CN107215074A - A kind of method of new plate-like piece laminating machine and laminated plate-shaped part - Google Patents

A kind of method of new plate-like piece laminating machine and laminated plate-shaped part Download PDF

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Publication number
CN107215074A
CN107215074A CN201710389035.2A CN201710389035A CN107215074A CN 107215074 A CN107215074 A CN 107215074A CN 201710389035 A CN201710389035 A CN 201710389035A CN 107215074 A CN107215074 A CN 107215074A
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CN
China
Prior art keywords
workbench
upper lid
plate
workbench body
workpiece
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Pending
Application number
CN201710389035.2A
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Chinese (zh)
Inventor
刘晓勇
韩兴
刘博明
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QINHUANGDAO VISUAL AUTOMATION EQUIPMENT Co.,Ltd.
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Qinhuangdao Visual Automation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Qinhuangdao Visual Automation Equipment Co Ltd filed Critical Qinhuangdao Visual Automation Equipment Co Ltd
Publication of CN107215074A publication Critical patent/CN107215074A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1009Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using vacuum and fluid pressure

Abstract

The present invention is for when laminating machine is laminated in the prior art, workpiece is suppressed by barrier film, make the edge on workpiece upper strata pliable, a kind of method that new plate-like piece laminating machine and laminated plate-shaped part are provided, the laminating machine includes bottom plate, workbench and upper lid, workbench includes workbench body, upper lid includes lid body, evacuation passageway is provided with workbench body and/or upper lid body, the inner opening of evacuation passageway is arranged on the upper surface of workbench body and/or the lower surface of upper lid body, outward opening is connected with vacuum extractor, the surface relative with workbench body of upper lid body is provided with press box, press box is tightly connected with upper lid body by seal, lowering or hoisting gear can drive workbench body and upper lid body closer or far from, workbench body, upper lid body and press box form sealed chamber by seal, evacuation passageway is connected with sealed chamber, the laminating machine provided using the present invention, workpiece will not be because local pressure is uneven and deforms.

Description

A kind of method of new plate-like piece laminating machine and laminated plate-shaped part
Technical field
The present invention relates to a kind of method of new plate-like piece laminating machine and laminated plate-shaped part.
Background technology
In the prior art, including at least one layer can thermal activation glue layer workpiece, generally using laminating machine carry out layer Pressure.Generally workpiece is laminated using following structures and methods, the laminating machine including at least one can air tight closure pressure Machine cavity, the pressure machine cavity has upper half chamber and lower half chamber, and the two can move relative to each other so as to open and close pressure Machine cavity.The seal of one circular, single-piece or multi-piece type is set between upper half chamber and lower half chamber, so as to airtightly Clossing pressure machine cavity.One barrier film is directly or indirectly installed on upper half chamber, once the pressure machine cavity is closed, the barrier film Just airtightly divide pressure machine cavity so that by the pressure machine cavity be divided into one between lower half chamber and barrier film product chambers and One in the balancing gate pit between barrier film and upper half chamber.At least lower half chamber is provided with the dress vacuumized for the pressure machine cavity to closure Put, so as to can at least be vacuumized to the product chambers below barrier film.In order to which the process heat needed for laminating workpieces is introduced into work Part, laminating press includes being used for the device that heat is introduced to workpiece, and wherein described device is generally made up of multiple heating plates, institute State a part for heating plate formation lower half chamber and/or upper half chamber.Adopt and be laminated with the following method --- the workpiece is sent into In the product chambers of pressure machine cavity, and clossing pressure machine cavity and as few as possible be workpiece heat.The pressure of pressure machine cavity is given first Room is vacuumized, so that barrier film is moved upwardly toward upper half chamber.Then, generally at definite intervals, in clossing pressure machine cavity Return product chambers afterwards to vacuumize, wherein so adjusting vacuumizing to two rooms of pressure machine cavity, i.e., in balancing gate pit and product A differential pressure is remained between room, the differential pressure retains the diaphragm in upper half chamber, and prevents barrier film from being contacted in advance with workpiece.Work as pressure The product chambers of machine cavity are evacuated when wishing pressure less than one, are that balancing gate pit's ventilation is arrived so that in balancing gate pit and product chambers Between the reverse degree of differential pressure, barrier film is clinged on workpiece.The pressure of barrier film is adjusted by adjusting the pressure in balancing gate pit Power.The pressure being applied to by barrier film on workpiece is used for the softening or work of glue layer together with introducing the process heat of workpiece Change, hardened if necessary for it.When being laminated using above-mentioned laminating machine and laminating method, workpiece is entered by then passing through barrier film Row compacting, when the cause not of uniform size of each layer of workpiece, particularly when the area on upper strata is more than the area of lower floor, due to barrier film Pressure so that the edge on upper strata is pliable, and detrimental effect is brought to product quality, or even produces waste product.
The content of the invention
The purpose of the present invention is, when being laminated for laminating machine in the prior art and laminating method, by then pass through every Film is suppressed workpiece, when the cause not of uniform size of each layer of workpiece, particularly when the area on upper strata is more than the area of lower floor When, due to the pressure of barrier film so that the edge on upper strata is pliable, detrimental effect is brought to product quality, or even produce waste product Not enough there is provided a kind of method of new plate-like piece laminating machine and laminated plate-shaped part.
The purpose of the present invention is achieved through the following technical solutions:
A kind of new plate-like piece laminating machine, including bottom plate, workbench and upper lid, workbench include workbench body, upper lid Including upper lid body, evacuation passageway is provided with workbench body and/or upper lid body, the inner opening of evacuation passageway is set The lower surface in the upper surface of workbench body and/or upper lid body is put, outward opening is connected with vacuum extractor, in upper lid body The surface relative with workbench body be provided with press box, press box is tightly connected with upper lid body by seal, lowering or hoisting gear Workbench body and upper lid body can be driven closer or far from so that workbench body and upper lid body closure and unlatching, work as work Make workbench body, upper lid body and press box when playscript with stage directions body and upper lid body closure and, by seal formation sealed chamber, take out true Empty passage is connected with sealed chamber;
Further, on upper lid body, flexible pad is provided with seal, flexible pad is flatly arranged on lid body Inner surface on, flexible pad is provided with workbench body, the upper surface of flexible pad is concordant with the upper surface of workbench body Set;
Further, at least one middle workbench, middle workbench body also can be set between upper lid body and workbench body Upper surface be plane, the lower surface of middle workbench body is provided with press box, press box and the lower surface of middle workbench body Be tightly connected, under the driving of lowering or hoisting gear in the middle of workbench body and middle workbench body, centre workbench body with it is upper Lid body, middle workbench body and workbench body can be by press boxes and seal closed composition sealed chamber, in Between be provided with evacuation passageway in workbench body, the inner opening of evacuation passageway is arranged on the upper surface of middle workbench body And/or lower surface, outward opening connects with vacuum extractor, flexible pad is provided with the press box of middle workbench body, in Between workbench body upper surface be provided with flexible pad, the upper surface of flexible pad is concordant with the upper surface of middle workbench body sets Put;
Further, upper lid is fixedly installed on framework pillar by upper lid body, and bottom plate is set below workbench body, Lowering or hoisting gear is by driving bottom plate lifting to make workbench body and upper lid body closure or openness;
Further, workbench body is provided with heating/cooling device, is workpiece conveying heat/reduction heat by workbench body Amount;
Further, heating/refrigerating device is provided with middle workbench body, is that workpiece conveys heat by middle workbench body Amount/reduction heat;
Further, middle workbench is provided with spring, when laminating machine is closed, and thrust is provided for middle workbench by spring.
Present invention also offers a kind of method of laminated plate-shaped part, plate-like piece is arranged on what is be made up of workbench with upper lid In sealed chamber, workpiece is carried out in advance by the pressure and/or extruding force between workbench and upper lid after workbench and upper lid closure Pressurization, then vacuumized to sealed chamber, the extruding force of workbench and upper lid for workpiece is adjusted by the vacuum of sealed chamber Complete the lamination to plate-like piece;
Further, plate-like piece is laminated using above-mentioned new plate-like piece laminating machine, plate-like piece is separately positioned on Covered by workbench, middle workbench with upper in point sealed chamber constituted, pass through workbench and middle work after sealed chamber closure Make platform, adjacent middle workbench and middle workbench to the pressure and/or extruding force between upper lid to being arranged on corresponding annular seal space Indoor workpiece carries out precharge, then is vacuumized to sealed chamber, and workbench, middle work are adjusted by the vacuum of sealed chamber Make lamination of the extruding force completion of platform and upper lid for workpiece to plate-like piece.
Using the laminating machine that provides of the present invention, due to its workpiece is applied stressed part for rigid member or with flexibility/bullet Property part be bonded, and it plays the surface of lamination effect and the opposite face of workpiece matches, and flexible piece/elastic component is located at face To the side of workpiece, therefore when laminating workpieces, no matter the size and dimension of each layer of workpiece laminate how all without because Local pressure is uneven and deforms, and can improve the quality of product.
It is also that topmost advantage is also the method that the present invention suppresses plate-like piece using another advantage of structure of the present invention Advantage be, due to no longer setting barrier film in laminated resonator in the present invention, by it is upper lid and workbench form a sealed chamber, because This is provided with a sealed chamber, and workpiece is located in sealed chamber, when being vacuumized by evacuation passageway for sealed chamber, Negative pressure can be formed in sealed chamber, in the presence of external atmosphere pressure, workbench and upper lid can be formed to workpiece and be pressed further by, So as to complete lamination to workpiece, the stressor layer size of workpiece is determined by the size of extruding force, and the size of extruding force by Vacuum in sealed chamber is determined, therefore, by adjusting the adjustable stressor layer to workpiece of the vacuum in sealed chamber, pressure Force value controllability is good, compacting plate-like piece when be unlikely to deform.
Brief description of the drawings
Fig. 1 is the new example structure schematic diagram of plate-like piece laminating machine one of the present invention, and sealed chamber is in opening;
Fig. 2 is the structural representation of an alternative embodiment of the invention;
Fig. 3 is middle workbench example structure schematic diagram;
Fig. 4 is the new plate-like piece laminating machine operation principle schematic diagram of the present invention;
Fig. 5 be the new plate-like piece laminating machine shown in Fig. 1 sealed chamber be in closure state when schematic diagram.
Description of reference numerals
Lid body 102- seal 103- press boxes on 101- are covered on 100-;
Workbench in the middle of 200-;Workbench body in the middle of 201-;
300- transmitting device 301- transmission belts;302- delivery rolls;
400- lowering or hoisting gears
The heavy chamber 503- flexible pads of 500- workbench 501- workbench bodies 502-
600- workpiece
705- points of sealed chambers of 701- evacuation passageway 702- sealed chamber 703- bottom plate 704- support bodys;706- springs 707- columns.
Embodiment
The present invention is further described with reference to specific embodiment:
As Figure 1-Figure 5, a kind of new plate-like piece laminating machine, including upper lid 100, workbench 500 and workpiece transmitting device 300, workpiece 600 can be transferred on the upper surface of workbench body 501 of workbench 500 by workpiece transmitting device, and workpiece is in work The upper surface for making playscript with stage directions body 501 completes compacting work.Workbench 500 at least includes workbench body 501, and upper lid at least includes upper Lid body 101, upper lid body is supported by support body 704, the surface towards workbench body 501 of upper lid body 101 is referred to as interior Surface, when the surface of downtrodden workpiece is curved surface, the inner surface setting of upper lid body have with the workpiece suppressed with it is upper The working surface of lid body internal surface apparent surface shape and size matching, flexible pad 503 is preferably provided with working surface, soft Property pad 503 is flatly set on the work surface.Upper lid body is provided with press box 103, the position that press box is connected with upper lid body It is tightly connected by seal 102, is also equipped with seal 102 in the side towards workbench body of press box, works as workbench When body and upper lid body are closed, the close of one closing is sealed to by seal by upper lid body, workbench body and press box Chamber 702 is sealed, working surface is located in sealed chamber 702.The height of press box is needed and the height of workpiece is adapted, when upper lid body When being closed with workbench body, upper lid can push down workpiece by flexible pad.Workbench is provided with lowering or hoisting gear 400, is filled by lifting 400 are put by driving bottom plate to drive workbench body to be closed with upper lid body, if the intensity of workbench body is enough certainly, Then it is not required to set bottom plate.Of course, or it is upper lid set lowering or hoisting gear, as long as lowering or hoisting gear can drive workbench body and Upper lid body closure is opened.Preferably, upper lid is fixed by column 707 or support body, by lowering or hoisting gear by driving subiculum Plate lift band moves workbench body lifting, the more balance so run and province's energy and safety.It is provided with workbench body Evacuation passageway 701, the one end open of evacuation passageway 701 is arranged on workbench body upper surface, and the other end is arranged on work The side surface for making playscript with stage directions body is connected with the output end of vacuum plant, and certain evacuation passageway can also be arranged on lid body Above or by evacuation passageway it is arranged on upper lid body and workbench, is not just shown one by one in figure simultaneously.Transmitting device 300 It is preferred that tape transport system, transmission belt 301 is set around workbench body, is supported and is transmitted by delivery roll 302, by transmission belt by work Part is transferred in workbench body, during laminating workpieces, and transmission belt is located above workbench body to be supported by workbench body.When upper When lid body and workbench body closure, upper lid body, the workbench body covered with transmission belt 301 are sealed to by seal Sealed chamber, seal can be sealing ring, sealing ring.
As shown in Figure 1 with Figure 2, during work, workpiece 600 is transferred to the work playscript with stage directions by the transmission belt 301 of transmitting device 300 The upper surface of body, the driving workbench body of lowering or hoisting gear 400 and upper lid body closure, after the two is closed, upper lid body and work Make playscript with stage directions body and press box one sealed chamber 702 of formation, workpiece 600 is defeated on the conveyer belt 301 above workbench body Send band to be supported by workbench body 501, conveyer belt is clipped in press box and workbench after upper lid body and workbench body closure Between body, pressure and/or extruding force are implemented to workpiece by upper lid and workbench, then sealed chamber is further vacuumized, is passed through Extruding force in vacuum adjustment in sealed chamber between lid and workbench is so as to adjust the pressure to workpiece.
Preferably, flexible pad 503 can be also provided with the upper surface of workbench, in order that workbench keeps on the whole flat Whole property, sets heavy chamber 502 on the table, and flexible pad is arranged on heavy intracavitary, the upper surface of flexible pad and the upper surface of workbench Concordantly, and by heavy chamber fill full.
As shown in Fig. 2 in order to improve operating efficiency, multiple middle workbench, each middle work can be set for laminating machine Making platform 200 includes a middle workbench body 201, when workpiece transmitting device is tape transport system, each middle work playscript with stage directions Body is arranged on delivery roll 302, is isolated into sealed chamber 702 by middle workbench multiple around a conveyer belt 301, conveyer belt Divide sealed chamber 705, each middle workbench includes setting in middle workbench body 201, each middle workbench body Have an evacuation passageway 701, the inner opening of evacuation passageway 701 is arranged on the upper surface of middle workbench body 201, outward opening with The output end connection of vacuum extractor, the upper surface of middle workbench body 201 is plane, receives downtrodden workpiece and in pressure Workpiece is supported during workpiece processed, the lower surface of middle workbench body 201 is provided with press box, flexible pad can be set in press box, Flexible pad is flatly arranged on the lower surface of middle workbench body 201, so, and each middle workbench is both above Point sealed chamber workbench, the upper lid stopped up also in point annular seal space of lower section, the lower surface of middle workbench body 201 It is tightly connected with press box by sealing ring, the lower surface towards workpiece of press box is provided with sealing ring, when upper lid and workbench During closure close to each other, middle workbench above and underlying middle workbench are formed by press box and seal Divide sealed chamber, middle workbench and workbench corresponding thereto or upper cap-shaped composition sealed chamber corresponding thereto.Such as Fig. 2 institutes In the embodiment shown, workbench in the middle of two is provided with, underlying middle workbench can form one with workbench body Point sealed chamber 705, workbench can form a point of sealed chamber 705 in the middle of two, middle workbench above with it is upper Lid can form one point of sealed chamber 705, so, in the middle of two workbench with covered on a workbench, one constitute three points it is close Chamber is sealed, multi-group workpiece can be carried out simultaneously to process simultaneously.Such as, lowering or hoisting gear be hydraulic cylinder or cylinder transmission device, when In the middle of setting during workbench, worktable lifting is moved by four hydraulic oil cylinder driving bottom plate lift bands, is worked in the middle of Driven by Hydraulic Cylinder Platform is lifted, and each middle workbench sets a lowering or hoisting gear, and each middle workbench is preferably lifted successively.One ratio is more preferably real The mode of applying is that upper lid body is fixed by column, by hydraulic cylinder or cylinder driving bottom plate lifting, and drives workbench successively with Between worktable lifting with it is upper lid closure and open, can so save the quantity of lowering or hoisting gear in mechanism, it is ensured that workbench, centre The synchronism of worktable lifting, is easy to control, and save the energy needed for driving.
The inner opening of certain evacuation passageway can also be arranged on the lower surface of middle workbench body or will take out true The inner opening of empty passage is arranged on the lower surface and upper surface of middle workbench body simultaneously.
To be provided with the middle of two exemplified by workbench, the lamination pressure situation suffered by workpiece is illustrated.
As shown in figure 4, the lamination pressure FL theoretical calculation formulas suffered by workpiece are:
FL=FS+Fair;
FS=4F-G-G1-G2-G3;
Wherein F is single cylinder thrust, and G is the weight of subiculum panel assembly, and G1, G2, G3 are workbench, two middle workbench respectively Weight, be that middle workbench sets spring, when laminating machine cavity close by spring to two in order that product stress equalization Individual middle workbench applies thrust F1, F2 respectively, makes F1=G2, F2=G3;FSMake a concerted effort to apply after gravity is offset for hydraulic cylinder It is added to the power on workpiece;Fair is the pressure that air is applied on supporting plate.Spring is preferably nitrogen spring.
Fair=△p×S
△ p are ambient atmosphere and the pressure difference inside laminated resonator, and S is the effective area of laminated resonator.
Therefore changing FL sizes can be by changing FS or changing FairTo realize.FS can lead to from cylinder thrust F, F Overregulate the pressure change of hydraulic oil;Fair is realized by controlling to be laminated the vacuum of chamber.In Manufacturing Automated process, FS =4F-G-G1-G2-G3 is steady state value(The value can be adjusted):Equipment is applied to the lamination of workpiece in normally production lamination process Power FL=FS+FairAdjust laminated resonator vacuum to adjust F by automatic control systemairSize.
When this laminating machine is as hot press, workbench body and middle workbench body set heater, by working Playscript with stage directions body, middle workbench body are that workpiece conveys heat.Also cooling can be set in workbench body, middle workbench body EGR, is that workpiece takes away heat by middle workbench body, workbench body.
The opening positioned at workbench body upper surface of evacuation passageway 701 preferably avoids flexible pad setting.Work as plate-like piece Surface be curved surface when, the working surface and plate of the working surface of the inner surface of upper lid body and/or the inner surface of workbench body The surface configuration and size of shape workpiece match, so, can complete the lamination to the workpiece of curve form.

Claims (10)

1. a kind of new plate-like piece laminating machine, including bottom plate, workbench and upper lid, workbench include workbench body, on Lid includes lid body, it is characterised in that is provided with evacuation passageway in workbench body and/or upper lid body, vacuumizes The inner opening of passage is arranged on the upper surface of workbench body and/or the lower surface of upper lid body, and outward opening connects with vacuum extractor It is logical, press box is provided with the surface relative with workbench body of upper lid body, press box is sealed with upper lid body by seal Connection, lowering or hoisting gear can drive workbench body and upper lid body closer or far from so that workbench body is closed with upper lid body Close and open, workbench body, upper lid body and press box are formed by seal when workbench body and upper lid body closure Sealed chamber, evacuation passageway is connected with sealed chamber.
2. a kind of new plate-like piece laminating machine as claimed in claim 1, it is characterised in that on upper lid body, positioned at close Flexible pad is provided with sealing, the flexible pad is flatly arranged on the inner surface of lid body, set in workbench body Flexible pad is equipped with, the upper surface of flexible pad is concordant with the upper surface of workbench body to be set.
3. a kind of new plate-like piece laminating machine as claimed in claim 1, it is characterised in that in upper lid body and the work playscript with stage directions At least one middle workbench is also can be set between body, under the upper surface of middle workbench body is plane, middle workbench body Surface is provided with press box, and the lower surface of press box and middle workbench body is tightly connected, under the driving of lowering or hoisting gear in the middle of work Make playscript with stage directions body and middle workbench body, middle workbench body and upper lid body, middle workbench body and workbench body It can be provided with evacuation passageway by press box and seal closed composition sealed chamber in middle workbench body, take out The inner opening of vacuum passage is arranged on upper surface and/or the lower surface of middle workbench body, and outward opening connects with vacuum extractor It is logical, be provided with flexible pad in the press box of middle workbench body, be provided with the upper surface of middle workbench body flexible pad, The upper surface of flexible pad is concordant with the upper surface of middle workbench body to be set.
4. a kind of new plate-like piece laminating machine as described in claim 1 or 3, it is characterised in that upper lid passes through upper lid body It is fixedly installed on framework pillar, bottom plate is set below workbench body, and lowering or hoisting gear is by driving bottom plate lifting to make Workbench body and upper lid body closure or openness.
5. a kind of new plate-like piece laminating machine as claimed in claim 1, it is characterised in that workbench body, which is provided with, to be added Hot/cold but device, is that workpiece conveys heat/reduction heat by workbench body.
6. a kind of new plate-like piece laminating machine as claimed in claim 3, it is characterised in that in the middle workbench body Heating/refrigerating device is provided with, is that workpiece conveys heat/reduction heat by middle workbench body.
7. a kind of new plate-like piece laminating machine as claimed in claim 3, it is characterised in that middle workbench is provided with spring (706), when laminating machine is closed, thrust is provided for middle workbench by spring.
8. a kind of method of new laminated plate-shaped part, it is characterised in that plate-like piece is arranged on and is made up of workbench with upper lid Sealed chamber in, workbench and upper lid closure after by the pressure and/or extruding force between workbench and upper lid to workpiece carry out Precharge, then vacuumized to sealed chamber, the extruding of workbench and upper lid for workpiece is adjusted by the vacuum of sealed chamber Power completes the lamination to plate-like piece.
9. a kind of method of new laminated plate-shaped part as claimed in claim 8, it is characterised in that using claim 1-2 New plate-like piece laminating machine described in one of items is laminated to plate-like piece.
10. a kind of method of new laminated plate-shaped part as claimed in claim 9, it is characterised in that using claim 3-7 New plate-like piece laminating machine described in one of items is laminated to plate-like piece, by plate-like piece be separately positioned on by workbench, Middle workbench with point sealed chamber of upper lid composition, by workbench and centre workbench, adjacent after sealed chamber closure Middle workbench and middle workbench and the pressure and/or extruding force between upper lid are to the workpiece that is arranged in corresponding sealed chamber Precharge is carried out, then is vacuumized to sealed chamber, workbench, middle workbench and upper lid are adjusted by the vacuum of sealed chamber Extruding force for workpiece completes lamination to plate-like piece.
CN201710389035.2A 2017-04-01 2017-05-27 A kind of method of new plate-like piece laminating machine and laminated plate-shaped part Pending CN107215074A (en)

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CN201710214310 2017-04-01

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CN107962851A (en) * 2017-11-24 2018-04-27 河北羿珩科技有限责任公司 Three chamber laminating system of multilayer and its application method
CN109049942A (en) * 2018-07-24 2018-12-21 北京汉能光伏投资有限公司 Laminating system and lamination of solar battery components method
CN113002039A (en) * 2020-10-28 2021-06-22 秦皇岛昕成自动化设备有限公司 Novel plate-pressing type laminating machine and pressing method of laminated plate-shaped part

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