CN107217910A - Supply line's electric pole plants lever apparatus and its plants bar method - Google Patents
Supply line's electric pole plants lever apparatus and its plants bar method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005553 drilling Methods 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000010276 construction Methods 0.000 claims abstract description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 230000002787 reinforcement Effects 0.000 claims description 18
- 229910052742 iron Inorganic materials 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000004570 mortar (masonry) Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000002689 soil Substances 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009417 prefabrication Methods 0.000 claims description 3
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
- E04H12/347—Arrangements for setting poles in the ground
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Abstract
供电线路电杆栽杆装置,包括水平框架,水平框架底部设置有行走轮,水平框架左侧沿垂直方向设置有垂直框架,垂直框架左侧上部通过连接板固定连接有钻进油缸,垂直框架左侧设置有钻坑机构;垂直框架上端右侧设置有卷扬机,卷扬机上缠绕的牵引绳的活动端设置有用于连接电杆左端的抱箍,水平框架上设置有定位稳定下放机构、电杆紧固结构、液压站以及用于支撑放置电杆的第一支撑槽轮和第二支撑槽轮。本发明还公开了供电线路电杆栽杆装置的栽杆方法。本发明所竖立的电杆具有防倾倒的可靠性,并大大减轻了工人劳动强度,提高了施工效率,在吊车不能到达的地方也能进行栽杆施工作业,通用性更强。
The pole planting device for the power supply line includes a horizontal frame. The bottom of the horizontal frame is provided with traveling wheels. The left side of the horizontal frame is provided with a vertical frame along the vertical direction. There is a drilling mechanism on the side; a hoist is installed on the right side of the upper end of the vertical frame, and the movable end of the traction rope wound on the hoist is provided with a hoop for connecting the left end of the pole. Structure, hydraulic station and first support sheave and second support sheave for supporting pole placement. The invention also discloses a pole planting method of the power supply line electric pole planting device. The electric pole erected by the invention has the reliability of anti-dumping, greatly reduces the labor intensity of workers, improves the construction efficiency, and can also carry out pole planting construction operations in places where cranes cannot reach, and has stronger versatility.
Description
技术领域technical field
本发明属于电力施工技术领域,具体涉及一种供电线路电杆栽杆装置及其栽杆方法。The invention belongs to the technical field of electric power construction, and in particular relates to a pole planting device for a power supply line and a pole planting method thereof.
背景技术Background technique
供电线路电杆目前在竖立栽杆作业时,一般都是靠人工进行或使用吊车与人工配合进行施工。人工配合吊车施工,人工配合吊车施工开挖杆坑和填土夯实也是由人工完成,劳动强度大。吊车使用费用较高,而且在很多地段(比如庄稼地、地形复杂、崎岖坎坷的地方)吊车无法进入到现场。Power supply line pole is generally all carried out manually or uses crane to cooperate with labor to carry out construction when erecting and planting pole operation at present. Manual cooperation with crane construction, manual cooperation with crane construction to excavate rod pits and fill soil compaction is also done manually, and the labor intensity is high. The use of cranes is expensive, and in many areas (such as crop fields, complex terrain, and rugged places) cranes cannot enter the site.
电杆在竖立填土夯实之后,需要在地面与电杆之间设置斜拉绳,确保电杆的垂直稳定性,但现有很多电杆设置在人行道上,斜拉绳就影响到人们的出行,特别是晚上,经常发生人们误碰到斜拉绳而受伤的情况,若把斜拉绳去除,在恶劣天气时电杆被大风吹刮很容易就被刮歪甚至刮倒,严重影响到供电的正常运行。After the pole is erected and filled with soil, it is necessary to install a cable-stayed rope between the ground and the pole to ensure the vertical stability of the pole. However, many poles are installed on the sidewalk, and the cable-stayed rope will affect people's travel. , especially at night, it often happens that people mistakenly touch the stay rope and get injured. If the stay rope is removed, the pole will be easily crooked or even knocked down by the strong wind in bad weather, seriously affecting the power supply. of normal operation.
发明内容Contents of the invention
本发明为了解决现有技术中的不足之处,提供一种具有自动钻坑、便于竖立、电杆竖立后稳定性、不需要斜拉绳的供电线路电杆栽杆装置及其栽杆方法。In order to solve the deficiencies in the prior art, the present invention provides a pole planting device and a pole planting method for power supply lines with automatic drilling, easy erection, stability after pole erection, and no need for oblique stay ropes.
为解决上述技术问题,本发明采用如下技术方案:供电线路电杆栽杆装置,包括水平框架,水平框架底部设置有行走轮,水平框架左侧沿垂直方向设置有垂直框架,垂直框架前侧下部与水平框架之间设置有斜撑板,垂直框架左侧上部通过连接板固定连接有钻进油缸,垂直框架左侧设置有钻坑机构;垂直框架上端右侧设置有卷扬机,卷扬机上缠绕的牵引绳的活动端设置有用于连接电杆左端的抱箍,水平框架上设置有定位稳定下放机构、电杆紧固结构、液压站以及用于支撑放置电杆的第一支撑槽轮和第二支撑槽轮,第一支撑槽和第二支撑槽轮沿左右方向对应设置,电杆沿左右方向水平放置在第一支撑槽轮和第二支撑槽轮的轮槽内,第二支撑槽轮位于水平框架右端部,液压站通过高压油管与钻进油缸连接,定位稳定下放机构位于第二支撑槽轮左侧并设置有两个,两个定位稳定下放机构前后对应并分别位于电杆的前侧和后侧,电杆紧固结构位于水平框架中部并与电杆紧固连接;In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: the power supply line pole planting device includes a horizontal frame, the bottom of the horizontal frame is provided with walking wheels, the left side of the horizontal frame is provided with a vertical frame along the vertical direction, and the lower part of the front side of the vertical frame A diagonal bracing plate is set between the horizontal frame and the upper left side of the vertical frame is fixedly connected with a drilling cylinder through a connecting plate. A drilling mechanism is set on the left side of the vertical frame; The movable end of the rope is provided with a hoop for connecting the left end of the pole, and the horizontal frame is provided with a positioning and stable lowering mechanism, a pole fastening structure, a hydraulic station, and the first support sheave and the second support for supporting and placing the pole. The sheaves, the first supporting sheave and the second supporting sheave are arranged correspondingly along the left and right directions, and the electric pole is placed horizontally in the wheel grooves of the first supporting sheave and the second supporting sheave along the left and right directions, and the second supporting sheave is located in the horizontal direction. At the right end of the frame, the hydraulic station is connected to the drilling cylinder through a high-pressure oil pipe. There are two stable positioning and lowering mechanisms located on the left side of the second support sheave. On the rear side, the pole fastening structure is located in the middle of the horizontal frame and is firmly connected with the pole;
定位稳定下放机构包括方管、定位电机、定位套和定位杆,方管沿垂直方向设置,方管下端均固定连接在水平框架上,方管上端设有堵板,方管内壁左侧和右侧均沿垂直方向对应设置有一条滑道,定位电机位于方管内,定位电机的主轴垂直向下设置,定位电机的左侧和右侧分别固定设置有一个滑板,两个滑板分别滑动连接在一条滑道内;The stable positioning and lowering mechanism includes a square tube, a positioning motor, a positioning sleeve and a positioning rod. The square tube is set along the vertical direction. The lower end of the square tube is fixedly connected to the horizontal frame. Each side is provided with a slideway correspondingly along the vertical direction, the positioning motor is located in the square tube, the main shaft of the positioning motor is set vertically downward, a sliding plate is fixedly installed on the left side and the right side of the positioning motor respectively, and the two sliding plates are respectively slidably connected to a inside the slide;
定位电机的主轴通过联轴器与定位杆上端同轴向连接,水平框架上开设有上下通透的台阶孔,定位套上端外边缘固定连接有定位环,定位环和定位套对应装配在台阶孔内,定位环通过紧固螺钉与水平框架固定连接,定位套内设置有内螺纹,定位杆上部设置有外螺纹,定位杆伸入到定位套内且与定位套螺纹连接,定位杆下端尖锐,定位杆下部沿轴向方向设置有位于水平框架下方的外螺旋棱条;The main shaft of the positioning motor is coaxially connected with the upper end of the positioning rod through a coupling, and a step hole that is transparent up and down is opened on the horizontal frame, and a positioning ring is fixedly connected to the outer edge of the upper end of the positioning sleeve, and the positioning ring and the positioning sleeve are assembled in the stepped hole Inside, the positioning ring is fixedly connected with the horizontal frame through fastening screws. The positioning sleeve is provided with internal threads, and the upper part of the positioning rod is provided with external threads. The positioning rod extends into the positioning sleeve and is threaded with the positioning sleeve. The lower end of the positioning rod is sharp. The lower part of the positioning rod is provided with an outer helical rib located below the horizontal frame along the axial direction;
前侧的定位稳定下放机构的方管后侧和后侧的定位稳定下放机构的方管前侧均设置有表面光滑的限位导板。The rear side of the square tube of the stable positioning and lowering mechanism on the front side and the square tube front side of the stable positioning and lowering mechanism on the rear side are all provided with smooth-surface limiting guide plates.
钻坑机构包括沿垂直方向固定设置在垂直框架左侧的导轨,导轨通过燕尾槽结构滑动连接有滑动架,钻进油缸沿垂直方向设置,钻进油缸的活塞杆下端与滑动架上端铰接,滑动架上固定设置有钻进电机,钻进电机的主轴同轴向传动连接有垂直向下设置的钻筒,钻筒下端尖锐,钻筒外表面沿轴向方向设置有螺旋切割棱。The drilling mechanism includes a guide rail fixed on the left side of the vertical frame along the vertical direction. The guide rail is slidably connected to the sliding frame through the dovetail groove structure. The drilling cylinder is arranged along the vertical direction. A drilling motor is fixedly arranged on the frame, and the main shaft of the drilling motor is connected with the axial transmission to a vertically downwardly arranged drill barrel. The lower end of the drill barrel is sharp, and the outer surface of the drill barrel is provided with a helical cutting edge along the axial direction.
电杆紧固结构包括固定在水平框架上的安装座,安装座顶部设置有向上绕过电杆并与电杆绷紧的弹性带。The pole fastening structure includes a mounting seat fixed on a horizontal frame, and an elastic belt is arranged on the top of the mounting seat to go around the pole upwards and be tightened with the pole.
使用供电线路电杆栽杆装置进行栽杆的方法,包括以下步骤,The method for planting poles using a pole planting device for a power supply line comprises the following steps,
(1)、将电杆放置到第一支撑槽轮和第二支撑槽轮的轮槽上,从安装座一侧拉动弹性带向上绕过电杆并固定到安装座另一侧,弹性带将电杆绷紧;(1) Place the pole on the grooves of the first support sheave and the second support sheave, pull the elastic belt from one side of the mounting base to go around the pole and fix it to the other side of the mounting base, the elastic belt will The pole is tight;
(2)、将所述的栽杆装置推到需要栽杆的地点,当钻筒对应地面设定钻坑点时,启动两个定位稳定下放机构,使定位杆向下钻进到地面下,使水平框架保持稳定;(2) Push the rod planting device to the place where the rods need to be planted, and when the drill pipe is set to the drill point corresponding to the ground, start two positioning and stable lowering mechanisms to make the positioning rods drill down to the ground, keep the horizontal frame stable;
(3)、启动钻进电机和钻进油缸,钻进电机带动钻筒转动,钻进油缸的活塞杆伸长,驱动滑动架沿导轨向下移动,固定在滑动架上的钻进电机就向下缓慢移动,这样就对预定坑点进行钻进作业,钻进到合适深度后,操作钻进油缸,活塞杆收缩,钻筒向上恢复原位,钻坑直径若较小时,施工人员使用铁锨将钻坑进一步扩大,并同时将钻坑内的碎土清理出来,钻坑完成;(3) Start the drilling motor and the drilling cylinder, the drilling motor drives the drill barrel to rotate, the piston rod of the drilling cylinder extends, drives the sliding frame to move down along the guide rail, and the drilling motor fixed on the sliding frame moves toward Slowly move down, so that the drilling operation will be carried out on the predetermined pit point. After drilling to a suitable depth, operate the drilling cylinder, the piston rod will shrink, and the drill barrel will return to its original position upward. The drill hole is further expanded, and the broken soil in the drill hole is cleaned out at the same time, and the drill hole is completed;
(4)、启动两个定位稳定下放机构,使定位杆向上从地面上抽出,然后将水平框架向左推,直到电杆右端位于钻坑上方后停止,然后再启动两个定位稳定下放机构,使定位杆向下钻进到地面下,使水平框架保持稳定;(4) Start the two positioning stable lowering mechanisms to draw the positioning rod upward from the ground, then push the horizontal frame to the left until the right end of the pole is above the drilling pit and stop, then start the two positioning stable lowering mechanisms, Drill the dowel bar down into the ground to keep the horizontal frame stable;
(5)、将卷扬机上牵引绳的牵引端连接的抱箍卡到电杆左端,将弹性带取下,启动卷扬机,卷扬机上的牵引绳拉动电杆的左端向上抬起,电杆以第二支撑槽轮为支点向上转动,电杆右端向下转动,电杆在两块光滑的限位导板的限定下,电杆左侧保持稳定上移,随着电杆左侧的上移,当电杆左端被起吊到最高处时,电杆右端向下也移动到钻坑顶部,施工人员手扶电杆向右推动电杆,此时操控卷扬机慢慢释放牵引绳,电杆沿第二支撑槽轮向右下移动,随着电杆向下向右的移动,当电杆即将进入到钻坑内时,将电杆下端设置防倾斜加固结构,然后再向右推动电杆使电杆右端及防倾斜加固结构慢慢进入并竖立到钻孔内;(5) Clamp the hoop connected to the traction end of the traction rope on the hoist to the left end of the pole, remove the elastic belt, and start the hoist. The traction rope on the hoist pulls the left end of the pole to lift up, and the pole starts at the second The support sheave rotates upwards as a fulcrum, and the right end of the pole rotates downwards. The pole is limited by two smooth limit guide plates, and the left side of the pole keeps moving up steadily. As the left side of the pole moves up, when the pole When the left end of the pole is hoisted to the highest point, the right end of the pole also moves down to the top of the drilling pit. The construction personnel hold the pole and push the pole to the right. The wheel moves down to the right, and as the pole moves downward to the right, when the pole is about to enter the drilling pit, set the anti-tilt reinforcement structure at the lower end of the pole, and then push the pole to the right to make the right end of the pole and the anti-tilt The inclined reinforcement structure slowly enters and erects into the borehole;
(6)、施工人员扶着电杆使电杆保持垂直状态,在钻坑内倒入预先搅拌均匀的混凝土砂浆,使用振动棒将砂浆振实,使防倾斜加固结构与配电杆下部浇筑为一体并埋入地下。(6) The construction personnel hold the pole to keep the pole vertical, pour the pre-mixed concrete mortar into the drill hole, and use the vibrating rod to vibrate the mortar, so that the anti-tilt reinforcement structure and the lower part of the distribution pole are poured as one and buried in the ground.
下面以电杆竖立后沿垂直方向进行描述,防倾斜加固结构包括设置在电杆下部的四条支撑筋,电杆沿径向方向开设有四条通孔,四条通孔在电杆的轴向方向上自上而下均匀布置,在电杆的圆周方向上沿顺时针或逆时针相邻两条通孔中心线之间的夹角均为45°;The following describes the vertical direction of the pole after it is erected. The anti-tilt reinforcement structure includes four support ribs arranged at the lower part of the pole. The pole is provided with four through holes in the radial direction, and the four through holes are in the axial direction of the pole. Evenly arranged from top to bottom, the angle between the centerlines of two adjacent through holes clockwise or counterclockwise in the circumferential direction of the pole is 45°;
每条支撑筋均包括均位于同一垂直面上的上直线段、第一下弧线段和第二弧线段,上直线段水平穿设在通孔内,第一下弧线段的上端上直线段一端固定连接,第二弧线段的上端与上直线段另一端固定连接,每条支撑架的第一下弧线段和第二弧线段均关于电杆的中心线对称,每条支撑筋的第一下弧线段和第二弧线段的下端均与电杆的下端面保持齐平。Each supporting rib includes an upper straight line segment, a first lower arc line segment and a second arc line segment all located on the same vertical plane, the upper straight line segment is horizontally installed in the through hole, and the upper end of the first lower arc line segment is One end of the straight section is fixedly connected, and the upper end of the second arc section is fixedly connected with the other end of the upper straight section. The first lower arc section and the second arc section of each support frame are symmetrical about the center line of the pole. The lower ends of the first lower arc segment and the second arc segment of the support rib are kept flush with the lower end surface of the electric pole.
通孔的横截面均为矩形,支撑筋由镀锌扁钢折弯而成。The cross-sections of the through holes are all rectangular, and the support ribs are bent from galvanized flat steel.
每条支撑筋的第一下弧线段和第二弧线段的下部通过一个水平设置的圆环形铁丝相互连接,圆环形铁丝的中心位于电杆的中心线上,圆环形铁丝与支撑筋通过焊接的方式固定连接。The bottom of the first lower arc section and the second arc section of each support rib are connected to each other by a horizontally arranged annular iron wire, the center of the annular iron wire is located on the center line of the pole, and the annular iron wire is connected to the center line of the pole. The supporting ribs are fixedly connected by welding.
步骤(2)和(4)操作两个定位稳定下放机构定位水平框架的具体过程为:启动定位电机,定位电机通过联轴器带动定位杆旋转,由于定位杆与定位套螺纹连接,定位杆就沿定位套的轴线方向垂直向下移动,定位杆就带动定位电机向下移动,定位电机左右两侧的滑板沿滑道向下滑动,定位杆下端尖锐而且定位杆下部设置有外螺旋棱条,定位杆就很容易向地面下钻进,定位杆钻进到地面一定深度后,定位电机停止。Steps (2) and (4) The specific process of operating the two positioning stable lowering mechanisms to position the horizontal frame is: start the positioning motor, and the positioning motor drives the positioning rod to rotate through the coupling. Since the positioning rod is threaded with the positioning sleeve, the positioning rod is Move vertically downward along the axis of the positioning sleeve, the positioning rod will drive the positioning motor to move downward, and the slide plates on the left and right sides of the positioning motor will slide down along the slideway. Positioning rod just is easy to drill under the ground, and after positioning rod drills into ground certain degree of depth, positioning motor stops.
步骤(5)中防倾斜加固结构设置在电杆下端的过程为,电杆在预制时预留四条通孔,截取四条不同长短的支撑筋,将四条支撑筋分别穿设到对应的通孔内,再将支撑筋在通孔两侧向下折弯,在通孔内的部分即为上直线段,在通孔外的部分即为第一弧线段和第二弧线段,四条支撑筋安装到位后,在使用握成圆形的铁丝将四条支撑筋连接并焊接为一体。The process of setting the anti-tilt reinforcement structure at the lower end of the pole in step (5) is to reserve four through holes during the prefabrication of the pole, cut off four support ribs of different lengths, and respectively penetrate the four support ribs into the corresponding through holes , and then bend the supporting ribs downward on both sides of the through hole, the part inside the through hole is the upper straight line segment, the part outside the through hole is the first arc segment and the second arc segment, and the four supporting ribs After the installation is in place, the four support ribs are connected and welded into one body with iron wires held in a circle.
采用上述技术方案,由于本发明是架设供电线路的电杆的,因此供电线路不通电,本发明中的卷扬机、定位电机、液压站所需要的电源由发电机供电。Adopt above-mentioned technical scheme, because the present invention is to set up the electric pole of power supply line, so power supply line is not energized, and the required power supply of winch, positioning motor, hydraulic station among the present invention is powered by generator.
在电杆左侧被提升过程中,定位稳定下放机构的方管位于电杆前后两侧,避免电杆前后摆动,并设置光滑的限位导板与电杆接触,减少摩擦力。不管是硬化地面或者是土地,定位稳定下放机构的定位杆均能钻进到地面下,起到良好的定位作用。During the lifting process on the left side of the pole, the square tube of the stable positioning and lowering mechanism is located on the front and rear sides of the pole to prevent the pole from swinging back and forth, and a smooth limit guide plate is set in contact with the pole to reduce friction. Regardless of whether it is hardened ground or ground, the positioning rod of the stable positioning and lowering mechanism can be drilled into the ground to play a good positioning role.
通孔的横截面均为矩形,支撑筋由镀锌扁钢折弯而成,这样可避免支撑筋在通孔内转动,增强装配的可靠性。采用四条支撑筋,形成第一下弧线段四条和第二弧线段四条,且在配电杆的四周各个方向均匀设置,这样可起到良好的支撑作用,确保配电杆底部加固的可靠性和全面性。圆环形铁丝起到将四条支撑筋连接为一体,克服四条支撑筋的弹性,以适合钻坑的大小,同时增强四条支撑筋的强度的作用。The cross-sections of the through holes are all rectangular, and the supporting ribs are bent from galvanized flat steel, which can prevent the supporting ribs from rotating in the through holes and enhance the reliability of assembly. Four support ribs are used to form four first lower arc segments and four second arc segments, and they are evenly arranged in all directions around the distribution pole, which can play a good supporting role and ensure reliable reinforcement of the bottom of the distribution pole comprehensiveness and comprehensiveness. The ring-shaped iron wire plays the role of connecting the four supporting ribs as a whole, overcoming the elasticity of the four supporting ribs, adapting to the size of the drilling hole, and simultaneously enhancing the strength of the four supporting ribs.
综上所述,本发明通过在电杆下端设置防倾斜加固结构,将钻坑和栽杆作业结合为一体完成,并采用浇筑混凝土的方式进行加固电杆下端,具有防倾倒的可靠性,并大大减轻了工人劳动强度,提高了施工效率,在吊车不能到达的地方也能进行栽杆施工作业,通用性更强。In summary, the present invention integrates the drilling and pole planting operations by setting an anti-tilt reinforcement structure at the lower end of the pole, and adopts the method of pouring concrete to reinforce the lower end of the pole, which has the reliability of anti-dumping, and The labor intensity of workers is greatly reduced, the construction efficiency is improved, and the pole planting operation can also be carried out in places where the crane cannot reach, and the versatility is stronger.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1中第一支撑槽轮的侧视图;Figure 2 is a side view of the first supporting sheave in Figure 1;
图3是图1中两个定位稳定下放机构的侧视图;Fig. 3 is a side view of two positioning stable lowering mechanisms in Fig. 1;
图4是定位稳定下放机构的结构示意图;Fig. 4 is a structural schematic diagram of a positioning stable decentralization mechanism;
图5是本发明中电杆竖立后防倾斜加固结构的结构示意图;Fig. 5 is a schematic structural view of the anti-tilt reinforcement structure after the pole is erected in the present invention;
图6是图5中A-A剖视图。Fig. 6 is a sectional view of A-A in Fig. 5 .
具体实施方式detailed description
如图1-6所示,本发明的供电线路电杆栽杆装置,包括水平框架8,水平框架8底部设置有行走轮9,水平框架8左侧沿垂直方向设置有垂直框架10,垂直框架10前侧下部与水平框架8之间设置有斜撑板11,垂直框架10左侧上部通过连接板12固定连接有钻进油缸13,垂直框架10左侧设置有钻坑机构;垂直框架10上端右侧设置有卷扬机14,卷扬机14上缠绕的牵引绳15的活动端设置有用于连接电杆1左端的抱箍17,水平框架8上设置有定位稳定下放机构16、电杆紧固结构、液压站20以及用于支撑放置电杆1的第一支撑槽轮18和第二支撑槽轮19,第一支撑槽和第二支撑槽轮19沿左右方向对应设置,电杆1沿左右方向水平放置在第一支撑槽轮18和第二支撑槽轮19的轮槽42内,第二支撑槽轮19位于水平框架8右端部,液压站20通过高压油管与钻进油缸13连接,定位稳定下放机构16位于第二支撑槽轮19左侧并设置有两个,两个定位稳定下放机构前后对应并分别位于电杆1的前侧和后侧,电杆紧固结构位于水平框架8中部并与电杆1紧固连接。As shown in Figures 1-6, the power supply line pole planting device of the present invention includes a horizontal frame 8, the bottom of the horizontal frame 8 is provided with a walking wheel 9, and the left side of the horizontal frame 8 is provided with a vertical frame 10 along the vertical direction. A slanting brace 11 is arranged between the lower part of the front side of the 10 and the horizontal frame 8, the upper left side of the vertical frame 10 is fixedly connected with a drilling cylinder 13 through a connecting plate 12, and a drilling mechanism is arranged on the left side of the vertical frame 10; the upper end of the vertical frame 10 The right side is provided with hoist 14, and the movable end of the traction rope 15 that is wound on the hoist 14 is provided with the hoop 17 that is used to connect the left end of electric pole 1, and the horizontal frame 8 is provided with positioning stable lowering mechanism 16, electric pole fastening structure, hydraulic pressure. Station 20 and the first support sheave 18 and the second support sheave 19 for supporting and placing the pole 1, the first support groove and the second support sheave 19 are arranged correspondingly along the left and right directions, and the pole 1 is placed horizontally along the left and right directions In the wheel groove 42 of the first support sheave 18 and the second support sheave 19, the second support sheave 19 is located at the right end of the horizontal frame 8, the hydraulic station 20 is connected with the drilling cylinder 13 through a high-pressure oil pipe, and the positioning is stable and the lowering mechanism 16 is located on the left side of the second supporting sheave 19 and is provided with two, the two positioning stable lowering mechanisms correspond to the front and rear sides and are respectively located on the front side and the rear side of the electric pole 1, and the electric pole fastening structure is located in the middle of the horizontal frame 8 and is connected to the electric pole. Rod 1 is firmly connected.
钻坑机构包括沿垂直方向固定设置在垂直框架10左侧的导轨21,导轨21通过燕尾槽结构滑动连接有滑动架22,钻进油缸13沿垂直方向设置,钻进油缸13的活塞杆下端与滑动架22上端铰接,滑动架22上固定设置有钻进电机23,钻进电机23的主轴同轴向传动连接有垂直向下设置的钻筒24,钻筒24下端尖锐,钻筒24外表面沿轴向方向设置有螺旋切割棱25。The drilling mechanism includes a guide rail 21 fixedly arranged on the left side of the vertical frame 10 along the vertical direction. The guide rail 21 is slidably connected with a sliding frame 22 through a dovetail groove structure, and the drilling cylinder 13 is arranged vertically. The upper end of the sliding frame 22 is hinged, and the sliding frame 22 is fixedly provided with a drilling motor 23. The main shaft of the drilling motor 23 is connected to a vertically downwardly arranged drill tube 24 through a coaxial transmission. The lower end of the drill tube 24 is sharp, and the outer surface of the drill tube 24 is A helical cutting edge 25 is provided in the axial direction.
定位稳定下放机构16包括方管26、定位电机27、定位套28和定位杆29,方管26沿垂直方向设置,方管26下端均固定连接在水平框架8上,方管26上端设有堵板30,方管26内壁左侧和右侧均沿垂直方向对应设置有一条滑道31,定位电机27位于方管26内,定位电机27的主轴垂直向下设置,定位电机27的左侧和右侧分别固定设置有一个滑板32,两个滑板32分别滑动连接在一条滑道31内;Positioning stable lowering mechanism 16 comprises square pipe 26, positioning motor 27, positioning sleeve 28 and positioning rod 29, square pipe 26 is arranged along the vertical direction, square pipe 26 lower ends are all fixedly connected on the horizontal frame 8, square pipe 26 upper ends are provided with blocking Plate 30, the left side and the right side of square tube 26 inner walls are all provided with a slideway 31 correspondingly along the vertical direction, positioning motor 27 is positioned at square tube 26, and the main shaft of positioning motor 27 is vertically arranged downwards, and the left side of positioning motor 27 and A slide plate 32 is fixedly arranged on the right side respectively, and the two slide plates 32 are slidably connected in a slideway 31 respectively;
定位电机27的主轴通过联轴器33与定位杆29上端同轴向连接,水平框架8上开设有上下通透的台阶孔,定位套28上端外边缘固定连接有定位环34,定位环34和定位套28对应装配在台阶孔内,定位环34通过紧固螺钉35与水平框架8固定连接,定位套28内设置有内螺纹,定位杆29上部设置有外螺纹36,定位杆29伸入到定位套28内且与定位套28螺纹连接,定位杆29下端尖锐,定位杆29下部沿轴向方向设置有位于水平框架8下方的外螺旋棱条37;The main shaft of the positioning motor 27 is coaxially connected with the upper end of the positioning rod 29 through a coupling 33. The horizontal frame 8 is provided with a step hole that is transparent up and down. The outer edge of the upper end of the positioning sleeve 28 is fixedly connected with a positioning ring 34. The positioning ring 34 and The positioning sleeve 28 is correspondingly assembled in the step hole, the positioning ring 34 is fixedly connected with the horizontal frame 8 by the fastening screw 35, the internal thread is provided in the positioning sleeve 28, the external thread 36 is provided on the top of the positioning rod 29, and the positioning rod 29 stretches into the The positioning sleeve 28 is threadedly connected with the positioning sleeve 28, the lower end of the positioning rod 29 is sharp, and the lower part of the positioning rod 29 is provided with an outer spiral rib 37 located below the horizontal frame 8 along the axial direction;
前侧的定位稳定下放机构16的方管26后侧和后侧的定位稳定下放机构16的方管26前侧均设置有表面光滑的限位导板38。The rear side of the square tube 26 of the positioning stable lowering mechanism 16 on the front side and the square tube 26 front side of the positioning stable lowering mechanism 16 on the rear side are all provided with a smooth limiting guide plate 38 .
电杆紧固结构包括固定在水平框架8上的安装座39,安装座39顶部设置有向上绕过电杆1并与电杆1绷紧的弹性带40。The pole fastening structure includes a mounting seat 39 fixed on the horizontal frame 8 , and an elastic band 40 is provided on the top of the mounting seat 39 to go around the electric pole 1 and be tightened with the electric pole 1 .
使用供电线路电杆1栽杆装置进行栽杆的方法,包括以下步骤,The method for planting poles using a power supply line pole 1 pole planting device comprises the following steps,
(1)、将电杆1放置到第一支撑槽轮18和第二支撑槽轮19的轮槽42上,从安装座39一侧拉动弹性带40向上绕过电杆1并固定到安装座39另一侧,弹性带40将电杆1绷紧;(1) Place the pole 1 on the wheel groove 42 of the first supporting sheave 18 and the second supporting sheave 19, pull the elastic belt 40 from the side of the mounting seat 39 to go around the pole 1 and fix it to the mounting seat 39 on the other side, the electric pole 1 is tightened by the elastic band 40;
(2)、将所述的栽杆装置推到需要栽杆的地点,当钻筒24对应地面设定钻坑点时,启动两个定位稳定下放机构16,使定位杆29向下钻进到地面下,使水平框架8保持稳定;(2) Push the rod planting device to the place where the rods need to be planted, and when the drill tube 24 sets the drilling point corresponding to the ground, start the two positioning and stable lowering mechanisms 16, so that the positioning rod 29 drills down to the Under the ground, make the horizontal frame 8 stable;
(3)、启动钻进电机23和钻进油缸13,钻进电机23带动钻筒24转动,钻进油缸13的活塞杆伸长,驱动滑动架22沿导轨21向下移动,固定在滑动架22上的钻进电机23就向下缓慢移动,这样就对预定坑点进行钻进作业,钻进到合适深度后,操作钻进油缸13,活塞杆收缩,钻筒24向上恢复原位,钻坑直径若较小时,施工人员使用铁锨将钻坑进一步扩大,并同时将钻坑内的碎土清理出来,钻坑完成;(3) Start the drilling motor 23 and the drilling cylinder 13, the drilling motor 23 drives the drill cylinder 24 to rotate, the piston rod of the drilling cylinder 13 extends, drives the sliding frame 22 to move down along the guide rail 21, and is fixed on the sliding frame Drilling motor 23 on the 22 just slowly moves downwards, and like this just carries out the drilling operation to predetermined pit point, and after drilling to suitable depth, operation drills into oil cylinder 13, and piston rod shrinks, and drill tube 24 upwards returns to original position, drills If the diameter of the pit is small, the construction personnel use a shovel to further expand the borehole, and at the same time clean up the broken soil in the borehole, and the borehole is completed;
(4)、启动两个定位稳定下放机构16,使定位杆29向上从地面上抽出,然后将水平框架8向左推,直到电杆1右端位于钻坑上方后停止,然后再启动两个定位稳定下放机构16,使定位杆29向下钻进到地面下,使水平框架8保持稳定;(4) Start the two positioning and stabilizing lowering mechanisms 16 to draw the positioning rod 29 upward from the ground, then push the horizontal frame 8 to the left until the right end of the pole 1 is above the drilling pit and stop, then start the two positioning Stabilize the lowering mechanism 16, make the positioning rod 29 drill down into the ground, and keep the horizontal frame 8 stable;
(5)、将卷扬机14上牵引绳15的牵引端连接的抱箍17卡到电杆1左端,将弹性带40取下,启动卷扬机14,卷扬机14上的牵引绳15拉动电杆1的左端向上抬起,电杆1以第二支撑槽轮19为支点向上转动,电杆1右端向下转动,电杆1在两块光滑的限位导板38的限定下,电杆1左侧保持稳定上移,随着电杆1左侧的上移,当电杆1左端被起吊到最高处时,电杆1右端向下也移动到钻坑顶部,施工人员手扶电杆1向右推动电杆1,此时操控卷扬机14慢慢释放牵引绳15,电杆1沿第二支撑槽轮19向右下移动,随着电杆1向下向右的移动,当电杆1即将进入到钻坑内时,将电杆1下端设置防倾斜加固结构41,然后再向右推动电杆1使电杆1右端及防倾斜加固结构41慢慢进入并竖立到钻孔内;(5) Clip the hoop 17 connected to the traction end of the traction rope 15 on the hoist 14 to the left end of the pole 1, remove the elastic belt 40, start the hoist 14, and the traction rope 15 on the hoist 14 pulls the left end of the pole 1 Lift up, the pole 1 rotates upwards with the second supporting sheave 19 as the fulcrum, the right end of the pole 1 turns downwards, the pole 1 is limited by two smooth limit guide plates 38, and the left side of the pole 1 remains stable Moving up, as the left side of the pole 1 moves up, when the left end of the pole 1 is hoisted to the highest point, the right end of the pole 1 also moves down to the top of the drilling pit, and the construction workers hold the pole 1 to push the pole to the right. Rod 1, at this time, control the hoist 14 to slowly release the traction rope 15, and the electric pole 1 moves downward to the right along the second support sheave 19, and as the electric pole 1 moves downward to the right, when the electric pole 1 is about to enter the drill When in the pit, set the anti-tilt reinforcement structure 41 at the lower end of the pole 1, and then push the pole 1 to the right so that the right end of the pole 1 and the anti-tilt reinforcement structure 41 slowly enter and stand up in the borehole;
(6)、施工人员扶着电杆1使电杆1保持垂直状态,在钻坑内倒入预先搅拌均匀的混凝土砂浆,使用振动棒将砂浆振实,使防倾斜加固结构41与配电杆1下部浇筑为一体并埋入地下。(6) The construction personnel hold the pole 1 to keep the pole 1 in a vertical state, pour the pre-mixed concrete mortar into the drilling hole, and use the vibrating rod to vibrate the mortar, so that the anti-tilt reinforcement structure 41 and the power distribution pole 1 The lower part is poured into one body and buried in the ground.
下面以电杆1竖立后沿垂直方向进行描述,防倾斜加固结构41包括设置在电杆1下部的四条支撑筋2,电杆1沿径向方向开设有四条通孔3,四条通孔3在电杆1的轴向方向上自上而下均匀布置,在电杆1的圆周方向上沿顺时针或逆时针相邻两条通孔3中心线之间的夹角均为45°;The following describes the vertical direction of the pole 1 after it is erected. The anti-tilt reinforcement structure 41 includes four support ribs 2 arranged at the bottom of the pole 1. The pole 1 is provided with four through holes 3 along the radial direction. The pole 1 is uniformly arranged from top to bottom in the axial direction, and the angle between the centerlines of two adjacent through holes 3 clockwise or counterclockwise in the circumferential direction of the pole 1 is 45°;
每条支撑筋2均包括均位于同一垂直面上的上直线段4、第一下弧线段5和第二弧线段6,上直线段4水平穿设在通孔3内,第一下弧线段5的上端上直线段4一端固定连接,第二弧线段6的上端与上直线段4另一端固定连接,每条支撑架的第一下弧线段5和第二弧线段6均关于电杆1的中心线对称,每条支撑筋2的第一下弧线段5和第二弧线段6的下端均与电杆1的下端面保持齐平。Each support rib 2 includes an upper straight section 4, a first lower arc section 5 and a second arc section 6 all located on the same vertical plane, the upper straight section 4 is horizontally installed in the through hole 3, and the first lower section The upper end of the arc segment 5 is fixedly connected to one end of the upper straight segment 4, the upper end of the second arc segment 6 is fixedly connected to the other end of the upper straight segment 4, and the first lower arc segment 5 and the second arc segment of each support frame 6 are all symmetrical about the center line of the pole 1, and the lower ends of the first lower arc segment 5 and the second arc segment 6 of each support rib 2 are kept flush with the lower end surface of the pole 1.
通孔3的横截面均为矩形,支撑筋2由镀锌扁钢折弯而成。The cross-sections of the through holes 3 are all rectangular, and the support ribs 2 are formed by bending galvanized flat steel.
每条支撑筋2的第一下弧线段5和第二弧线段6的下部通过一个水平设置的圆环形铁丝7相互连接,圆环形铁丝7的中心位于电杆1的中心线上,圆环形铁丝7与支撑筋2通过焊接的方式固定连接。The bottom of the first lower arc section 5 and the second arc section 6 of each support rib 2 are connected to each other by a horizontally arranged annular iron wire 7, and the center of the annular iron wire 7 is located on the center line of the pole 1 , the annular iron wire 7 is fixedly connected with the support rib 2 by welding.
步骤(2)和(4)操作两个定位稳定下放机构16定位水平框架8的具体过程为:启动定位电机27,定位电机27通过联轴器33带动定位杆29旋转,由于定位杆29与定位套28螺纹连接,定位杆29就沿定位套28的轴线方向垂直向下移动,定位杆29就带动定位电机27向下移动,定位电机27左右两侧的滑板32沿滑道31向下滑动,定位杆29下端尖锐而且定位杆29下部设置有外螺旋棱条37,定位杆29就很容易向地面下钻进,定位杆29钻进到地面一定深度后,定位电机27停止。Steps (2) and (4) The specific process of operating two positioning and stable lowering mechanisms 16 to locate the horizontal frame 8 is: start the positioning motor 27, and the positioning motor 27 drives the positioning rod 29 to rotate through the coupling 33. Since the positioning rod 29 and the positioning The sleeve 28 is threaded, and the positioning rod 29 moves vertically downward along the axial direction of the positioning sleeve 28, and the positioning rod 29 drives the positioning motor 27 to move downward, and the slide plates 32 on the left and right sides of the positioning motor 27 slide down along the slideway 31, Positioning rod 29 lower ends are sharp and positioning rod 29 bottoms are provided with outer helical rib 37, and positioning rod 29 just is easy to drill under the ground, and after positioning rod 29 drills into ground certain degree of depth, positioning motor 27 stops.
步骤(5)中防倾斜加固结构41设置在电杆1下端的过程为,电杆1在预制时预留四条通孔3,截取四条不同长短的支撑筋2,将四条支撑筋2分别穿设到对应的通孔3内,再将支撑筋2在通孔3两侧向下折弯,在通孔3内的部分即为上直线段4,在通孔3外的部分即为第一弧线段和第二弧线段6,四条支撑筋2安装到位后,在使用握成圆形的铁丝将四条支撑筋2连接并焊接为一体。In step (5), the anti-tilt reinforcing structure 41 is arranged at the lower end of the pole 1. Four through holes 3 are reserved during the prefabrication of the pole 1, and four support ribs 2 of different lengths are intercepted, and the four support ribs 2 are respectively pierced. into the corresponding through hole 3, and then bend the supporting rib 2 downward on both sides of the through hole 3, the part inside the through hole 3 is the upper straight line segment 4, and the part outside the through hole 3 is the first arc After the line segment and the second arc segment 6, the four support ribs 2 are installed in place, the four support ribs 2 are connected and welded as a whole with iron wires held in a circle.
由于本发明是架设供电线路的电杆1的,因此供电线路不通电,本发明中的卷扬机14、定位电机27、液压站20所需要的电源由发电机供电。Because the present invention is to set up the electric pole 1 of power supply line, so power supply line is not energized, and the required power supply of winch 14, positioning motor 27, hydraulic station 20 among the present invention is powered by generator.
在电杆1左侧被提升过程中,定位稳定下放机构16的方管26位于电杆1前后两侧,避免电杆1前后摆动,并设置光滑的限位导板38与电杆1接触,减少摩擦力。不管是硬化地面或者是土地,定位稳定下放机构16的定位杆29均能钻进到地面下,起到良好的定位作用。When the left side of the electric pole 1 is lifted, the square pipe 26 of the positioning and lowering mechanism 16 is located on the front and rear sides of the electric pole 1 to prevent the electric pole 1 from swinging back and forth, and a smooth limit guide plate 38 is set in contact with the electric pole 1 to reduce the friction. No matter it is the hardened ground or the ground, the positioning bar 29 of the positioning stable lowering mechanism 16 can be drilled into the ground, which plays a good positioning role.
通孔3的横截面均为矩形,支撑筋2由镀锌扁钢折弯而成,这样可避免支撑筋2在通孔3内转动,增强装配的可靠性。采用四条支撑筋2,形成第一下弧线段5四条和第二弧线段6四条,且在配电杆1的四周各个方向均匀设置,这样可起到良好的支撑作用,确保配电杆1底部加固的可靠性和全面性。圆环形铁丝7起到将四条支撑筋2连接为一体,克服四条支撑筋2的弹性,以适合钻坑的大小,同时增强四条支撑筋2的强度的作用。The cross-sections of the through holes 3 are all rectangular, and the support ribs 2 are bent from galvanized flat steel, which can prevent the support ribs 2 from rotating in the through holes 3 and enhance the reliability of assembly. Four support ribs 2 are used to form four first lower arc sections and four second arc sections 6, and they are evenly arranged in all directions around the distribution pole 1, which can play a good supporting role and ensure that the distribution pole 1 Reliability and comprehensiveness of bottom reinforcement. The ring-shaped iron wire 7 plays the role of connecting the four supporting ribs 2 into one body, overcoming the elasticity of the four supporting ribs 2, so as to be suitable for the size of the drilling pit, and enhance the intensity of the four supporting ribs 2 simultaneously.
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.
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