected mode between photovoltaic bracket and color steel tile is punched installation with bolt welding using capacitor discharge stud welding machine on color steel tile surface instead of of the prior art in color steel tile, then it is connected by tap bolt or rivet with fixture, or uses the gluing connected mode being connected with fixture.

Description

A kind of roofing photovoltaic support and building color steel tile connected mode
Technical field
The present invention relates to a kind of roofing photovoltaic support and building color steel tile connected mode, belong to photovoltaic roof generation technology neck Domain.
Background technology
In photovoltaic industry, roof photovoltaic bracket is divided into the flat roof of concrete, glazed tiles pitched roof, color steel tile roof, wherein Color steel tile fundamental type is divided into angle and speeded type, standing-seam type and ladder type, photovoltaic bracket and the color steel tile connected mode of prior art It is that type is speeded at angle and standing-seam type is to produce the fixture of respective cross-section shape for the corrugation cross sectional shape of color steel tile, passes through fixture On fastening bolt by clamp on corrugation, then fixture upper mounting rail fixes photovoltaic on guide rail with component briquetting Component is referring to (Fig. 1, Fig. 2, Fig. 3, Fig. 4);And ladder type shape color steel tile can not clamp ladder type color steel tile surface by fixture Corrugation or other resemblances, prior art are the folders of the cross sectional shape production different cross section shape for every kind of ladder type color steel tile Tool, places waterproof adhesive tape or brushing marine glue, then in fixture and ladder type color steel tile between fixture and ladder type color steel tile corrugation Corrugation top surface or side punch, (referring to Fig. 5) is connected with fixture finally by bolt or rivet, or in fixture and ladder type Strength glue sticking is taken between the corrugation of color steel tile, then photovoltaic is fixed with component briquetting on fixture upper mounting rail, guide rail Component.
There is following defect in color steel roofing photovoltaic bracket of the prior art:
Speed type, standing-seam type color steel roofing photovoltaic bracket of angle is that clamp is existed by the fastening bolt on fixture On corrugation, because color steel roofing photovoltaic system require its out of doors service life to reach 25 years, and meet 25 years in Wind load, snow load and earthquake load requirement, and the bolt clamping fastener mounting means of above-mentioned color steel roofing photovoltaic bracket exists Loosen in the presence of prolonged wind load, snow load and earthquake load and easily and even come off to influence its service life.
And ladder type shape color steel tile is special because of corrugation or other profiles that ladder type color steel tile surface can not be clamped by fixture Levy, therefore its mounting means is that waterproof adhesive tape or brushing marine glue are first placed between fixture and ladder type color steel tile corrugation, then By two inclined-planes or upper surface of fixture and ladder type color steel tile fixed using bolt or rivet or strength glue sticking connected mode, Above-mentioned photovoltaic bracket and the connected mode of ladder type color steel tile have following 5 problems:
First, in the punching of ladder type color steel roofing, original roofing waterproof effect can be destroyed, even if plus waterproof adhesive tape or painting Paint any marine glue and be also not up to the waterproof effect before not punching, in prolonged wind load, snow load, earthquake load, Its waterproof adhesive tape or marine glue can be because season cracking and modification are so as to caused by the presence of oxygen in ambient temperature and humidity and air Rain penetration.
Second, color steel tile punching is exposed in atmosphere with the section of metapore, even if the section in hole is carried out into anti-corrosion after punching Processing also can because of the entrance of bolt or rivet the section anticorrosive coat of destroying pores again, such color steel tile, which will be corroded, gets rusty.
3rd, its fixture is to be connected by punching plus bolt or rivet with color steel tile, and existing color steel tile thickness is Between 0.25mm~0.6mm, its bolt or rivet and color steel tile junction are too small so as to causing bonding strength not because of contacting section Foot, easily causes fixture to loosen or even come off.
4th, take the connected mode of strength glue sticking can be because in prolonged wind load, snow load, earthquake load, ring In the presence of oxygen in environmental temperature and humidity and air its seccotine can because of season cracking and modification so as to caused by loose or dislocation.
5th, placed between fixture and ladder type color steel tile corrugation after waterproof adhesive tape or brushing marine glue in punching plus bolt Or the connected mode of rivet or strength glue sticking, there is working procedure complicated, the parts used are more, engineering time length and former material Expect the problem of cost is high.
The connected mode of above-mentioned color steel roofing photovoltaic bracket also has because the model of color steel tile is more, the color steel tile of each model Corrugation sectional dimension is different, and the fixture of each model color steel tile substantially can not be general so that color steel roofing photovoltaic support structure exists Assemble complicated in installation process, every kind of color steel tile needs to produce the fixture of respective cross-section shape according to its cross sectional shape, fixture life Mould needed for production is more, adds production cost.
Above-mentioned color steel roofing photovoltaic bracket and mounting means are also as multilayer, particularly FRAME ON THE ROOF OF HIGH-RISE BUILDING wind lotus Carry, earthquake load it is very big, roofing photovoltaic photovoltaic module and color steel tile because bonding strength not enough caused by the risk that loosens and come off it is general Rate is increased sharply;The landing of photovoltaic bracket and photovoltaic photovoltaic module can cause the person and property loss, this risk in this case It must be avoided in building photovoltaic industry.
The problem of in correlation technique, effective solution is not yet proposed at present.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of roofing photovoltaic support and building color steel tile connected mode, are The capacitor discharge stud welding machine used in other field is applied to photovoltaic roof technical field of power generation;By photovoltaic bracket and color steel Installation is replaced prior art by connected mode between watt with bolt welding using capacitor discharge stud welding machine on color steel tile surface In in color steel tile punch, be then connected by tap bolt or rivet with fixture, or use the gluing company being connected with fixture Connect mode.
Technical problem proposed by the invention is so solved:The capacitor discharge stud welding machine is that one kind uses Large Copacity Electric capacity accurately controls discharge time as the source of welding energy by controllable silicon, will in the way of moment low-voltage heavy current The rapid fusing in stud tip, makes stud and working face gap quickly merge, stud is firmly welded on working face, whole mistake Journey holds renewed treaty 1-3ms, is especially suitable for welding thin metal sheet material without occurring burn-through phenomenon, extensive in manufacture, sheet metal industry Using;The invention of this hair is in color steel tile table using the widely used capacitor discharge stud welding machine of other field by installation bolt welding Face come replace it is of the prior art in color steel tile punch, be then connected by tap bolt or rivet with fixture, or use glue The viscous connected mode being connected with fixture, then again in weld bolt upper mounting rail supporting plate, guide rail supporting plate upper mounting rail, guide rail On fix the mode of photovoltaic module to overcome the deficiencies in the prior art with component briquetting;Which comprises the steps:
A, by the pincers cramp joint part paint removal of energy-storage type double screw-bolt spiral shell machine ground connection and clean out with sharp conductive, ground connection pincers jaw is reliable Be clamped in by weldering color steel tile, then adjust pressure adjusting knob on welding gun to convenient pressure;
B, by the paint removal of color steel tile pad and clean out with profit welding, by weld bolt be put into weldering bolt in, spiral shell will be welded Bolt is directed at pad and firmly pushing welding gun makes weld bolt be close to color steel tile surface, presses welding switch and completes welding;
C, guide rail supporting plate mounting hole is placed in color steel tile through weld bolt and nut is tightened, installed on guide rail supporting plate Pass through component briquetting installation photovoltaic component on guide rail, guide rail;
Advantages and positive effects of the present invention are:
Its is positive compared with prior art with building color steel tile connected mode for a kind of roofing photovoltaic support of the present invention Effect is:
First, it is to avoid angle speed type, standing-seam type color steel roofing photovoltaic bracket using fixture and bolt clamp it is tight Gu mounting means is in the presence of prolonged wind load, snow load and earthquake load and the problem of easy loosening even comes off.
Second, it is to avoid in the punching of ladder type color steel roofing, original roofing waterproof effect will not be destroyed, it is to avoid using anti- Season cracking and the modification that glue bar or marine glue are produced are so that the problem of causing rain penetration, greatly reduces and be manufactured into This.
3rd, it is to avoid the problem of the color steel tile section rust corrosion produced by punching
4th, fixture by the way of bolt is directly welded to connect with color steel tile compared with prior art, bolt punching and Strongly gluing connected mode will greatly improve the structural strength of whole roofing photovoltaic support, reduce skyscraper in wind lotus Carry, under snow load and seismic loading because roofing photovoltaic photovoltaic module and the bonding strength of color steel tile not enough caused by loosening and The risk probability come off;Avoid the person and property loss caused by the landing of photovoltaic bracket and photovoltaic photovoltaic module.
5th, there is working procedure simple by the way of bolt is directly welded to connect with color steel tile, the parts used It is few, the advantage that the engineering time is short and the cost of material is low.
6th, the connected mode of capacitor discharge stud welding machine weld bolt need not be according to the fixture of color steel tile corrugated shape It is directly welded in color steel tile, solves because the model of color steel tile is more, the color steel tile corrugation sectional dimension of each model is different, its Fixture substantially can not be general so that color steel roofing photovoltaic support structure assembles complexity in installation process, and every kind of color steel tile is needed The fixture of respective cross-section shape is produced according to its cross sectional shape, mould needed for fixture production is more, adds production cost Problem.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention Example, one of ordinary skill in the art will recognize, without departing from the spirit and scope of the present invention, can use each The different mode of kind or its combination are modified to described embodiment.Therefore, accompanying drawing and description are inherently illustrative , it is not intended to limit the scope of the claims.
Fig. 1 is that prior art angle type color steel roofing photovoltaic bracket of speeding connects schematic diagram;
Fig. 2 is prior art standing-seam type color steel roofing photovoltaic bracket connection diagram one;
Fig. 3 is prior art standing-seam type color steel roofing photovoltaic bracket connection diagram two;
Fig. 4 is prior art standing-seam type color steel roofing photovoltaic bracket connection diagram three;
Fig. 5 is prior art ladder type color steel roofing photovoltaic bracket connection diagram
Fig. 6 is a kind of roofing photovoltaic support and building color steel tile connected mode welding schematic diagram;
Fig. 7 is a kind of roofing photovoltaic support and building color steel tile connected mode installation steps figure one;
Fig. 8 is a kind of roofing photovoltaic support and building color steel tile connected mode installation steps figure two;
Fig. 9 is a kind of roofing photovoltaic support and building color steel tile connected mode installation steps figure three;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5:
101st, fixture;102nd, fastening bolt;103rd, component briquetting;104th, photovoltaic module;105th, color steel tile
In Fig. 6, Fig. 7, Fig. 8, Fig. 9
201st, weld bolt;202nd, bolt is welded;203rd, pressure adjusting knob;204th, welding gun;205th, welding switch;206th, it is grounded Pincers;207th, capacitor discharge stud welding machine;208th, color steel tile;209th, guide rail supporting plate;210th, mounting hole;211st, nut;212nd, guide rail; 213rd, component briquetting;214th, photovoltaic module;
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained belongs to what the present invention was protected Scope.
As Figure 6-9, described a kind of roofing photovoltaic support according to embodiments of the present invention and building color steel tile connection side Formula:
A, energy-storage type double screw-bolt spiral shell machine 207 is grounded 206 cramp joint part paint removal of pincers and cleaned out with sharp conductive, ground connection pincers 206 jaws are reliably clamped in is pressed by the pressure adjusting knob 203 in weldering color steel tile 208, then adjusted on welding gun 204 to suitable Power;
B, by the pad paint removal of color steel tile 208 and clean out with profit welding, by weld bolt 201 be put into weldering bolt 202 in, Weld bolt 201 is directed at pad and firmly pushing welding gun 204 makes weld bolt 201 be close to the surface of color steel tile 208, weldering is pressed Connect switch 205 and complete welding;
C, the mounting hole 210 of guide rail supporting plate 209 is placed in color steel tile 208 through weld bolt 201 and nut is tightened 211, the upper mounting rail 212 of guide rail supporting plate 209 passes through the installation photovoltaic component 214 of component briquetting 213 on guide rail 212;
As described above and knowable to practice, a kind of novel color steel tile roofing photovoltaic support of the present invention is special Welding equipment and operating procedure, compared with prior art, solve problems with:
First, it is to avoid angle speed type, standing-seam type color steel roofing photovoltaic bracket using fixture and bolt clamp it is tight Gu mounting means is in the presence of prolonged wind load, snow load and earthquake load and the problem of easy loosening even comes off.
Second, it is to avoid in the punching of ladder type color steel roofing, original roofing waterproof effect will not be destroyed, it is to avoid using anti- Season cracking and the modification that glue bar or marine glue are produced are so that the problem of causing rain penetration, greatly reduces and be manufactured into This.
3rd, it is to avoid the problem of the color steel tile section rust corrosion produced by punching
4th, fixture by the way of bolt is directly welded to connect with color steel tile compared with prior art, bolt punching and Strongly gluing connected mode will greatly improve the structural strength of whole roofing photovoltaic support, reduce skyscraper in wind lotus Carry, under snow load and seismic loading because roofing photovoltaic photovoltaic module and the bonding strength of color steel tile not enough caused by loosening and The risk probability come off;Avoid the person and property loss caused by the landing of photovoltaic bracket and photovoltaic photovoltaic module.
5th, there is working procedure simple by the way of bolt is directly welded to connect with color steel tile, the parts used It is few, the advantage that the engineering time is short and the cost of material is low.
6th, the connected mode of capacitor discharge stud welding machine weld bolt need not be according to the fixture of color steel tile corrugated shape It is directly welded in color steel tile, solves because the model of color steel tile is more, the color steel tile corrugation sectional dimension of each model is different, its Fixture substantially can not be general so that color steel roofing photovoltaic support structure assembles complexity in installation process, and every kind of color steel tile is needed The fixture of respective cross-section shape is produced according to its cross sectional shape, mould needed for fixture production is more, adds production cost Problem.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (1)

1. a kind of roofing photovoltaic support and building color steel tile connected mode, it is characterised in that:
It is using other field widely used capacitor discharge stud welding machine that installation is existing to replace on color steel tile surface with bolt welding There is being punched in color steel tile in technology, be then connected by tap bolt or rivet with fixture, or connected using gluing with fixture The connected mode connect, then again in weld bolt upper mounting rail supporting plate, guide rail supporting plate upper mounting rail uses component pressure on guide rail Block fixes photovoltaic module;Which comprises the steps:
A, by the pincers cramp joint part paint removal of energy-storage type double screw-bolt spiral shell machine ground connection and clean out with sharp conductive, ground connection pincers jaw is reliably pressed from both sides Hold on by weldering color steel tile, then adjust the pressure adjusting knob on welding gun to convenient pressure;
B, by the paint removal of color steel tile pad and clean out with profit welding, by weld bolt be put into weldering bolt in, by weld bolt pair Quasi- pad simultaneously firmly pushes welding gun and weld bolt is close to color steel tile surface, presses welding switch and completes welding;
C, guide rail supporting plate mounting hole is placed in color steel tile through weld bolt and nut is tightened, installed and lead on guide rail supporting plate Pass through component briquetting installation photovoltaic component on rail, guide rail.
CN201710372102.XA 2017-05-24 2017-05-24 A kind of roofing photovoltaic support and building color steel tile connected mode Pending CN107222155A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710372102.XA CN107222155A (en) 2017-05-24 2017-05-24 A kind of roofing photovoltaic support and building color steel tile connected mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710372102.XA CN107222155A (en) 2017-05-24 2017-05-24 A kind of roofing photovoltaic support and building color steel tile connected mode

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CN107222155A true CN107222155A (en) 2017-09-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110535407A (en) * 2018-05-24 2019-12-03 九州能源有限公司 A kind of photovoltaic bracket installation equipment
CN114182890A (en) * 2021-12-13 2022-03-15 浙江东南网架股份有限公司 Sliding limiting and connecting device for 360-degree meshed roof structure and photovoltaic structure

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202831434U (en) * 2012-08-28 2013-03-27 苏州爱康光伏安装系统有限公司 Solar roof structure for color steel tile
CN103046701A (en) * 2012-12-14 2013-04-17 中天光伏技术有限公司 Photovoltaic bracket structure for trapezoidal color steel tiled roof
CN205407679U (en) * 2015-11-24 2016-07-27 上海孟弗斯新能源科技有限公司 Simple and convenient type photovoltaic mounting system
CN106624295A (en) * 2016-08-30 2017-05-10 周瑞雪 Novel welding device special for color steel roofing photovoltaic support and operation process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202831434U (en) * 2012-08-28 2013-03-27 苏州爱康光伏安装系统有限公司 Solar roof structure for color steel tile
CN103046701A (en) * 2012-12-14 2013-04-17 中天光伏技术有限公司 Photovoltaic bracket structure for trapezoidal color steel tiled roof
CN205407679U (en) * 2015-11-24 2016-07-27 上海孟弗斯新能源科技有限公司 Simple and convenient type photovoltaic mounting system
CN106624295A (en) * 2016-08-30 2017-05-10 周瑞雪 Novel welding device special for color steel roofing photovoltaic support and operation process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110535407A (en) * 2018-05-24 2019-12-03 九州能源有限公司 A kind of photovoltaic bracket installation equipment
CN114182890A (en) * 2021-12-13 2022-03-15 浙江东南网架股份有限公司 Sliding limiting and connecting device for 360-degree meshed roof structure and photovoltaic structure

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