CN107220776A - A kind of first station Card read/write system of automotive seat assembling based on RFID technique - Google Patents
A kind of first station Card read/write system of automotive seat assembling based on RFID technique Download PDFInfo
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Abstract
The present invention relates to technical field of RFID, particularly a kind of first station Card read/write system of automotive seat assembling based on RFID technique.To overcome in actual assembly line production environment, because HF RPID tags are under the complex electromagnetic environment of workshop, read-write failure is easily caused to cause the problem of whole production line can not be matched in time with sequential production system, the present invention proposes a kind of first station frock Card read/write method of calibration of automobile assembling production line, the read-write mode of the Card read/write system for the assembling product for entering first station is improved, by increasing to the data check after tag read, ensure the write-in of label data, avoid interruption or mismatch that the sequential caused by label sky is write is produced, realize the normal operation of sequential production line, it ensure that effective reliability service of production.
Description
Technical field
The present invention relates to technical field of RFID, particularly a kind of first station of automotive seat assembling based on RFID technique
Card read/write system.
Background technology
The Assembling Production activity of automobile produced as discrete industry in typical case, with following characteristics：Production process
Parallel and asynchronous, functions of the equipments redundancy is big, and controlled quentity controlled variable is separate, resources of production complex management, and in process of production zero
Part is in discrete state, and the manufacturing of vehicle is main to be realized by Physical Processing and assembling.
With the progressively aggravation of market competition, modern manufacturing industry is needed in face of increasing challenge, be in particular in
Under several aspects：The production model of a small amount of multiple types, the production cycle constantly shortened, the changeable demand of client is timely responded to.
These require that modern manufacturing industry possesses higher automation and the level of informatization.RFID(Radio Frequency
Identification signal) is transmitted between label and read write line using electromagnetic induction principle, as a kind of contactless
Automatic identification technology, with memory data output is big, read-write, noncontact, identification distance is remote, recognition speed is fast, good confidentiality, wear
Permeability is strong, long lifespan, good environmental adaptability and the advantages of can recognize multi-tag simultaneously.
Workshop is used as the beginning and the end node of the center place of product manufacturing, finished product logistics and supply logistics, the system in workshop
Make ability and its internal flows ability serves conclusive effect to the production capacity of enterprise.And manufacturing execution system
(Manufacturing Execution System, MES) is used as undertaking ERP (Enterprise Resource System
, Enterprise Resources Plan) system, coordinate SCM (Supply Chain Management, supply chain management) system, scheduling
The hinge of bottom production control system, plays an important role in manufacture process, is the one kind for carrying out workshop management
Advanced technology.And incorporate RFID technique among MES system, it must be favorably improved between production line monitoring capacity, elimination system
Information tomography, improves production management level, is to promote one of numerous approach of traditional manufacture development upgrading.
RFID is mainly a kind of identification technology, is continuously available application in various industries and business scope at present, its effect
Be allow information management system use no or little it is artificial in the case of automatic identification article and its attribute, reach asset management, position
Put the purpose of management and network management.Meanwhile, RFID technique is a fast-developing technology, because its unique application
It is set to be widely used on auto industry production line with convenience, wherein the application of the RFID system of shf band
Even more turn into international study hotspot.However, auto industry production line is a complicated open metal environment, shf band
RFID system there is extremely strong sensitiveness for metal, RFID antenna easily is influenceed to become radiation characteristic by metal
Change, metal has the effect of reflection and shielding to the antenna field of ultrahigh frequency RFID system, reflection can cause the read-write blind spot of note,
So as to influence the normal operation of whole sequential production system.
The content of the invention
To overcome in actual assembly line production environment, because HF RPID tags are under the complex electromagnetic environment of workshop,
Read-write failure is easily caused so as to cause the problem of whole production line can not be matched in time with sequential production system, the present invention is carried
A kind of first station frock Card read/write method of calibration of automobile assembling production line is gone out, the information of the assembling product to entering first station
The read-write mode of read-write system is improved, by increasing to the data check after tag read, it is ensured that the write-in of label data,
Interruption or mismatch that the sequential caused by label sky is write is produced are avoided, the normal operation of sequential production line is realized.
To reach above-mentioned purpose, the present invention provides following technical scheme：
A kind of first station Card read/write system of automotive seat assembling based on RFID technique, mainly includes production management application service
Device, manufacturing execution system, RFID radio frequency read-write systems, wherein, described RFID radio frequency read-write systems mainly include RFID read-write
Device and frock RFID tag, RFID reader are arranged on production line, and RFID reader realizes the read-write of frock RFID tag,
RFID reader is connected with production management application server, realizes data interaction, and frock RFID tag is arranged on work to be assembled
Load onto.
Preferably, further, described manufacturing execution system includes MES inductive switches sensor and MES stoppers are passed
Sensor.
Automotive seat based on above-mentioned RFID technique assembles the frock Card read/write method of calibration of MES system, including following
Specific steps：
Step 1：First station frock initial information is read；
Step 2：Frock FRID label information writes；
Step 3:RFID labels write-in information reads verification；
Step 4:The configuration information of current frock is shown, the material Part No. matched as needed carries out sorting configuration；
Step 5:MES system is controlled to let pass.
Beneficial effects of the present invention
The present invention is improved to the read-write mode for entering the Card read/write system of the assembling product of first station, by increasing to mark
Data check after label read-write, it is ensured that the write-in of label data, it is to avoid the interruption or not of the sequential production caused by label sky is write
Matching, realizes the normal operation of sequential production line.
Embodiment
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described,
Obviously, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based in the present invention
Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all
Belong to the scope of protection of the invention.
Embodiment
A kind of first station Card read/write system of automotive seat assembling based on RFID technique, mainly includes production management application
Server, manufacturing execution system, RFID radio frequency read-write systems, wherein, described RFID radio frequency read-write systems mainly include RFID
Read write line and frock RFID tag, RFID reader are arranged on production line, and RFID reader realizes the reading of frock RFID tag
Write, RFID reader is connected with production management application server, realize data interaction, frock RFID tag is arranged on to be assembled
In frock, manufacturing execution system includes MES inductive switches sensor and MES stopper sensors.
Automotive seat based on above-mentioned RFID technique assembles the frock Card read/write method of calibration of MES system, including following
Specific steps：
Step 1：First station frock initial information is read
101）When frock is by first station, MES inductive switches sensor is read out to frock occupancy state；
102）If occupy-place, RFID reader reads the information that current frock or so is driven, meanwhile, production management application server is by a left side
The right side is driven issues current frock information of reaching the standard grade respectively, if not occupy-place；
103）To step 102）The information of acquisition carries out matching verification, if information is driven and a left side for information of currently reaching the standard grade in the left and right of frock
Information is driven unanimously in the right side,
Label information and the left and right information of data to be issued that frock or so is driven, i.e., as L/R in the 26th of frock label information
Whether information field matches with the L/R information fields in the 25th that treats lower photos and sending messages, such as consistent, automatic printing bar code and entrance
Step 2 starts RFID label information write operations, if inconsistent, points out the left and right of frock to drive Information abnormity, RFID reader
Write operation is not carried out to RFID label informations；
Step 2：Frock FRID label information writes
201）Current frock information of reaching the standard grade is verified as information to be written, to judging the length of information character, sequence
Continuity, track distribution are verified：
First, it is determined that whether character length is regular length i.e. 26
Secondly, the 12nd of information to be reached the standard grade, if be a last track number valency 1, for example, upper a set of track is 2, current rail
Road one is set to 3, otherwise examines failure, when track number is more than 10, is just initially 0；
Finally, information SEQ fields must be it is successional, if it is upper it is a set of be 331, the 18th of information to be reached the standard grade 4 words rising
Symbol must be 332, otherwise examine failure.
When above-mentioned verification fails, Stop message is issued, information write operation, if errorless, into next step；
202）Current frock information of reaching the standard grade is changed into 16 systems, then calculating character length, start-stop storage address section, RFID write
Enter instruction and frock RFID tag is sent to by RFID reader, carry out information write operation；
203）After the completion of the write-in of frock FRID label information, frock RFID tag feedback information write state instruction code is arrived
RFID reader, it is if success instruction code, then otherwise, automatic to repeat to operate above into step 3；
Step 3:RFID labels write-in information reads verification
301）After frock RFID tag is successfully written information, RFID reader sends 16 systems and read to frock RFID tag to be referred to
Order, reads the data in frock RFID tag, and be converted into character type information by character；
302）The information that will be read in from frock RFID tag, is contrasted with current frock information of reaching the standard grade, if unanimously, into step
4, if inconsistent, into step 2；
Step 4:The configuration information of current frock is shown, the material Part No. matched as needed carries out sorting configuration
401）The left and right configuration information of current frock is shown, the material Part No. matched as needed carries out sorting pickup, sorting
Barcode scanner barcode scanning operation is carried out to configuration part during pickup；
402）The barcode scanning parts information that production management application server is received by barcode scanner, and with production management application server
Material Part No. in the current frock information of reaching the standard grade provided carries out contrast verification, and barcode standard constitutes for the data of 5 parts, by
Comma is separated, 1. Part No.s, 2. dates of manufacture, 3, produces order of classes or grades at school.4 serial numbers, 5 supplier information.Relevant matching field takes bar
The Part I of code, with regard to Part No.；Data storage is partial data.
If Part No. verification is consistent, into step 5, if inconsistent, picture shows red early warning, and finger of dispatching a car is forbidden in transmission
Order, frock forbidden moves to next station；
Step 5:MES system is controlled to let pass
501）According to matching result, production management application server sends instruction of letting pass to Manufacturing Executive System MES；
502）Manufacturing Executive System MES reads the clearance instruction sent, if receive for all-clear, let pass, it is no
Then resend clearance instruction；
503）The completion information received according to Manufacturing Executive System MES stopper sensor, rower is entered to current information of reaching the standard grade
Note, into next frock flow.
After all match informations all succeed, stopper has been shipped, and system obtains whether stopper has acted automatically, if
Action（Dispatch a car）, indicate and reached the standard grade in this information of reaching the standard grade automatically（Online_status field identifications）, complete first
Station reads and writes process.
The present invention is improved to the read-write mode for entering the Card read/write system of the assembling product of first station, passes through increase
To the data check after tag read, it is ensured that the write-in of label data, it is to avoid the interruption of the sequential production caused by label sky is write
Or mismatch, realize the normal operation of sequential production line.
Finally illustrate, preferred embodiment above is merely to illustrate technical scheme and unrestricted, although logical
Cross above preferred embodiment the present invention is described in detail, it is to be understood by those skilled in the art that can be
Various changes are made to it in form and in details, without departing from claims of the present invention limited range.
Claims (4)
1. a kind of first station Card read/write system of automotive seat assembling based on RFID technique, mainly includes production management application clothes
Business device, manufacturing execution system, it is characterised in that also including RFID radio frequency read-write systems, wherein, described RFID radio frequencies read-write system
System mainly includes RFID reader and frock RFID tag, and RFID reader is arranged on production line, and RFID reader realizes work
The read-write of RFID tag is filled, RFID reader is connected with production management application server, realizes data interaction, frock RFID tag
It is arranged in frock to be assembled.
2. a kind of first station Card read/write system of automotive seat assembling based on RFID technique according to claim 1, its
It is characterised by：Described manufacturing execution system includes MES inductive switches sensor and MES stopper sensors.
3. the automotive seat based on above-mentioned RFID technique assembles the frock Card read/write method of calibration of MES system, it is characterised in that：
Mainly include the following steps that
Step 1：First station frock initial information is read
101）When frock is by first station, MES inductive switches sensor is read out to frock occupancy state；
102）If occupy-place, RFID reader reads the information that current frock or so is driven, meanwhile, production management application server is by a left side
The right side is driven issues current frock information of reaching the standard grade respectively；
103）To step 102）The information of acquisition carries out matching verification, if information is driven and a left side for information of currently reaching the standard grade in the left and right of frock
Information is driven unanimously in the right side, and automatic printing bar code and entrance step 2 start RFID label information write operations, if inconsistent, point out
Information abnormity is driven in the left and right of frock, and RFID reader does not carry out write operation to RFID label informations；
Step 2：Frock RFID tag writes information
201）Current frock information of reaching the standard grade is verified as information to be written, to judging the length of information character, sequence
Continuity, track distribution are verified, if errorless, and into next step, otherwise Stop message is issued and information write operation；
202）Current frock information of reaching the standard grade is changed into 16 systems, then calculating character length, start-stop storage address section, RFID write
Enter instruction and frock RFID tag is sent to by RFID reader, carry out information write operation；
203）After the completion of the write-in of frock FRID label information, frock RFID tag feedback information write state instruction code is arrived
RFID reader, it is if success instruction code, then otherwise, automatic to repeat to operate above into step 3；
Step 3:RFID labels write-in information reads verification
301）After frock RFID tag is successfully written information, RFID reader sends 16 systems and read to frock RFID tag to be referred to
Order, reads the data in frock RFID tag, and be converted into character type information by character；
302）The information that will be read in from frock RFID tag, is contrasted with current frock information of reaching the standard grade, if unanimously, into step
4, if inconsistent, into step 2；
Step 4:The configuration information of current frock is shown, the material Part No. matched as needed carries out sorting configuration
401）The left and right configuration information of current frock is shown, the material Part No. matched as needed carries out sorting pickup, sorting
Barcode scanner barcode scanning operation is carried out to configuration part during pickup；
402）The barcode scanning parts information that production management application server is received by barcode scanner, and with production management application server
Material Part No. in the current frock information of reaching the standard grade provided carries out contrast verification, if unanimously, into step 5, otherwise, production pipe
Reason application server is sent to tooling production line forbids departure instructions, and frock forbidden moves are to next station, and in production line
Red early warning is carried out to show；
Step 5:MES system is controlled to let pass
501）According to matching result, production management application server sends instruction of letting pass to Manufacturing Executive System MES；
502）Manufacturing Executive System MES reads the clearance instruction sent, if receive for all-clear, let pass, it is no
Then resend clearance instruction；
503）The completion information received according to Manufacturing Executive System MES stopper sensor, rower is entered to current information of reaching the standard grade
Note, into next frock flow.
4. frock Card read/write method of calibration according to claim 3, it is characterised in that：In step 2, track is distributed
What is verified concretely comprises the following steps：
1）After upper a set of frock information completely, which is reached the standard grade, dispatches a car, production management application server is recorded to its orbit number；
2）The orbit number that production management application server passes through the current frock information of reaching the standard grade of reading；
3）Judge after original orbit number+1 whether to be equal to the orbit number for frock information of currently reaching the standard grade, after original orbit number+1
For 10, return the orbit number after 0 again with frock information of currently reaching the standard grade to judge to it, if being not equal to, point out current frock of reaching the standard grade
The track assignment error of information.
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| CN201710413165.5A CN107220776B (en) | 2017-06-05 | 2017-06-05 | A kind of first station Card read/write system of automotive seat assembly based on RFID technique |
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Cited By (8)
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| CN108608200A (en) * | 2018-04-17 | 2018-10-02 | 广州汽车集团乘用车有限公司 | Tightening control manages system and tightening control method |
| CN109581979A (en) * | 2018-11-22 | 2019-04-05 | 郑州云海信息技术有限公司 | The method and system of node and cabinet Auto-matching and scheduling based on MES system |
| CN109765867A (en) * | 2019-02-02 | 2019-05-17 | 宁波吉利汽车研究开发有限公司 | Production control and Auto-body manufacturing system |
| CN110711974A (en) * | 2019-09-25 | 2020-01-21 | 中国第一汽车股份有限公司 | Multi-vehicle flexible welding line information management and scheduling system |
| CN111708337A (en) * | 2020-06-05 | 2020-09-25 | 长春富维安道拓汽车饰件系统有限公司 | Four-in-one intelligent production control system for automobile seat |
| CN112099454A (en) * | 2020-09-24 | 2020-12-18 | 富泰华精密电子（郑州）有限公司 | Control method, control device, and storage medium |
| CN113219899A (en) * | 2021-07-08 | 2021-08-06 | 宜科(天津)电子有限公司 | General assembly line target information acquisition system |
| CN113448296A (en) * | 2021-06-08 | 2021-09-28 | 东风柳州汽车有限公司 | Vehicle production control method, device, equipment and storage medium |
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| CN108608200A (en) * | 2018-04-17 | 2018-10-02 | 广州汽车集团乘用车有限公司 | Tightening control manages system and tightening control method |
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| CN112099454A (en) * | 2020-09-24 | 2020-12-18 | 富泰华精密电子（郑州）有限公司 | Control method, control device, and storage medium |
| CN113448296A (en) * | 2021-06-08 | 2021-09-28 | 东风柳州汽车有限公司 | Vehicle production control method, device, equipment and storage medium |
| CN113219899A (en) * | 2021-07-08 | 2021-08-06 | 宜科(天津)电子有限公司 | General assembly line target information acquisition system |
| CN113219899B (en) * | 2021-07-08 | 2021-09-21 | 宜科(天津)电子有限公司 | General assembly line target information acquisition system |
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