CN107218074A - Excavation face in coal mine dust pelletizing system - Google Patents

Excavation face in coal mine dust pelletizing system Download PDF

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Publication number
CN107218074A
CN107218074A CN201710596018.6A CN201710596018A CN107218074A CN 107218074 A CN107218074 A CN 107218074A CN 201710596018 A CN201710596018 A CN 201710596018A CN 107218074 A CN107218074 A CN 107218074A
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dust
air
chamber
filler
air duct
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张江石
刘金锋
王亚萌
杨雪松
许培辉
张文越
赵群
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F5/00Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F1/00Ventilation of mines or tunnels; Distribution of ventilating currents
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F1/00Ventilation of mines or tunnels; Distribution of ventilating currents
    • E21F1/04Air ducts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F5/00Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
    • E21F5/02Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires by wetting or spraying
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F5/00Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
    • E21F5/02Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires by wetting or spraying
    • E21F5/04Spraying barriers
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F5/00Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
    • E21F5/20Drawing-off or depositing dust

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

本发明公开了一种煤矿综掘工作面除尘系统,包括:设置在掘进机一侧的控尘系统,控尘系统包括依次连接的压入式风机、压入式风筒和附壁风筒;吸尘系统,吸尘系统包括分别用于吸取掘进机截割头位置处、铲板位置处和刮板运输机与皮带输送机转运点位置处的粉尘的第一吸尘罩、第二吸尘罩和第三吸尘罩以及吸尘风筒、吸尘罩组装箱,第一吸尘罩、第二吸尘罩、第三吸尘罩和吸尘风筒均与吸尘罩组装箱连接;设置在掘进机另一侧的收尘系统,包括依次连接的抽出式风筒、除尘器和抽出式风机,抽出式风筒与吸尘罩组装箱连接。该煤矿综掘工作面除尘系统能有效控制粉尘在井下巷道的扩散传播,吸尘效果好,收尘效率高,可大大降低煤矿综掘工作面粉尘浓度。

The invention discloses a dust removal system for fully mechanized excavation working faces in coal mines, comprising: a dust control system arranged on one side of a roadheader, the dust control system comprising a press-in fan, a press-in air cylinder and a wall-attached air cylinder connected in sequence; Dust suction system, the dust suction system includes the first dust suction hood and the second dust suction hood for respectively sucking the dust at the position of the cutting head of the roadheader, at the position of the shovel plate, and at the transfer point of the scraper conveyor and the belt conveyor and the third dust collection hood, dust collection air cylinder, and dust collection hood assembly box, the first dust collection hood, the second dust collection hood, the third dust collection hood and the dust collection air cylinder are all connected with the dust collection hood assembly box; The dust collection system on the other side of the roadheader includes a draw-out air duct, a dust collector and a draw-out fan connected in sequence, and the draw-out air duct is connected with the dust collection hood assembly box. The coal mine fully mechanized excavation working face dust removal system can effectively control the diffusion of dust in the underground roadway, has good dust absorption effect and high dust collection efficiency, and can greatly reduce the coal mine fully mechanized excavation flour dust concentration.

Description

煤矿综掘工作面除尘系统Coal mine fully mechanized excavation working face dust removal system

技术领域technical field

本发明涉及煤矿除尘技术领域,特别是涉及一种煤矿综掘工作面除尘系统。The invention relates to the technical field of dust removal in coal mines, in particular to a dust removal system for fully mechanized excavation working faces in coal mines.

背景技术Background technique

综掘工作面是煤矿井下的最主要产尘点之一,随着煤矿采掘机械化程度的不断提高,高效、大功率掘进机的广泛使用,矿井开采强度越来越大,综掘工作面的粉尘产生量急剧增加,严重影响工人的身体健康,威胁矿井的安全生产。我国煤层赋存条件复杂、生产工艺差别很大,尤其是井下综掘工作面存在着粉尘产生量大、浓度高、通风难度大等问题,大量粉尘悬浮于空气中,不仅使得工作面能见度降低,对巷道正常掘进造成较大影响,而且对作业人员的身体健康构成严重危害,因此,有效控制综掘工作面的粉尘,对于保障井下作业人员的身心健康具有十分重要的现实意义。Fully mechanized excavation working face is one of the main dust-producing points in coal mines. With the continuous improvement of coal mining mechanization and the widespread use of high-efficiency and high-power roadheaders, the mine mining intensity is increasing, and the dust in fully mechanized excavation working face The sharp increase in production has seriously affected the health of workers and threatened the safe production of mines. The coal seam occurrence conditions in my country are complex and the production process is very different. Especially in the underground fully mechanized excavation working face, there are problems such as large dust generation, high concentration, and difficult ventilation. A large amount of dust is suspended in the air, which not only reduces the visibility of the working face, It has a great impact on the normal excavation of the roadway and poses a serious hazard to the health of the operators. Therefore, effective control of the dust in the fully mechanized excavation face has very important practical significance for ensuring the physical and mental health of underground operators.

仅仅使用一般的除尘措施,不能从根本上解决综掘工作面的粉尘现状。隔尘帘、网封闭式除尘工艺和空气幕封闭式除尘工艺可将综掘面迎头的粉尘控制在掘进机司机的前方,避免粉尘向巷道后方扩散。但应用隔尘帘、网封闭式除尘工艺会对掘进机司机视线和掘进机操作产生影响,空气幕封闭式除尘工艺也会带来噪声污染和影响掘进机操作等问题。在采掘工作面位置处,风流径直吹向煤矿综掘工作面,很多粉尘无法被除尘风机吸走,再加上煤矿综掘工作面粉尘产生量大、浓度高、分散度高,通风难度大以及产尘点尘源分布不集中,传统的吸尘方式无法有效收集粉尘,除尘效果较差。Just using general dust removal measures cannot fundamentally solve the current situation of dust in fully mechanized excavation face. The dust curtain, net-enclosed dust removal process and air curtain closed-type dust removal process can control the dust on the fully mechanized excavation face in front of the driver of the roadheader, and prevent the dust from spreading to the back of the roadway. However, the application of dust curtain and net-enclosed dust removal technology will affect the roadheader driver's sight and operation of the roadheader, and the air-curtain closed dust removal process will also bring noise pollution and affect the operation of the roadheader. At the position of the mining face, the wind blows directly to the fully mechanized excavation face of the coal mine, and a lot of dust cannot be sucked away by the dust removal fan. In addition, the coal mine mechanized excavation produces a large amount of dust, high concentration, high dispersion, and the ventilation is difficult. The distribution of dust sources at dust production points is not concentrated, and traditional dust collection methods cannot effectively collect dust, and the dust removal effect is poor.

发明内容Contents of the invention

本发明的目的是提供一种煤矿综掘工作面除尘系统,以解决上述现有技术存在的问题,有效控制粉尘在井下巷道的扩散传播,吸尘效果好,收尘效率高,可大大降低煤矿综掘工作面粉尘浓度。The purpose of the present invention is to provide a dust removal system for fully mechanized coal mine excavation working face, to solve the problems in the prior art mentioned above, to effectively control the diffusion of dust in the underground roadway, with good dust absorption effect and high dust collection efficiency, which can greatly reduce coal mine dust collection. Comprehensive excavation work flour dust concentration.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:

本发明提供一种煤矿综掘工作面除尘系统,包括:The invention provides a coal mine fully mechanized excavation working face dust removal system, comprising:

控尘系统,所述控尘系统设置在掘进机一侧,所述控尘系统包括依次连接的压入式风机、压入式风筒和附壁风筒;A dust control system, the dust control system is arranged on one side of the roadheader, and the dust control system includes a press-in fan, a press-in air cylinder and a wall-attached air cylinder connected in sequence;

吸尘系统,所述吸尘系统包括第一吸尘罩、第二吸尘罩、第三吸尘罩、吸尘风筒和吸尘罩组装箱,所述第一吸尘罩、第二吸尘罩和第三吸尘罩分别用于吸取掘进机截割头位置处、掘进机铲板位置处和刮板运输机与皮带输送机转运点位置处的粉尘,所述第一吸尘罩、所述第二吸尘罩和所述第三吸尘罩均通过风管与所述吸尘罩组装箱连接,所述吸尘风筒与所述吸尘罩组装箱连接;A dust suction system, the dust suction system includes a first dust suction hood, a second dust suction hood, a third dust suction hood, a dust suction air cylinder and a dust suction hood assembly box, the first dust suction hood, the second dust suction The dust cover and the third dust cover are respectively used to absorb the dust at the position of the cutting head of the roadheader, the position of the shovel of the roadheader and the transfer point of the scraper conveyor and the belt conveyor. The first dust cover, the Both the second dust collection hood and the third dust collection hood are connected to the dust collection hood assembly box through an air duct, and the dust collection air cylinder is connected to the dust collection hood assembly box;

以及收尘系统,所述收尘系统设置在掘进机的另一侧,所述收尘系统包括依次连接的抽出式风筒、除尘器和抽出式风机,所述抽出式风筒与所述吸尘罩组装箱连接。And a dust collection system, the dust collection system is arranged on the other side of the roadheader, the dust collection system includes a draw-out air cylinder, a dust collector and a draw-out fan connected in sequence, and the draw-out air cylinder and the suction The dust cover assembly box is connected.

优选的,所述附壁风筒包括筒体和设置在所述筒体侧壁上的多个导风管,各所述导风管沿所述筒体外侧壁呈螺旋线型布置,各所述导风管上设置有导风管进风口和导风管出风口,所述导风管进风口贯通所述筒体的筒壁。Preferably, the wall-attached air duct includes a cylinder body and a plurality of air guide pipes arranged on the side wall of the cylinder body, each of the air guide pipes is arranged in a spiral shape along the outer side wall of the cylinder body, each The air guide pipe is provided with an air guide pipe air inlet and an air guide pipe air outlet, and the air guide pipe air inlet passes through the cylinder wall of the cylinder body.

优选的,所述筒体的进风端和出风端分别连接有风筒变径和锥形风筒,所述锥形风筒和所述风筒变径与所述筒体均为可拆卸连接。Preferably, the air inlet end and the air outlet end of the cylinder are respectively connected with an air duct reducing diameter and a conical air duct, and the conical air duct, the air duct reducing diameter and the cylinder body are all detachable connect.

优选的,所述第一吸尘罩、所述第二吸尘罩和所述第三吸尘罩的吸尘口处设置有网状铁丝,所述吸尘罩组装箱上设有分别与所述第一吸尘罩的风管、所述第二吸尘罩的风管、所述第三吸尘罩的风管和所述吸尘风筒相连通的箱体进风口,各所述箱体进风口中设置有导流板。Preferably, the dust suction ports of the first dust collection hood, the second dust collection hood and the third dust collection hood are provided with mesh iron wires, and the dust suction hood assembly box is provided with The air duct of the first dust collection hood, the air duct of the second dust collection hood, the air duct of the third dust collection hood and the air inlet of the box connected to the dust suction air cylinder, each of the boxes A deflector is arranged in the air inlet of the body.

优选的,所述除尘器包括顺次连接的自激式水浴除尘部分、填料除尘部和湿式振弦栅除尘部分,所述自激水浴除尘部分用于捕集大颗粒粉尘,所述填料除尘部分用于捕集较小颗粒粉尘,所述湿式振弦栅除尘部分用于捕集呼吸性粉尘。Preferably, the dust collector includes a self-excited water bath dedusting part, a packing dedusting part and a wet vibrating wire grid dedusting part connected in sequence, the self-excited water bath dedusting part is used to collect large particle dust, and the packing dedusting part It is used to capture small particle dust, and the dust removal part of the wet vibrating wire grid is used to capture respirable dust.

优选的,所述自激式水浴除尘部分包括进气室、除尘漏斗、S型叶片、溢流水箱和气雾室,所述进气室上开有与所述抽出式风筒连接的进气口,所述进气室和所述气雾室紧邻并排设置在所述除尘漏斗上方,且所述进气室和所述气雾室均与所述除尘漏斗连通;所述S型叶片水平布置于所述进气室和所述气雾室之间且位于所述除尘漏斗上方,所述S型叶片包括上叶片和下叶片,所述上叶片和所述下叶片之间形成净化室;所述除尘漏斗底部通过第一阀门连接有第一排浆管,所述除尘漏斗侧壁通过第二阀门连接有第一供水管;所述溢流水箱设置在所述除尘漏斗外侧并通过溢流开口与所述除尘漏斗连通,所述溢流水箱上部设有连通所述溢流水箱和所述气雾室的通气室,所述溢流水箱底部通过第三阀门连接有第二排浆管,所述溢流水箱侧壁通过第四阀门连接有第二供水管,所述溢流水箱内设有水位监测器。Preferably, the self-excited water bath dedusting part includes an air inlet chamber, a dust removal funnel, an S-shaped blade, an overflow water tank and an aerosol chamber, and the air inlet chamber is provided with an air inlet connected to the extraction air cylinder , the air inlet chamber and the aerosol chamber are arranged adjacent to and side by side above the dust removal funnel, and both the air inlet chamber and the aerosol chamber communicate with the dust removal funnel; the S-shaped blades are arranged horizontally on Between the air inlet chamber and the aerosol chamber and above the dust removal funnel, the S-shaped blade includes an upper blade and a lower blade, and a clean room is formed between the upper blade and the lower blade; The bottom of the dust removal funnel is connected with the first slurry discharge pipe through the first valve, and the side wall of the dust removal funnel is connected with the first water supply pipe through the second valve; the overflow water tank is arranged on the outside of the dust removal funnel and is connected with the overflow opening The dust removal funnel is connected, the upper part of the overflow water tank is provided with a ventilating chamber connecting the overflow water tank and the aerosol chamber, and the bottom of the overflow water tank is connected with a second slurry discharge pipe through a third valve. The side wall of the overflow water tank is connected with the second water supply pipe through the fourth valve, and a water level monitor is arranged in the overflow water tank.

优选的,所述除尘漏斗为可调式漏斗,所述进气室为可调进气室,所述除尘漏斗包括两端相互连接的锥体固定侧壁和锥体调整侧壁,所述进气室包括两端相互连接的柱体固定侧壁和柱体调整侧壁,所述锥体调整侧壁的上端与所述柱体调整侧壁的下端连接,所述锥体调整侧壁和所述柱体调整侧壁为可伸展侧壁,所述锥体调整侧壁通过支撑件连接有调节手把。Preferably, the dust removal funnel is an adjustable funnel, the air intake chamber is an adjustable air intake chamber, the dust removal funnel includes a cone fixed side wall and a cone adjustment side wall connected at both ends, the air intake The chamber includes a cylinder fixed side wall and a cylinder adjustment side wall connected at both ends, the upper end of the cone adjustment side wall is connected with the lower end of the cylinder adjustment side wall, the cone adjustment side wall and the cylinder adjustment side wall The cylinder adjustment side wall is an extendable side wall, and the cone adjustment side wall is connected with an adjustment handle through a support.

优选的,所述填料除尘部分包括填料室、填料层、填料上筛板、填料下筛板,所述填料室与所述气雾室连通,所述填料上筛板和所述填料下筛板分别设置在所述填料室的上下两端,所述填料层设置于所述填料上筛板和所述填料下筛板之间,所述填料上筛板上设置有第一喷嘴,所述第一喷嘴为高压喷雾喷嘴,所述第一喷嘴连接有第一自动喷雾系统。Preferably, the filler dedusting part includes a filler chamber, a filler layer, an upper sieve plate for filler, and a lower sieve plate for filler, the filler chamber communicates with the aerosol chamber, and the upper sieve plate for filler and the lower sieve plate for filler respectively arranged at the upper and lower ends of the packing chamber, the packing layer is arranged between the upper sieve plate of the packing and the lower sieve plate of the packing, the upper sieve plate of the packing is provided with a first nozzle, and the second One nozzle is a high-pressure spray nozzle, and the first nozzle is connected with a first automatic spray system.

优选的,所述湿式振弦栅除尘部分包括射流室、振弦栅和振弦栅管路,所述射流室包括气体进入腔和射流器,所述射流器包括文氏管和设置在所述文氏管内的第二喷嘴,所述文氏管包括依次连接且一体成型的吸气室、喉管和扩散管,所述气体进入腔一端与所述填料室的上端连接,所述气体进入腔的另一端与所述吸气室连接,所述扩散管与所述振弦栅管路连接,所述第二喷嘴连接有第二自动喷雾系统,所述振弦栅管路与所述扩散管连接的一端内设有多层所述振弦栅,前后相邻设置的所述振弦栅的振弦丝互相垂直。Preferably, the wet-type vibrating wire grid dedusting part includes a jet chamber, a vibrating wire grid and a vibrating wire grid pipeline, the jet chamber includes a gas inlet chamber and an ejector, and the ejector includes a venturi tube and is arranged on the The second nozzle in the Venturi tube. The Venturi tube includes a sequentially connected and integrally formed suction chamber, a throat and a diffuser tube. One end of the gas inlet chamber is connected to the upper end of the packing chamber, and the gas inlet chamber The other end is connected with the suction chamber, the diffusion pipe is connected with the vibrating wire grid pipeline, the second nozzle is connected with a second automatic spraying system, the vibrating wire grid pipeline is connected with the diffuser pipe One end of the connection is provided with multiple layers of the vibrating wire grids, and the vibrating wires of the vibrating wire grids arranged adjacent to each other are perpendicular to each other.

优选的,沿风流流动方向,所述振弦栅管路在所述振弦栅的下方由前至后依次设置有除尘水斗和除雾水斗;所述振弦栅管路与所述抽出式风机的连接位置设置有风机排水管。Preferably, along the wind flow direction, the vibrating wire grid pipeline is provided with a dust removal bucket and a demist bucket in sequence from front to back under the vibrating wire grid; The connection position of the type fan is provided with a fan drain pipe.

本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:

本发明提供的煤矿综掘工作面除尘系统的局部通风方式为长压短抽通风,以压入式通风为主,采用压入式风筒出风口加装附壁风筒的通风配套方式,在各产尘点加装吸尘罩,用吸尘罩组装箱将各吸尘罩及吸尘风筒与抽出式风筒组合安装,同时采用附壁风筒与除尘器匹配的方式,抽出式通风配备除尘器除尘,是集控尘、吸尘、收尘于一体的封闭式除尘系统,从控尘、吸尘、收尘三个方面有效控制了粉尘在井下巷道的扩散传播,大大提高了吸尘、收尘效率,大大降低了工作面粉尘浓度,收到了较好的降尘效果,消除了工作过程中的安全隐患;改善了煤矿综掘工作面的工作环境,提高了工作效率,降低了井下工人患尘肺病的可能,同时也大大降低了机械磨损,提高了仪器设备使用寿命和精度。The local ventilation mode of the dust removal system of the coal mine fully mechanized excavation working face provided by the present invention is long-pressure and short-pump ventilation, mainly press-in ventilation, and adopts the ventilation matching method of installing a wall-attached air duct at the air outlet of the press-in air duct. Install dust collection hoods at each dust production point, use the dust collection hood assembly box to assemble each dust collection hood, dust collection air cylinder and draw-out air cylinder, and adopt the method of matching the wall-attached air cylinder with the dust collector, and draw-out ventilation Equipped with a dust collector for dust removal, it is a closed dust removal system integrating dust control, dust suction and dust collection. It effectively controls the spread of dust in the underground roadway from the three aspects of dust control, dust suction and dust collection, and greatly improves the dust absorption. Dust and dust collection efficiency greatly reduced the dust concentration of working flour, received a better dust reduction effect, and eliminated potential safety hazards in the working process; The possibility of workers suffering from pneumoconiosis is also greatly reduced, and the service life and accuracy of instruments and equipment are improved.

压入式风机产生的风流进入压入式风筒,在压入式风筒出风口加装柔性附壁风筒,压入式风筒的风流一部分从锥形风筒以射流方式吹向工作面,另一部分风流通过条状导风管螺旋向前吹出,在不改变掘进工作面原有风量的情况下降低了附壁风筒末端出风口处的风速,减缓了掘进机工作时产生的粉尘向巷道后方扩散的速度,使得大量的粉尘在掘进机司机部位前方积聚;同时从附壁风筒条状导风管出来的风流沿巷道壁形成具有一定动能的螺旋状风流,产生良好的附壁效应,抑制粉尘飞扬。这股螺旋状风流的动能在吸尘风筒吸风口吸入含尘空气产生的轴向速度的共同作用下大大增加,从而可在掘进机司机工作区前方建立起可阻挡粉尘向外扩散的空气帷幕,有效地封闭了掘进机工作时产生的粉尘,防止粉尘向外扩散,为井下掘进机司机提供清洁的空气环境。The air flow generated by the press-in fan enters the press-in air cylinder, and a flexible wall-attached air cylinder is installed at the air outlet of the press-in air cylinder, and part of the air flow of the press-in air cylinder is blown from the cone air cylinder to the working surface in the form of a jet , the other part of the air flow is blown forward through the strip-shaped air duct spirally, which reduces the wind speed at the air outlet at the end of the wall-attached air duct without changing the original air volume of the excavation working face, and slows down the direction of dust generated when the roadheader is working. The speed of diffusion at the back of the roadway makes a large amount of dust accumulate in front of the driver of the roadheader; at the same time, the air flow from the strip-shaped air duct of the wall-attached fan cylinder forms a spiral air flow with a certain kinetic energy along the roadway wall, resulting in a good wall-mounted effect , to suppress dust flying. The kinetic energy of this spiral air flow is greatly increased under the joint action of the axial velocity generated by the dust-laden air inhaled by the suction port of the dust suction duct, so that an air curtain can be established in front of the driver's work area of the roadheader to prevent the dust from spreading outward. , Effectively seal the dust generated when the roadheader is working, prevent the dust from spreading outward, and provide a clean air environment for the driver of the underground roadheader.

在抽出式风机作用下,插入空气帷幕内的吸尘风筒可将含尘风流吸入除尘器,同时第一吸尘罩、第二吸尘罩、第三吸尘罩直接将掘进机的截割部、铲板和刮板运输机与皮带输送机转运点等综掘工作面主要产尘点处粉尘吸入除尘器,大大地提高了综掘工作面的吸尘效率。Under the action of the pull-out fan, the dust-absorbing air cylinder inserted into the air curtain can suck the dust-laden air flow into the dust collector, and at the same time, the first dust-absorbing hood, the second dust-absorbing hood, and the third dust-absorbing hood directly cut the roadheader The dust is sucked into the dust collector at the main dust-producing points of the fully mechanized excavation working face, such as the transfer point of the shovel and scraper conveyor and the belt conveyor, which greatly improves the dust collection efficiency of the fully mechanized excavation working face.

含尘风流进入除尘器,除尘过程从粗颗粒、细颗粒到微细颗粒依次净化,包含多级除尘:一级除尘为自激水浴除尘部分,用重力机理、惯性机理、离心机理对大颗粒粉尘进行捕集;二级除尘为填料除尘部分,用水浴机理、喷淋机理捕集较小颗粒粉尘;三级除尘为湿式振弦栅高效除尘部分,用振弦栅高效除尘机理捕集呼吸性粉尘。该除尘器不易堵塞,便于清洗,具有运行稳定,除尘效率高,处理风量大,维修方便等优点。The dust-laden air flow enters the dust collector, and the dust removal process is sequentially purified from coarse particles, fine particles to fine particles, including multi-stage dust removal: the first-stage dust removal is a self-excited water bath dust removal part, which uses gravity mechanism, inertia mechanism, and centrifugal mechanism to carry out large-particle dust. Capture; the secondary dust removal is the filler dust removal part, which captures smaller particles of dust by water bath mechanism and spray mechanism; the third stage dust removal is the high-efficiency dust removal part of the wet vibrating wire grid, which captures respirable dust by the high-efficiency dust removal mechanism of the vibrating wire grid. The dust collector is not easy to block, easy to clean, has the advantages of stable operation, high dust removal efficiency, large processing air volume, and convenient maintenance.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1是本发明煤矿综掘工作面除尘系统的结构示意图Fig. 1 is the structure schematic diagram of the dust removal system of the coal mine fully mechanized excavation working face of the present invention

图2是本发明煤矿综掘工作面除尘系统的附壁风筒的主视结构示意图。Fig. 2 is a front structural diagram of the wall-attached air duct of the dust removal system of the fully mechanized driving face of the coal mine according to the present invention.

图3是图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;

图4是本发明煤矿综掘工作面除尘系统的第一吸尘罩的结构示意图;Fig. 4 is a structural schematic diagram of the first dust collection hood of the coal mine fully mechanized excavation face dust removal system of the present invention;

图5是本发明煤矿综掘工作面除尘系统的第二吸尘罩的结构示意图;Fig. 5 is a schematic structural view of the second dust collection hood of the coal mine fully mechanized excavation face dust removal system of the present invention;

图6是本发明煤矿综掘工作面除尘系统的第三吸尘罩的结构示意图;Fig. 6 is a schematic structural view of the third dust collection hood of the coal mine fully mechanized excavation face dust removal system of the present invention;

图7是本发明煤矿综掘工作面除尘系统的吸尘罩组装箱的结构示意图;Fig. 7 is a schematic structural view of the dust collection cover assembly box of the dust removal system of the coal mine fully mechanized excavation working face of the present invention;

图8是本发明煤矿综掘工作面除尘系统的导流板的结构示意图;Fig. 8 is a schematic structural view of the deflector of the dust removal system of the coal mine fully mechanized excavation face of the present invention;

图9是本发明煤矿综掘工作面除尘系统的除尘器的结构示意图;Fig. 9 is a structural schematic diagram of the dust collector of the dust removal system of the coal mine fully mechanized excavation working face of the present invention;

图10是本发明煤矿综掘工作面除尘系统的除尘器的射流器的结构示意图;Fig. 10 is a schematic structural view of the jet device of the dust remover of the coal mine fully mechanized excavation working face dust removal system of the present invention;

图11a是本发明煤矿综掘工作面除尘系统的除尘器的S型叶片上叶片的形状与尺寸(mm)示意图;Fig. 11a is a schematic diagram of the shape and size (mm) of the blade on the S-shaped blade of the dust remover of the coal mine fully mechanized excavation face dust removal system of the present invention;

图11b是本发明煤矿综掘工作面除尘系统的除尘器的S型叶片下叶片的形状与尺寸(mm)示意图;Figure 11b is a schematic diagram of the shape and size (mm) of the lower blade of the S-shaped blade of the dust collector of the dust removal system of the coal mine fully mechanized excavation working face of the present invention;

图11c是本发明煤矿综掘工作面除尘系统的除尘器的S型叶片组合示意图;Figure 11c is a schematic diagram of the combination of S-shaped blades of the dust collector of the dust removal system of the coal mine fully mechanized excavation working face of the present invention;

图12是本发明煤矿综掘工作面除尘系统的除尘器的振弦栅的结构示意图;Fig. 12 is a structural schematic diagram of the vibrating wire grid of the dust collector of the dust removal system of the coal mine fully mechanized excavation face of the present invention;

图13是本发明煤矿综掘工作面除尘系统的风机排水管结构示意图。Fig. 13 is a structural schematic diagram of the fan drainage pipe of the dust removal system of the coal mine fully mechanized excavation face of the present invention.

图中:1-压入式风机;2-压入式风筒;3-附壁风筒;31-锥型风筒;32-导风管;33-导风管出风口;34-风筒变径;35-导风管进风口;36-筒体;4-司机部位;5-掘进机截割头;6-掘进机铲板;7-刮板运输机与皮带运输机的转运点;8-第一吸尘罩;9-第二吸尘罩;10-第三吸尘罩;101-挡尘帘;11-吸尘风筒;12-吸尘罩组装箱;121-箱体进风口;13-抽出式风筒;14-除尘器;141-第一供水管;142-进气室;1421-进气口;143-除尘漏斗;1431-调节手把;1432-支撑件;1433-第一排浆管;144-S型叶片;1441-上叶片;1442-下叶片;145-溢流水箱;1451-溢流开口;1452-第二排浆管;1453-第二供水管;1454-水位监测器;1455-通气室;146-气雾室;147-填料室;1471-填料下筛板;1472-填料上筛板;1473-填料球;1474-第一喷嘴;148-射流室;149-射流器;1491-文氏管;14911-吸气室;14912-喉管;14913-扩散管;1492-第二喷嘴;1410-振弦栅;1411-除尘水斗;1412-除雾水斗;1413-振弦栅管路;1414-风机排水管;14141-除尘器内圆筒,14142-风机外圆筒,14143-风机排水管排水处;15-抽出式风机。In the figure: 1-press-in fan; 2-press-in fan; 3-wall fan; 31-conical fan; Variable diameter; 35-air inlet of air guide pipe; 36-cylinder body; 4-driver's position; 5-cutting head of roadheader; 6-shovel of roadheader; The first dust collection hood; 9-the second dust collection hood; 10-the third dust collection hood; 101-dust curtain; 11-dust suction air cylinder; 12-dust collection hood assembly box; 13-draw-out air duct; 14-dust collector; 141-first water supply pipe; 142-inlet chamber; 1421-air inlet; 143-dust funnel; 1431-adjusting handle; A row of slurry pipes; 144-S-type blades; 1441-upper blades; 1442-lower blades; 145-overflow water tank; 1451-overflow opening; 1452-second row of slurry pipes; Water level monitor; 1455-ventilation chamber; 146-aerosol chamber; 147-filling chamber; 1471-filling lower sieve plate; 1472-filling upper sieve plate; 149-jet; 1491-venturi; 14911-suction chamber; 14912-throat; 14913-diffusion; 1492-second nozzle; 1410-vibrating wire grid; Bucket; 1413-vibrating wire grid pipeline; 1414-fan drainage pipe; 14141-dust collector inner cylinder, 14142-fan outer cylinder, 14143-fan drainage pipe drainage; 15-drawing fan.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明的目的是提供一种煤矿综掘工作面除尘系统,以解决上述现有技术存在的问题,能有效控制粉尘在井下巷道的扩散传播,吸尘效果好,收尘效率高,可大大降低煤矿综掘工作面粉尘浓度。The purpose of the present invention is to provide a dust removal system for fully mechanized excavation working face in coal mine to solve the problems in the prior art mentioned above. Flour dust concentration in fully mechanized excavation in coal mines.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

本发明提供一种煤矿综掘工作面除尘系统,如图1所示,包括控尘系统、吸尘系统和收尘系统,控尘系统设置在掘进机一侧,控尘系统包括依次连接的压入式风机1、压入式风筒2和附壁风筒3;吸尘系统包括第一吸尘罩8、第二吸尘罩9、第三吸尘罩10、吸尘风筒11和吸尘罩组装箱12,第一吸尘罩8、第二吸尘罩9和第三吸尘罩10分别用于吸取掘进机截割头5位置处、掘进机铲板6位置处和刮板运输机与皮带输送机转运点7位置处的粉尘,第一吸尘罩8、第二吸尘罩9和第三吸尘罩10均通过可伸缩风管与吸尘罩组装箱12连接,吸尘风筒11与吸尘罩组装箱12连接;收尘系统设置在掘进机的另一侧,收尘系统包括依次连接的抽出式风筒13、除尘器14和抽出式风机15,抽出式风筒13与吸尘罩组装箱12连接。The present invention provides a dust removal system for fully mechanized excavation working face in coal mine, as shown in Fig. 1, it includes a dust control system, a dust suction system and a dust collection system. The built-in fan 1, the press-in type air cylinder 2 and the wall-attached air cylinder 3; the dust collection system includes the first dust collection hood 8, the second dust collection The dust cover assembly box 12, the first dust suction cover 8, the second dust suction cover 9 and the third dust suction cover 10 are respectively used to absorb the position of the cutting head 5 of the roadheader, the position of the blade 6 of the roadheader and the scraper conveyor With the dust at the transfer point 7 of the belt conveyor, the first dust collection hood 8, the second dust collection hood 9 and the third dust collection hood 10 are all connected to the dust collection hood assembly box 12 through a telescopic air duct, and the dust suction wind The cylinder 11 is connected with the dust collection hood assembly box 12; the dust collection system is arranged on the other side of the roadheader, and the dust collection system includes a draw-out air cylinder 13, a dust collector 14 and a draw-out fan 15 connected in sequence, and the draw-out air cylinder 13 Connect with the dust collection hood assembly box 12.

采用上述结构,本发明提供的煤矿综掘工作面除尘系统的局部通风方式选择长压短抽通风,以压入式通风为主,采用压入式风筒2出风口加装附壁风筒3的配套通风方式,在各产尘点加装吸尘罩,用吸尘罩组装箱将各吸尘罩与除尘器风筒组合安装,同时采用附壁风筒与除尘器匹配的方式,抽出式通风配备除尘器除尘,是集控尘、吸尘、收尘于一体的封闭式除尘系统,从控尘、吸尘、收尘三个方面有效控制了粉尘在井下巷道的扩散传播,大大提高了吸尘、收尘效率,大大降低了工作面粉尘浓度,收到了较好的降尘效果,消除了工作过程中的安全隐患;改善了煤矿综掘工作面的工作环境,提高了工作效率,降低了井下工人患尘肺病的可能,同时也大大降低了机械磨损,提高了仪器设备使用寿命和精度。With the above-mentioned structure, the local ventilation mode of the coal mine fully mechanized excavation working face dust removal system provided by the present invention chooses long pressure and short suction ventilation, mainly press-in ventilation, and adopts press-in air duct 2 and installs wall-attached air duct 3 at the air outlet The matching ventilation method is to install dust collection hoods at each dust production point, and use the dust collection hood assembly box to assemble each dust collection hood and dust collector fan cylinder. Ventilation is equipped with a dust collector for dust removal. It is a closed dust removal system integrating dust control, dust collection and dust collection. It effectively controls the spread of dust in the underground roadway from the three aspects of dust control, dust collection and dust collection, and greatly improves the quality of life. The efficiency of dust suction and dust collection has greatly reduced the dust concentration of working flour, received a good dust reduction effect, and eliminated potential safety hazards in the working process; improved the working environment of the fully mechanized excavation face in coal mines, increased work efficiency, and reduced The possibility of underground workers suffering from pneumoconiosis is also greatly reduced, and the service life and accuracy of instruments and equipment are improved.

具体的方案中,压入式风机1距掘进巷道的距离设置为15~20m,压入式风筒2是直径为800mm的强力胶质阻燃风筒,各个风筒接口均采用双反压边,平直吊挂,逢环必挂;压入式风筒2筒口在刮板运输机与皮带输送机转运点7后面一定距离,距掘进面迎头的距离设为10~15m,压入式风筒2与抽出式风筒13重合段长度设为10~20m;压入式风机1压入风量要大于抽出式风机15抽出风量,确保重合段内有风流流动且在该段内不产生循环风,压入式风筒2风量Q与除尘器14吸风量Q的关系为Q=(1.2~1.3)QIn the specific plan, the distance between the press-in fan 1 and the tunneling roadway is set at 15-20m, the press-in fan 2 is a strong colloidal flame-retardant fan with a diameter of 800mm, and each fan port adopts double reverse pressure edge , straight hanging, must be hung on every ring; the mouth of the press-in air cylinder 2 is at a certain distance behind the transfer point 7 of the scraper conveyor and the belt conveyor, and the distance from the head-on face of the excavation is set to 10-15m. 2. The length of the overlapped section with the draw-out fan 13 is set to 10-20m; the press-in air volume of the push-in fan 1 is greater than the exhaust air volume of the draw-out fan 15, so as to ensure that there is wind flow in the overlap section and no circulating air is generated in this section. The relationship between the air volume Q pressure of the push-in air duct 2 and the air suction volume Q suction of the dust collector 14 is Q pressure = (1.2~1.3) Q suction .

作为一种优选的实施方式,如图2、图3所示,本发明提供的煤矿综掘工作面除尘系统的上述附壁风筒3包括筒体36和设置在筒体36侧壁上多个导风管32,导风管32为条状导风管,导风管32沿筒体36外侧壁呈螺旋线型布置,导风管32上设置有导风管进风口35和导风管出风口33,导风管进风口35贯通筒体36的筒壁。As a preferred embodiment, as shown in Fig. 2 and Fig. 3, the above-mentioned wall-mounted air duct 3 of the coal mine fully mechanized excavation working face dust removal system provided by the present invention includes a cylinder 36 and a plurality of cylinders arranged on the side wall of the cylinder 36. Air guide pipe 32, the air guide pipe 32 is a strip air guide pipe, the air guide pipe 32 is helically arranged along the outer wall of the cylinder body 36, and the air guide pipe 32 is provided with an air guide pipe air inlet 35 and an air guide pipe outlet. The tuyere 33 and the air inlet 35 of the air guide pipe penetrate the cylinder wall of the cylinder 36 .

本发明中的附壁风筒3能够改变压入式风筒风流出风方向,压入式风筒2中的轴向风流一部分从锥形风筒31以射流方式吹向工作面,另一部分通过条状的导风管32向前螺旋吹出,形成附壁效应,在司机部位前方形成一道旋转气幕,防止风流直接吹向工作面并在综掘机司机位的前方形成风幕隔尘区,阻止粉尘向巷道后方扩散,不仅具有很好的控尘效果,而且有利于驱散局部瓦斯。The wall-mounted air duct 3 in the present invention can change the air flow direction of the press-in air duct. Part of the axial air flow in the press-in air duct 2 is blown from the conical air duct 31 to the working surface in the form of a jet, and the other part passes through The strip-shaped air guide pipe 32 is blown out in a forward spiral, forming a Coanda effect, forming a rotating air curtain in front of the driver's position, preventing the wind from blowing directly to the working surface and forming an air curtain and dust-proof area in front of the driver's position of the fully mechanized excavator. Preventing the dust from spreading to the back of the roadway not only has a good dust control effect, but also helps to disperse local gas.

在进一步的方案中,如图2所示,筒体36的进风端和出风端分别连接有风筒变径34和锥形风筒31,锥形风筒31和风筒变径34与筒体36均为可拆卸连接;附壁风筒3通过风筒变径34或直接安装在压入式风筒2出风口,通过调节锥形风筒31的吹风口直径的大小能够调节风量分配,从而实现按实际需要调节风量分配。In a further solution, as shown in Figure 2, the air inlet end and the air outlet end of the cylinder 36 are respectively connected with an air cylinder reducing diameter 34 and a conical air cylinder 31, and the conical air cylinder 31 and the air cylinder reducing diameter 34 are connected to the air cylinder. The body 36 is detachably connected; the wall-attached air duct 3 is installed directly on the air outlet of the press-in air duct 2 through the air duct variable diameter 34, and the air volume distribution can be adjusted by adjusting the diameter of the air outlet of the conical air duct 31. In this way, the air volume distribution can be adjusted according to actual needs.

具体的方案中,附壁风筒3是直径为800mm(其具体制作尺寸需根据应用地点的实际情况确定)的柔性附壁风筒,导风管32为柔性导风管且沿螺旋线方向向前开启,形成狭缝状风流喷出口,狭缝段长2000mm。In the specific scheme, the wall-mounted air duct 3 is a flexible wall-attached air duct with a diameter of 800mm (the specific manufacturing size needs to be determined according to the actual situation of the application site), and the air guide pipe 32 is a flexible air guide pipe and extends along the direction of the helix. The front is opened to form a slit-shaped air flow outlet, and the slit length is 2000mm.

作为一种优选的实施方式,如图4~8所示,本发明提供的煤矿综掘工作面除尘系统的第一吸尘罩8、第二吸尘罩9和第三吸尘罩10的吸尘口处设置有网状铁丝,吸尘罩组装箱上设有分别与第一吸尘罩8的风管、第二吸尘罩9的风管、第三吸尘罩10的风管和吸尘风筒11相连通的箱体进风口121,各箱体进风口121中设置有导流板。As a preferred embodiment, as shown in Figures 4 to 8, the suction of the first dust collection hood 8, the second dust collection hood 9 and the third dust collection hood 10 of the coal mine fully mechanized excavation face dust removal system provided by the present invention The dust outlet is provided with mesh iron wire, and the dust collection hood assembly box is provided with the air duct of the first dust collection hood 8, the air duct of the second dust collection hood 9, the air duct of the third dust collection hood 10 and the suction The air inlets 121 of the cabinets connected to the dust blower 11 are provided with deflectors in each of the air inlets 121 of the cabinets.

具体的方案中,第一吸尘罩8布置在掘进机截割头5(切割机构)靠近抽出式风筒15的一侧,安装在掘进机的悬臂上,且处于第一吸尘罩8中心位置的风管要适当低于掘进机截割臂,第一吸尘罩8罩口与掘进机截割头竖直排列,通过可伸缩风管与吸尘罩组装箱12相连接;第二吸尘罩9布置在掘进机铲板6(转载机构)靠近吸尘系统一侧,第二吸尘罩9罩口与掘进机铲板6平行排列,通过可伸缩风管与吸尘罩组装箱12相连接;第三吸尘罩10布置在刮板运输机与皮带运输机的转运点7(转溜机构)上部,通过可伸缩风管与吸尘罩组装箱12相连接;吸尘风筒11连接吸尘罩组装箱12,吸尘罩组装箱12连接抽出式风筒13。In the specific scheme, the first dust collection cover 8 is arranged on the side of the roadheader cutting head 5 (cutting mechanism) close to the draw-out air cylinder 15, installed on the cantilever of the roadheader, and in the center of the first dust collection cover 8 The air duct of position will be suitably lower than the cutting arm of roadheader, and the 8 cover openings of the first dust suction cover are vertically arranged with the cutting head of roadheader, and are connected with dust suction cover assembly box 12 by telescopic air pipe; The dust cover 9 is arranged on the side of the roadheader shovel 6 (reproduced mechanism) close to the dust collection system, and the second dust collection cover 9 is arranged in parallel with the roadhead shovel 6, and is assembled with the dust collection box 12 through the telescopic air duct. connected; the third dust collection hood 10 is arranged on the upper part of the transfer point 7 (turning mechanism) of the scraper conveyor and the belt conveyor, and is connected with the dust collection hood assembly box 12 through a telescopic air duct; the dust collection air cylinder 11 is connected to the suction The dust cover assembly box 12, the dust collection cover assembly box 12 is connected with the draw-out air cylinder 13.

更具体的方案中,第一吸尘罩8为有边矩形吸尘罩,宽0.4m,长0.8m,控制风速Vc=2m/s,距掘进迎头0.2m;第二吸尘罩9为有边矩形吸尘罩,宽0.3m,长0.6m,距离尘源0.2m,控制风速Vc=1.5m/s;第三吸尘罩10为半密闭吸尘罩,开口处宽0.7m,长0.7m,吸尘罩开口处横截面面积A=0.49m2,安装特殊设计的挡尘帘101形成半密闭空间,控制风速Vc=1.0m/s;吸尘罩组装箱12与各吸尘罩的风管和吸尘风筒11相连通的箱体进风口121处布置导流板,通过调节导流板出风面积可以调节各风管和吸尘风筒11的风量分配,可以实现吸风量的多级多段调节,能够随时控制吸尘方向和风速大小;在各吸尘罩吸尘口布置的网状铁丝,能够防止块状粉尘颗粒沿罩口进入吸尘罩12,避免吸尘、收尘过程中装置发生堵塞,同时也避免了资源浪费。In a more specific solution, the first dust collection hood 8 is a rectangular dust collection hood with sides, 0.4m wide, 0.8m long, the control wind speed V c =2m/s, and 0.2m away from the head of the excavation; the second dust collection hood 9 is There is a rectangular suction hood with sides, 0.3m wide, 0.6m long, 0.2m away from the dust source, and the control wind speed V c =1.5m/s; the third dust suction hood 10 is a semi-closed dust suction hood with a width of 0.7m at the opening, The length is 0.7m, the cross-sectional area of the opening of the dust collection hood is A=0.49m 2 , and a specially designed dust-proof curtain 101 is installed to form a semi-closed space, and the wind speed is controlled V c =1.0m/s; the dust collection hood assembly box 12 is connected with each suction A deflector is arranged at the air inlet 121 of the box where the air duct of the dust cover is connected with the dust suction cylinder 11, and the air volume distribution of each air duct and the dust suction cylinder 11 can be adjusted by adjusting the air outlet area of the deflector, which can realize The multi-level and multi-stage adjustment of the air suction volume can control the dust collection direction and wind speed at any time; the mesh iron wires arranged at the suction ports of each dust collection hood can prevent massive dust particles from entering the dust collection hood 12 along the hood mouth, avoiding dust collection , The device is blocked during the dust collection process, and the waste of resources is also avoided.

作为一种优选的实施方式,如图1、图9所示,本发明提供的煤矿综掘工作面除尘系统的除尘器是集水浴、填料、射流器、振弦栅于一体的高效复合式湿式除尘器,其包括顺次连接的自激式水浴除尘部分、填料除尘部分和湿式振弦栅除尘部分。As a preferred embodiment, as shown in Figure 1 and Figure 9, the dust collector of the coal mine fully mechanized excavation face dust removal system provided by the present invention is a high-efficiency composite wet type that integrates a water bath, fillers, jets, and vibrating wire grids. The dust collector includes a self-excited water bath dust removal part, a packing dust removal part and a wet vibrating wire grid dust removal part connected in sequence.

上述除尘器包含多级除尘,除尘过程从粗颗粒、细颗粒到微细颗粒依次净化:一级除尘为自激式水浴除尘部分,用重力机理、惯性机理、离心机理对大颗粒粉尘进行捕集;二级除尘为填料除尘部分,用水浴机理、喷淋机理捕集较小颗粒粉尘;三级除尘为湿式振弦栅高效除尘部分,用振弦栅高效除尘机理捕集呼吸性粉尘。采用这种结构,在大体不增加除尘系统所占空间大小的情况下除尘效率达到98.6%以上,解决了采用一种除尘器除尘效率达不到,而采用多级除尘设备又不能满足煤矿井下狭窄的空间、特殊的技术条件以及对于成本的要求的问题;本发明提供的煤矿综掘工作面除尘系统的除尘器不易堵塞,便于清洗,具有运行稳定,除尘效率高,处理风量大,维修方便等优点。The above-mentioned dust collector includes multi-stage dust removal, and the dust removal process is sequentially purified from coarse particles, fine particles to fine particles: the first-stage dust removal is a self-excited water bath dust removal part, which uses gravity mechanism, inertia mechanism, and centrifugal mechanism to capture large particle dust; The second-level dust removal is the dust removal part of the filler, which collects small particle dust by the water bath mechanism and the spray mechanism; the third-level dust removal is the high-efficiency dust removal part of the wet vibrating wire grid, and the respirable dust is captured by the high-efficiency dust removal mechanism of the vibrating wire grid. With this structure, the dust removal efficiency can reach more than 98.6% without increasing the space occupied by the dust removal system. space, special technical conditions, and cost requirements; the dust collector of the dust removal system for fully mechanized coal mine excavation face provided by the invention is not easy to block, easy to clean, stable in operation, high in dust removal efficiency, large in air volume, and convenient in maintenance, etc. advantage.

具体的方案中,自激式水浴除尘部分包括进气室142、除尘漏斗143、S型叶片144、溢流水箱145和气雾室146,进气室142上开有与除尘器风筒13连接的进气口1421,进气室142和气雾室146并排设置在除尘漏斗143上方,且进气室142和气雾室146均与除尘漏斗143连通,S型叶片144水平安装布置于进气室142和气雾室146之间且位于除尘漏斗143上方,S型叶片144包括上叶片1441和下叶片1442,如图11a~11c所示,上叶片1441和下叶片1442之间形成净化室;除尘漏斗143底部通过第一阀门连接有第一排浆管1433,除尘漏斗143侧壁通过第二阀门连接有第一供水管141,溢流水箱145设置在除尘漏斗143外侧并通过溢流开口1451与除尘漏斗143连通,溢流水箱145上部设有连通溢流水箱145和气雾室146的通气室1455,溢流水箱145底部通过第三阀门连接有第二排浆管1452,溢流水箱145侧壁通过第四阀门连接有第二供水管1453,溢流水箱145内设有水位监测器1454。In the specific scheme, the self-excited water bath dedusting part includes an air inlet chamber 142, a dust removal funnel 143, an S-shaped blade 144, an overflow water tank 145, and an aerosol chamber 146. The air inlet 1421, the air inlet chamber 142 and the aerosol chamber 146 are arranged side by side above the dust removal funnel 143, and both the air inlet chamber 142 and the aerosol chamber 146 communicate with the dust removal funnel 143, and the S-shaped blades 144 are installed horizontally between the air inlet chamber 142 and the air inlet chamber 142. Between the mist chambers 146 and above the dust removal funnel 143, the S-shaped blade 144 includes an upper blade 1441 and a lower blade 1442, as shown in Figures 11a to 11c, a clean room is formed between the upper blade 1441 and the lower blade 1442; the bottom of the dust removal funnel 143 The first slurry discharge pipe 1433 is connected through the first valve, and the side wall of the dust removal funnel 143 is connected with the first water supply pipe 141 through the second valve. Connected, the upper part of the overflow water tank 145 is provided with a ventilation chamber 1455 connecting the overflow water tank 145 and the aerosol chamber 146, the bottom of the overflow water tank 145 is connected with the second slurry discharge pipe 1452 through the third valve, and the side wall of the overflow water tank 145 passes through the fourth The valve is connected with a second water supply pipe 1453 , and a water level monitor 1454 is arranged in the overflow water tank 145 .

在进一步的方案中,除尘漏斗143为可调式漏斗,进气室142为可调式进气室,除尘漏斗143包括两端相互连接的锥体固定侧壁和锥体调整侧壁,进气室包括两端相互连接的柱体固定侧壁和柱体调整侧壁,锥体调整侧壁的上端与柱体调整侧壁的下端连接,锥体调整侧壁和柱体调整侧壁为可伸展侧壁,锥体调整侧壁通过支撑件连接有调节手把。In a further solution, the dust removal funnel 143 is an adjustable funnel, the air intake chamber 142 is an adjustable air intake chamber, the dust removal funnel 143 includes a cone fixed side wall and a cone adjustment side wall connected at both ends, and the air intake chamber includes The fixed side wall of the cylinder and the adjustment side wall of the cylinder connected at both ends, the upper end of the adjustment side wall of the cone is connected with the lower end of the adjustment side wall of the cylinder, and the adjustment side wall of the cone and the adjustment side wall of the cylinder are stretchable side walls , the cone adjustment side wall is connected with an adjustment handle through a support piece.

可伸展侧壁可以为弹性可伸展侧壁;也可以为非弹性可伸展侧壁,例如可伸展侧壁的一端与固定侧壁的一端固定连接,可伸展侧壁的另一端可相对于固定侧壁的另一端移动并能够形成密封,即能够实现可伸展侧壁的伸展。通过移动调节手把1431,可以带动可伸展侧壁发生弹性变形或周向移动,从而能够调节进气室142和除尘漏斗143断面面积,从而使同一工作面时,进气口1421气体流速可调节;本发明提供的煤矿综掘工作面除尘系统的除尘器应用于不同的工作面时,可调节可伸展侧壁,从而实现灵活调节进气室142和除尘漏斗143的断面面积以调节其内部的通气量,达到除尘净化的最佳速度。The stretchable sidewall can be an elastic stretchable sidewall; it can also be a non-elastic stretchable sidewall, for example, one end of the stretchable sidewall is fixedly connected with one end of the fixed sidewall, and the other end of the stretchable sidewall can be opposite to the fixed sidewall. The other end of the wall moves and enables a seal, ie, enables expansion of the extensible side wall. By moving the adjusting handle 1431, the stretchable side wall can be driven to elastically deform or move in the circumferential direction, so that the cross-sectional area of the air inlet chamber 142 and the dust removal funnel 143 can be adjusted, so that the gas flow rate of the air inlet 1421 can be adjusted on the same working surface ; When the dust remover of the coal mine comprehensive excavation working face dust removal system provided by the present invention is applied to different working faces, the extendable side wall can be adjusted, so as to realize the flexible adjustment of the cross-sectional area of the air inlet chamber 142 and the dust removal funnel 143 to adjust its internal Ventilation, to achieve the best speed of dust removal and purification.

在进一步的方案中,除尘漏斗143底部通过第一阀门连接有第一排浆管1433,除尘漏斗143侧壁通过第二阀门连接有第一供水管141,溢流水箱145设置在除尘漏斗143外侧并通过溢流开口1451与除尘漏斗143连通,溢流水箱145上部设有连通溢流水箱145和气雾室146的通气室1455,溢流水箱145底部通过第三阀门连接有第二排浆管1452,溢流水箱145侧壁通过第四阀门连接有第二供水管1453,溢流水箱145内设有水位监测器1454。In a further solution, the bottom of the dust removal funnel 143 is connected to the first slurry discharge pipe 1433 through the first valve, the side wall of the dust removal funnel 143 is connected to the first water supply pipe 141 through the second valve, and the overflow water tank 145 is arranged outside the dust removal funnel 143 And communicate with the dust removal funnel 143 through the overflow opening 1451, the upper part of the overflow water tank 145 is provided with a ventilation chamber 1455 connecting the overflow water tank 145 and the aerosol chamber 146, and the bottom of the overflow water tank 145 is connected with the second slurry discharge pipe 1452 through the third valve , the side wall of the overflow water tank 145 is connected with the second water supply pipe 1453 through the fourth valve, and the overflow water tank 145 is provided with a water level monitor 1454 .

溢流水箱145用来控制除尘漏斗143内的水位及水位的稳定性,在溢流水箱145上设置通气室1455使溢流水箱145与气雾室1455压力相等,溢流开口1451设在除尘漏斗143里,用溢流开口1451代替易堵塞的溢流管将除尘漏斗143中的水与溢流水箱145连通起来,通过溢流水箱145反映出除尘漏斗143内的水面高度,若水位监测器1454监测到溢流水箱145内的水位较低时,控制系统通过第二供水管1453向溢流水箱145内供水以保证除尘器的水位恒定,从而保证除尘效率的稳定。The overflow water tank 145 is used to control the water level and the stability of the water level in the dust removal funnel 143. A ventilation chamber 1455 is set on the overflow water tank 145 to make the pressure of the overflow water tank 145 equal to that of the aerosol chamber 1455. The overflow opening 1451 is located in the dust removal funnel 143 miles, replace the overflow pipe that is easy to block with overflow opening 1451 and connect the water in the dust removal funnel 143 with the overflow water tank 145, reflect the water surface height in the dust removal funnel 143 by the overflow water tank 145, if the water level monitor 1454 When it is detected that the water level in the overflow water tank 145 is low, the control system supplies water to the overflow water tank 145 through the second water supply pipe 1453 to ensure that the water level of the dust collector is constant, thereby ensuring the stability of the dust removal efficiency.

更具体的方案中,进气室142是半径为0.28m(其具体尺寸需根据应用地点的实际情况确定)的圆柱腔体,为使进入除尘器内的气体均匀分布于整个S型叶片144,进气口1421应高出S型叶片144一定高度,例如0.5m;为防止除尘漏斗143堵塞,应确保除尘漏斗143的角度适当大些,可调式漏斗初始漏斗角度设为55°,纵深0.6m。In a more specific solution, the air inlet chamber 142 is a cylindrical cavity with a radius of 0.28m (the specific size needs to be determined according to the actual situation of the application site). In order to make the gas entering the dust collector evenly distributed over the entire S-shaped blade 144, The air inlet 1421 should be higher than the S-shaped blade 144 by a certain height, such as 0.5m; in order to prevent the dust removal funnel 143 from clogging, the angle of the dust removal funnel 143 should be ensured to be appropriately larger, and the initial funnel angle of the adjustable funnel is set to 55°, and the depth is 0.6m .

上叶片1441和下叶片1442间的净化室中气流速度可到达18~30m/s,进气速度一般不超过18m/s。为避免腐蚀和便于清灰,S型叶片144材质使用不锈钢,S型叶片144的形状及尺寸如图11a、11b所示,S型叶片144安装时必须水平,组装后的叶片组合如图11c所示。The air velocity in the clean room between the upper blade 1441 and the lower blade 1442 can reach 18-30m/s, and the air intake velocity generally does not exceed 18m/s. In order to avoid corrosion and facilitate dust removal, the S-shaped blade 144 is made of stainless steel. The shape and size of the S-shaped blade 144 are shown in Figures 11a and 11b. The S-shaped blade 144 must be installed horizontally. The assembled blade combination is shown in Figure 11c. Show.

溢流开口1451开孔设计为100mm×50mm左右,溢流水箱145的控制水位为20mm,即溢流堰高出上叶片1441下沿20mm,水位波动不超过5mm,为减少水面波动,第一供水管141、第二供水管1453和溢流开口1451均埋设在控制水位以下。The overflow opening 1451 is designed to be about 100mm×50mm. The control water level of the overflow water tank 145 is 20mm, that is, the overflow weir is 20mm higher than the lower edge of the upper blade 1441, and the fluctuation of the water level does not exceed 5mm. In order to reduce the fluctuation of the water surface, the first water supply The pipe 141, the second water supply pipe 1453 and the overflow opening 1451 are all buried below the control water level.

采用上述结构,当除尘器通电后,除尘器通过第一供水管141冲水至启动水位,水位高度与上叶片1441下沿平齐,然后启动抽出式风机15。含尘气体由进气口1421流入至进气室142,由于气体流动断面扩大,气体流速变慢,大颗粒粉尘重力沉降,气流转弯向下冲击液面,激起大量水滴进入S型叶片144,水气充分混合,细小尘粒被捕集。气流从风道流出S型叶片144后进入气雾室146,气体流动断面再次扩大,速度突然降低,含水滴的粉尘掉落水中被水捕集,气体继续向上流动,沉至除尘漏斗143底部,而被水捕集的尘粒沉至除尘漏斗143底部,通过第一排浆管1433定期排出。With the above structure, when the dust collector is energized, the dust collector is flushed to the starting water level through the first water supply pipe 141, and the water level is flush with the lower edge of the upper blade 1441, and then the draw-out fan 15 is started. The dust-laden gas flows into the air inlet chamber 142 from the air inlet 1421. Due to the expansion of the gas flow section, the gas flow velocity slows down, and the large particles of dust settle down due to gravity. The water and air are fully mixed, and the fine dust particles are captured. The air flow flows out of the S-shaped blade 144 from the air channel and enters the aerosol chamber 146. The gas flow section expands again, and the speed suddenly decreases. The dust containing water drops falls into the water and is captured by the water. The dust particles collected by water sink to the bottom of the dust removal funnel 143 and are discharged regularly through the first slurry pipe 1433 .

气雾室146不必设置挡水板,减少了气雾室146的压力损失。气雾室146横截面尺寸主要取决于填料室147,通过实验确定可以使填料室147中填料上下翻滚并取得最佳除尘效率时的风流速度,由此计算出断面面积;气雾室146断面面积应适当大些,可以使含尘气流中的粘有大水滴的尘粒由于速度忽然减小(流动断面增大)有足够的时间靠自重作用沉降至水中。The aerosol chamber 146 does not need to be provided with a water baffle, which reduces the pressure loss of the aerosol chamber 146 . The cross-sectional size of the aerosol chamber 146 mainly depends on the packing chamber 147. The air flow velocity at which the packing in the packing chamber 147 can roll up and down and obtain the best dust removal efficiency is determined through experiments, and the cross-sectional area is calculated from this; the cross-sectional area of the aerosol chamber 146 It should be appropriately larger, so that the dust particles with large water droplets in the dust-laden airflow have enough time to settle into the water by their own weight due to the sudden decrease in velocity (the flow section increases).

在另一种具体的方案中,填料除尘部分包括填料室147、填料球1473、填料上筛板1472、填料下筛板1471,填料室147与气雾室146连通,填料上筛板1472和填料下筛板1471分别设置在填料室147的上下两端,填料放置于填料上筛板1472和填料下筛板1471之间,填料上筛板1472上设置有第一喷嘴1474。In another specific scheme, the filler dust removal part includes a filler chamber 147, a filler ball 1473, a filler upper sieve plate 1472, a filler lower sieve plate 1471, the filler chamber 147 communicates with the aerosol chamber 146, the filler upper sieve plate 1472 and the filler The lower sieve plate 1471 is respectively arranged at the upper and lower ends of the packing chamber 147, and the packing is placed between the upper packing sieve plate 1472 and the lower packing sieve plate 1471, and the upper packing sieve plate 1472 is provided with a first nozzle 1474.

更具体的方案中,填料室147筒体直径不小于0.38m,填料层选用非固定填料层,填料层的填料为直径38mm的聚丙烯材料制成的形状类似QTL-150T的填料球1473。填料球堆放4层,堆放高度152mm,填料下筛板1471和填料上筛板1472筛板间距456mm,填料下筛板1471和填料上筛板1472的珊条间的尺寸都是20mm,填料上筛板1472采用尼龙丝制成的珊条拦截填料球1473,填料下筛板1471采用合金钢丝制成的珊条支撑填料球1473。第一喷嘴1474为高压喷雾喷嘴,使填料球1473可以充分浸润,第一喷嘴1474连接有第一自动喷雾系统。In a more specific solution, the diameter of the packing chamber 147 is not less than 0.38m, and the packing layer is a non-fixed packing layer, and the packing layer is made of polypropylene material with a diameter of 38mm and is similar to QTL-150T packing balls 1473 . Packing balls are stacked in 4 layers with a stacking height of 152mm. The distance between the lower sieve plate 1471 and the upper sieve plate 1472 is 456mm. The plate 1472 adopts the ribs made of nylon wire to intercept the filler ball 1473, and the lower sieve plate 1471 adopts the rib made of alloy steel wire to support the filler ball 1473. The first nozzle 1474 is a high-pressure spray nozzle, so that the filler ball 1473 can be fully soaked, and the first nozzle 1474 is connected with a first automatic spray system.

采用上述结构,填料除尘部分利用第一喷嘴1474向填料喷淋带有添加剂的喷淋液以及填料的惯性碰撞、拦截、吸附作用,一方面填料球1473在气流的作用下上下翻滚、相互冲刷,可增加粉尘与喷淋液的接触时间,另一方面,喷淋液润湿填料,在填料球1473表明形成气液界面传质,增加捕尘效果。被捕集的粉尘还能通过填料球1473的相互碰撞和喷淋液的冲刷落入除尘漏斗,填料球1473的相互碰撞还能起到清洗填料球1473的目的,从而使含尘气体与溶液充分接触完成除尘过程。With the above structure, the filler dust removal part uses the first nozzle 1474 to spray the spray liquid with additives to the filler and the inertial collision, interception and adsorption of the filler. On the one hand, the filler balls 1473 roll up and down and wash each other under the action of the air flow The contact time between the dust and the spray liquid can be increased. On the other hand, the spray liquid wets the filler and forms a gas-liquid interface mass transfer in the filler ball 1473, increasing the dust collection effect. The collected dust can also fall into the dust removal funnel through the mutual collision of the filler balls 1473 and the washing of the spray liquid, and the mutual collision of the filler balls 1473 can also serve the purpose of cleaning the filler balls 1473, so that the dust-containing gas and the solution are fully Contact completes the dust removal process.

在另一种具体的方案中,湿式振弦栅除尘部分包括射流室148、振弦栅1410和振弦栅管路1413,射流室148包括气体进入腔和射流器149,射流器149包括文氏管1491和设置在文氏管1491内的第二喷嘴1492,文氏管1491包括依次连接且一体成型的吸气室14911、喉管14912和扩散管14913,振弦栅1410的结构如图12所示,气体进入腔一端与填料室147的上端连接,气体进入腔的另一端与文氏管1491的吸气室14911连接,文氏管1491的扩散管14913与振弦栅管路1413连接,第二喷嘴1492连接有第二自动喷雾系统,振弦栅管路1413与文氏管1491的扩散管14913连接的一端内设有多层振弦栅1410,前后相邻设置的振弦栅1410的振弦丝互相垂直。In another specific solution, the wet vibrating wire grid dedusting part includes a jet chamber 148, a vibrating wire grid 1410 and a vibrating wire grid pipeline 1413, the jet chamber 148 includes a gas inlet chamber and an ejector 149, and the ejector 149 includes a venturi The tube 1491 and the second nozzle 1492 arranged in the venturi tube 1491. The venturi tube 1491 includes a suction chamber 14911, a throat tube 14912 and a diffuser tube 14913 which are sequentially connected and integrally formed. The structure of the vibrating wire grid 1410 is shown in FIG. 12 As shown, one end of the gas inlet chamber is connected to the upper end of the packing chamber 147, the other end of the gas inlet chamber is connected to the suction chamber 14911 of the venturi tube 1491, and the diffusion tube 14913 of the venturi tube 1491 is connected to the vibrating wire grid pipeline 1413. The second nozzle 1492 is connected with the second automatic spraying system. The end of the vibrating wire grid pipeline 1413 connected to the diffuser pipe 14913 of the Venturi tube 1491 is provided with a multi-layer vibrating wire grid 1410. The strings are perpendicular to each other.

沿风流流动方向,振弦栅管路1413在振弦栅1410的下方由前至后依次设置有除尘水斗1411和除雾水斗1412;振弦栅管路1413与抽出式风机15的连接位置设置有风机排水管1414。Along the wind flow direction, the vibrating wire grid pipeline 1413 is provided with a dust removal bucket 1411 and a demist bucket 1412 from front to back under the vibration wire grid 1410; A fan drain pipe 1414 is provided.

更具体的方案中,振弦栅1410横截面设计为半径为0.28m的圆形,振弦栅管路1413尺寸要稍大于振弦栅1410尺寸,半径设计为0.29m。振弦栅1410过滤材料选择直径是0.15~0.2mm的合金钢丝,振弦丝间距为1.5mm。振弦栅1410结构示意图如图4所示,安装时,相邻两块振弦栅1410的振弦丝要前纵后横布置,使相邻振弦栅1410上的振弦丝互相垂直。振弦栅1410层数为8层,在滤尘的同时,也起着除雾的作用,脱水部分采用振弦栅1410除雾,在振弦栅管路1413与抽出式风机15的连接位置设置风机排水管1414,防止气流带出的水进入抽出式风机15。In a more specific solution, the cross section of the vibrating wire grid 1410 is designed to be a circle with a radius of 0.28m, the size of the vibrating wire grid pipeline 1413 is slightly larger than the size of the vibrating wire grid 1410, and the radius is designed to be 0.29m. The filter material of the vibrating wire grid 1410 is alloy steel wire with a diameter of 0.15-0.2 mm, and the distance between the vibrating wires is 1.5 mm. The structural diagram of the vibrating wire grid 1410 is shown in Figure 4. During installation, the vibrating wires of two adjacent vibrating wire grids 1410 should be arranged vertically at the front and horizontally at the rear, so that the vibrating wires on adjacent vibrating wire grids 1410 are perpendicular to each other. The vibrating wire grid 1410 has 8 layers, and it also plays the role of defogging while filtering dust. The dehydration part uses the vibrating wire grid 1410 to defog, and a fan is installed at the connection position between the vibrating wire grid pipeline 1413 and the draw-out fan 15 The drain pipe 1414 prevents the water brought out by the airflow from entering the draw-out fan 15 .

射流器149包括文氏管1491和设置在文氏管1491内的第二喷嘴1492,有压水流从第二喷嘴1492以极高速度射出,使文氏管吸气室14911压力降低形成负压卷吸含尘空气,含有较小颗粒煤尘的气流与液滴在文氏管喉口入口段及喉管14912内充分混合(气体中尘粒与液滴凝聚成较大颗粒),气液混合体通过文氏管扩散管14913排出,其速度减慢,压力增强,形成强力喷射流以一定速度均匀覆盖振弦栅1410的全部断面,如图10所示。The ejector 149 includes a venturi tube 1491 and a second nozzle 1492 arranged in the venturi tube 1491. The pressurized water flow is ejected from the second nozzle 1492 at a very high speed, so that the pressure of the venturi tube suction chamber 14911 is reduced to form a negative pressure volume. Dust-laden air is sucked, and the airflow containing small particles of coal dust and liquid droplets are fully mixed in the throat inlet section of the Venturi tube and the throat pipe 14912 (the dust particles and liquid droplets in the gas condense into larger particles), and the gas-liquid mixture It is discharged through the Venturi diffuser 14913, its speed is slowed down, the pressure is increased, and a powerful jet flow is formed to uniformly cover all sections of the vibrating wire grid 1410 at a certain speed, as shown in FIG. 10 .

采用上述结构,首先在粉尘颗粒与振弦栅1410接触前,通过高压喷雾对其润湿,一部分较大的粉尘颗粒直接被水滴捕捉,进行初步除尘,另一部分粉尘被振弦栅1410捕获。当含有粉尘的空气流经振弦栅1410时,粉尘遇到振弦丝上水膜拦截而滞留下来,而且振弦栅1410的振弦丝在气流作用产生高频率的震动,加强了水雾粒与含尘空气中粉尘颗粒之间的凝聚作用,从而提高对微细粉尘的捕尘效率。一部分粉尘被振弦栅1410上的液体薄膜所捕获,然后被振弦丝上的水滴吸附,由于自身重力沉降并汇集成水流,还能起到清洗振弦栅1410的作用。湿润粉尘粒子和水雾随水流分别流向除尘水斗1411和除雾水斗1412内,净化后的空气流向抽出式风机15。With the above structure, before the dust particles come into contact with the vibrating wire grid 1410, they are wetted by high-pressure spraying, some of the larger dust particles are directly captured by the water droplets for preliminary dust removal, and the other part of the dust is captured by the vibrating wire grid 1410. When the air containing dust flows through the vibrating wire grid 1410, the dust encounters the water film on the vibrating wire and intercepts it, and the vibrating wire of the vibrating wire grid 1410 generates high-frequency vibrations under the action of the air flow, which strengthens the water mist particles. Coagulation with dust particles in dusty air, thereby improving the dust collection efficiency of fine dust. Part of the dust is captured by the liquid film on the vibrating wire grid 1410 , and then absorbed by the water droplets on the vibrating wire. Due to its own gravity, it settles and collects into a water flow, which can also play a role in cleaning the vibrating wire grid 1410 . The wet dust particles and water mist flow into the dust removal bucket 1411 and the mist removal bucket 1412 respectively with the water flow, and the purified air flows to the extraction fan 15 .

填料室147和射流室148内的第一喷嘴1474和第二喷嘴1492均连接有一套自动喷雾系统,自动喷雾系统包括水阀门、水质过滤器、加压装置、测量装置和电动球阀,将水阀门、水质过滤器、加压装置、测量装置、电动球阀和第一喷嘴1474/第二喷嘴1492经由连接管路依次连接,由于电动球阀上安装传感器,可以对环境进行自动判断,当有含尘气流经过时,实现自动控制喷雾功能。测量装置采用SGS型双功能高压水表,水质过滤器采用GCQ-3型水质过滤器,加压装置采用BP-75/12型矿用喷雾泵,各装置使用管径为25mm高压胶管采用快速接头连接方式连接。第二喷嘴1492选用2~4个SD304实心锥形喷嘴,使用时第二喷嘴1492将水雾化,流出第二喷嘴1492后在高速含尘气流的冲击下再次进行雾化,从而实现二次雾化;第一喷嘴1474选择高压喷雾喷嘴,使填料球1473可以充分浸润。The first nozzle 1474 and the second nozzle 1492 in the packing chamber 147 and the jet chamber 148 are all connected with a set of automatic spraying system, and the automatic spraying system includes a water valve, a water quality filter, a pressurizing device, a measuring device and an electric ball valve. , water quality filter, pressurizing device, measuring device, electric ball valve and the first nozzle 1474/second nozzle 1492 are connected sequentially through the connecting pipeline. Since the sensor is installed on the electric ball valve, the environment can be automatically judged. When there is dusty airflow When passing, the automatic control spray function is realized. The measuring device adopts SGS type dual-function high-pressure water meter, the water quality filter adopts GCQ-3 type water quality filter, the pressurizing device adopts BP-75/12 type mining spray pump, and each device uses a 25mm high-pressure hose with a diameter of 25mm to connect with a quick connector way to connect. The second nozzle 1492 uses 2 to 4 SD304 solid cone nozzles. When in use, the second nozzle 1492 atomizes the water, and after flowing out of the second nozzle 1492, it is atomized again under the impact of the high-speed dust-laden airflow, thereby realizing the secondary fog. The first nozzle 1474 selects a high-pressure spray nozzle so that the filler ball 1473 can be fully infiltrated.

除尘器中含尘气流从进气室142、S型叶片144、气雾室146、填料室147、射流室148、振弦栅1410、风机排水管1414经抽出式风机15流出。工作过程如下:In the dust collector, the dust-laden airflow flows out from the air inlet chamber 142, the S-shaped blade 144, the aerosol chamber 146, the stuffing chamber 147, the jet chamber 148, the vibrating wire grid 1410, and the fan drain pipe 1414 through the extractor fan 15. The working process is as follows:

①含尘气流由进气口1421进入进气室142,气体断面扩大,大颗粒粉尘由于速度降低,重力沉降,然后转弯,由于惯性碰撞和离心机理,部分粉尘沉落至除尘漏斗143,含尘气体得到粗净化;①The dust-laden air flow enters the air intake chamber 142 from the air inlet 1421, and the cross section of the gas expands. Due to the decrease in speed, the large particles of dust settle down due to gravity, and then turn around. The gas is roughly purified;

②在抽出式风机15的抽吸作用下,气体进入侧的水位下降,流出侧的水位升高,含尘气流冲击液面,激起大量水滴进入S型叶片144,气水充分混合,一部分尘粒被水滴粘附落至除尘漏斗143,一部分细小尘粒流经S型叶片144由于突然转向形成离心力,水滴尘粒甩至除尘漏斗外壁,流向除尘漏斗143;②Under the suction effect of the extraction fan 15, the water level on the gas inlet side drops, and the water level on the outflow side rises, and the dust-laden airflow hits the liquid surface, causing a large number of water droplets to enter the S-shaped blade 144, and the gas and water are fully mixed, and a part of the dust The particles are adhered by water droplets and fall to the dust removal funnel 143, a part of fine dust particles flow through the S-shaped blade 144 due to the sudden turning to form centrifugal force, the water droplets and dust particles are thrown to the outer wall of the dust removal funnel, and flow to the dust removal funnel 143;

③气流由流经S型叶片144的净化室进入气雾室146,气体流动面积扩大,速度突然降低,部分尘粒重力沉降,净化后气体向上流至填料室147;③The air flow enters the aerosol chamber 146 from the clean room flowing through the S-shaped blade 144, the gas flow area expands, the speed suddenly decreases, some dust particles settle by gravity, and the purified gas flows upward to the stuffing chamber 147;

④填料室147中第一喷嘴1474向下喷洒含添加剂的喷淋液,非固定的填料球1473被喷淋液充分润湿,经润湿的填料球1473在气体冲击的作用下上下翻滚、不断碰撞,由于增加了粉尘与喷淋液的接触时间和接触面积,小粒径粉尘被捕集,填料球1473上的粉尘由于喷淋液的冲刷和填料球1473的相互碰撞落入除尘漏斗143;④The first nozzle 1474 in the stuffing chamber 147 sprays the spray liquid containing additives downwards, and the non-fixed stuffing balls 1473 are fully wetted by the spraying fluid, and the wetted stuffing balls 1473 roll up and down under the impact of the gas, continuously Collision, due to the increase of the contact time and contact area between the dust and the spray liquid, the small particle size dust is trapped, and the dust on the filler ball 1473 falls into the dust removal funnel 143 due to the washing of the spray liquid and the collision of the filler ball 1473;

⑤第二喷嘴1492通过文氏管1481将水流喷射出,利用射流原理,高速喷雾进一步加速喷雾与振弦栅1410接口处含尘气体的流入,部分粉尘被碰撞、凝聚、沉降,流进除尘水斗中;⑤ The second nozzle 1492 sprays the water out through the venturi tube 1481. Using the principle of jet flow, the high-speed spray further accelerates the inflow of the dust-containing gas at the interface between the spray and the vibrating wire grid 1410. Part of the dust is collided, condensed, and settled, and flows into the dedusting water in the bucket

⑥含尘气流经振弦栅1410,在振弦丝振动作用下产生声波,被振弦栅1410拦截的同时加速粉尘颗粒凝聚,落入除尘水斗;⑥The dust-laden air passes through the vibrating wire grid 1410, and generates sound waves under the action of the vibrating wire vibration, which is intercepted by the vibrating wire grid 1410 and accelerates the agglomeration of dust particles, and falls into the dust removal bucket;

⑦振弦栅1410在滤尘的同时,也起着除雾的作用,尤其是后几道振弦栅1410,主要是为了达到除雾效果,并使其落入除雾水斗1412;⑦ The vibrating wire grid 1410 also plays the role of defogging while filtering dust, especially the last few vibrating wire grids 1410 are mainly to achieve the demisting effect and make it fall into the demisting bucket 1412;

⑧在振弦栅管路1413与抽出式风机15的连接位置设置有风机排水管1414,如图13所示,对气流中的残余水滴进行收集排放,以免水滴被带入抽出式风机15影响其工作性能。⑧A fan drain pipe 1414 is provided at the connection position between the vibrating wire grid pipeline 1413 and the draw-out fan 15, as shown in Figure 13, to collect and discharge the residual water droplets in the airflow, so as to prevent the water droplets from being brought into the draw-out fan 15 to affect other work performance.

本发明提供的煤矿综掘工作面除尘系统的工作原理及过程如下:The working principle and process of the coal mine fully mechanized excavation face dust removal system provided by the present invention are as follows:

(一)控尘:压入式风机1产生的风流进入压入式风筒2,在压入式风筒2出风口加装柔性附壁风筒3,压入式风筒2的风流一部分从锥形风筒31以射流方式吹向工作面,另一部分风流通过条状的导风管32螺旋向前吹出在不改变掘进工作面原有风量的情况下降低了附壁风筒3末端出风口处的风速,减缓了掘进机工作时产生的粉尘向巷道后方扩散的速度,使得大量的粉尘在掘进机司机部位前方积聚;同时从附壁风筒3导风管32出来的风流沿巷道壁形成具有一定动能的螺旋状风流,产生良好的附壁效应,抑制粉尘飞扬。这股螺旋状风流的动能在吸尘风筒11吸风口吸入的含尘空气产生的轴向速度的共同作用下大大增加,从而可在掘进机司机工作区前方建立起可阻挡粉尘向外扩散的空气帷幕,有效地封闭了掘进机工作时产生的粉尘,防止粉尘向外扩散,为井下掘进机司机提供清洁的空气环境。(1) Dust control: the air flow generated by the press-in fan 1 enters the press-in air duct 2, and a flexible wall-attached air duct 3 is installed at the air outlet of the press-in air duct 2, and a part of the air flow of the press-in air duct 2 flows from the The conical air duct 31 blows to the working face in the form of a jet, and the other part of the air flow spirally blows forward through the strip-shaped air guide pipe 32, which reduces the air outlet at the end of the wall-mounted air duct 3 without changing the original air volume of the excavation working face. The wind speed at the location slows down the speed at which the dust produced by the roadheader diffuses to the rear of the roadway, so that a large amount of dust accumulates in front of the driver of the roadheader; at the same time, the air flow from the air duct 32 attached to the wall is formed along the roadway wall The spiral wind flow with a certain kinetic energy produces a good wall attachment effect and suppresses the flying of dust. The kinetic energy of this spiral air flow is greatly increased under the joint action of the axial velocity generated by the dust-laden air inhaled by the suction port of the dust suction duct 11, so that a barrier that can prevent the dust from spreading outward can be established in front of the driver's work area of the roadheader. The air curtain effectively seals the dust generated when the roadheader is working, prevents the dust from spreading outward, and provides a clean air environment for the driver of the underground roadheader.

(二)吸尘:在抽出式风机15作用下,插入空气帷幕内的吸尘风筒11可将含尘风流吸入除尘器14,同时第一吸尘罩8、第二吸尘罩9、第三吸尘罩10直接将掘进机的截割部5、铲板6和刮板运输机与皮带输送机转运点7等综掘工作面主要产尘点处粉尘吸入除尘器14,大大地提高了综掘工作面的吸尘效率。(2) Dust collection: under the action of the draw-out fan 15, the dust suction air cylinder 11 inserted into the air curtain can suck the dusty air flow into the dust collector 14, and the first dust collection cover 8, the second dust collection cover 9, the first dust collection cover The three-dust suction cover 10 directly sucks the dust into the dust collector 14 at the main dust-producing points of the fully-mechanized excavation working face such as the cutting part 5 of the roadheader, the shovel plate 6, and the transfer point 7 of the scraper conveyor and the belt conveyor, which greatly improves the overall efficiency. The dust collection efficiency of the digging face.

(三)收尘:含尘风流进入除尘器14,除尘过程从粗颗粒、细颗粒到微细颗粒依次净化:一级除尘为自激式水浴除尘部分,用重力机理、惯性机理、离心机理对大颗粒粉尘进行捕集;二级除尘为填料除尘部分,用水浴机理、喷淋机理捕集较小颗粒粉尘;三级除尘为湿式振弦栅高效除尘部分,用振弦栅高效除尘机理捕集呼吸性粉尘。该除尘器不易堵塞,便于清洗,具有运行稳定,除尘效率高,处理风量大,维修方便等优点。(3) Dust collection: the dust-laden air flow enters the dust collector 14, and the dust removal process is sequentially purified from coarse particles, fine particles to fine particles: the first-level dust removal is a self-excited water bath dust removal part, and the gravity mechanism, inertia mechanism, and centrifugal mechanism are used for large Particle dust is collected; the secondary dust removal is the dust removal part of the filler, and the water bath mechanism and the spray mechanism are used to capture the smaller particle dust; the third stage dust removal is the high-efficiency dust removal part of the wet vibrating wire grid, and the high-efficiency dust removal mechanism of the vibrating wire grid is used to capture the breath Sexual dust. The dust collector is not easy to block, easy to clean, has the advantages of stable operation, high dust removal efficiency, large processing air volume, and convenient maintenance.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to the present invention The idea of the invention will have changes in the specific implementation and scope of application. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims (10)

1. a kind of excavation face in coal mine dust pelletizing system, it is characterised in that:Including:
Dirt system is controlled, the control dirt system is arranged on development machine side, and the control dirt system includes the forced wind being sequentially connected Machine, forced air duct and air duct;
Dust collecting system, the dust collecting system includes the first dust shield, the second dust shield, the 3rd dust shield, dust suction air duct and dust suction Cover assembling case, first dust shield, the second dust shield and the 3rd dust shield be respectively used to draw at cutting head of roadheader position, Dust at shovel board of development machine position and at scratch board conveyor and belt conveyor transhipment point position, first dust shield, institute State the second dust shield and the 3rd dust shield to be connected by airduct and dust shield assembling case, the dust suction air duct and institute State dust shield assembling case connection;
And dust collecting system, the dust collecting system is arranged on the opposite side of development machine, and the dust collecting system includes what is be sequentially connected Pull-out type air duct, deduster and exhaust fan, the pull-out type air duct are connected with dust shield assembling case.
2. excavation face in coal mine dust pelletizing system according to claim 1, it is characterised in that:The air duct includes cylinder Body and the multiple guide ducts being arranged on the cylinder lateral wall, each guide duct is along the cylinder lateral wall helically line style cloth Put, guide duct air inlet and guide duct air outlet, cylinder described in the guide duct air inlet insertion are provided with each guide duct The barrel of body.
3. excavation face in coal mine dust pelletizing system according to claim 2, it is characterised in that:The air intake of the cylinder and Outlet air end is connected to air duct reducing and taper air duct, and the taper air duct and the air duct reducing are with the cylinder can Dismounting connection.
4. excavation face in coal mine dust pelletizing system according to claim 1, it is characterised in that:First dust shield, institute Netted iron wire is provided with the suction port for stating the second dust shield and the 3rd dust shield, the dust shield assembling case, which is provided with, to be divided Airduct, the airduct of second dust shield, the airduct of the 3rd dust shield and the dust suction not with first dust shield Deflector is provided with the casing air inlet that air duct is connected, each casing air inlet.
5. excavation face in coal mine dust pelletizing system according to claim 1, it is characterised in that:The deduster is included sequentially Self-excitation bathing dust removal part, filler dust removal part and the wet type vibratory string grid dust removal part of connection, the self-excitation bathing dedusting Part is used to trap big dust particle, and the filler dust removal part is used to trap smaller particle dust, and the wet type vibratory string grid are removed Dirt part is used to trap respirable dust.
6. excavation face in coal mine dust pelletizing system according to claim 5, it is characterised in that:The self-excitation bathing dedusting Part includes being provided with and the pull-out type on inlet plenum, dedusting funnel, S types blade, spill box and aerosol chamber, the inlet plenum The air inlet of air duct connection, the inlet plenum and the aerosol chamber are and described close to being disposed side by side on above the dedusting funnel Inlet plenum and the aerosol chamber are connected with the dedusting funnel;The S types blade is horizontally disposed in the inlet plenum and described Between aerosol chamber and above the dedusting funnel, the S types blade includes blade and lower blade, upper leaf piece and institute State and form clean room between lower blade;The dedusting funnel bottom is connected with the first discharge pipe, the dedusting by the first valve Hopper side walls are connected with the first feed pipe by the second valve;The spill box is arranged on the outside of the dedusting funnel and passed through Overflow openings are connected with the dedusting funnel, and the spill box top is communicated with the spill box and the aerosol chamber Breather chamber, the spill box bottom is connected with the second discharge pipe by the 3rd valve, and spill box side wall passes through the 4th Valve, which is connected with the second feed pipe, the spill box, is provided with water level monitor.
7. excavation face in coal mine dust pelletizing system according to claim 6, it is characterised in that:The dedusting funnel is adjustable Formula funnel, the inlet plenum is is adjustable into air chamber, and the dedusting funnel includes the cone fixed sidewall and cone that two ends are connected with each other Body adjusts side wall, and the inlet plenum includes the cylinder fixed sidewall and cylinder adjustment side wall that two ends are connected with each other, and the cone is adjusted The lower end that the upper end of whole side wall adjusts side wall with the cylinder is connected, and the cone adjustment side wall and cylinder adjustment side wall are Extensible side wall, the cone adjustment side wall is connected with regulation hand handle by support member.
8. excavation face in coal mine dust pelletizing system according to claim 5, it is characterised in that:The filler dust removal unit subpackage Sieve plate under filler chamber, packing layer, filler upper sieve plate, filler is included, the filler chamber connects with the aerosol chamber, sieved on the filler Sieve plate is separately positioned on the upper and lower ends of the filler chamber under plate and the filler, and described filler layer is arranged on the filler and sieved Under plate and the filler between sieve plate, first jet is provided with the filler upper sieve plate, the first jet is high-pressure fog Nozzle, the first jet is connected with the first automatic spraying system.
9. excavation face in coal mine dust pelletizing system according to claim 5, it is characterised in that:The wet type vibratory string grid dedusting Part includes jet room, vibratory string grid and vibratory string bank tube road, and the jet room includes gas and enters chamber and ejector, the ejector Including Venturi tube and the second nozzle being arranged in the Venturi tube, the Venturi tube includes being sequentially connected and integrally formed suction Air chamber, trunnion and anemostat, the gas are connected into chamber one end with the upper end of the filler chamber, and the gas enters the another of chamber One end is connected with the induction chamber, and the anemostat is connected with the vibratory string bank tube road, and the second nozzle is connected with second certainly Vibratory string grid described in multilayer are provided with dynamic spraying system, one end that the vibratory string bank tube road is connected with the anemostat, it is front and rear adjacent The vibratory string silk of the vibratory string grid set is orthogonal.
10. excavation face in coal mine dust pelletizing system according to claim 9, it is characterised in that:Along distinguished and admirable flow direction, institute State vibratory string bank tube road and be disposed with dedusting bucket and demisting bucket from front to back in the lower section of the vibratory string grid;The vibratory string grid The link position of pipeline and the exhaust fan is provided with blower fan drainpipe.
CN201710596018.6A 2017-07-20 2017-07-20 Excavation face in coal mine dust pelletizing system Pending CN107218074A (en)

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Application publication date: 20170929