CN107199507A - Technological method for grinding roller - Google Patents

Technological method for grinding roller Download PDF

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Publication number
CN107199507A
CN107199507A CN201710444992.0A CN201710444992A CN107199507A CN 107199507 A CN107199507 A CN 107199507A CN 201710444992 A CN201710444992 A CN 201710444992A CN 107199507 A CN107199507 A CN 107199507A
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CN
China
Prior art keywords
grinding
control
speed
roll
fine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710444992.0A
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Chinese (zh)
Inventor
任新意
李文波
高慧敏
王松涛
贺瑞和
卢杰
王宝杰
周鹏飞
王东洋
孙占跃
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Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Shougang Jingtang United Iron and Steel Co Ltd filed Critical Shougang Jingtang United Iron and Steel Co Ltd
Priority to CN201710444992.0A priority Critical patent/CN107199507A/en
Publication of CN107199507A publication Critical patent/CN107199507A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/002Grinding heads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention provides a process method for grinding a roller, which comprises the following steps: carrying out coarse grinding and half coarse grinding on the roller by using a No. 120 ceramic grinding wheel, wherein in the coarse grinding process, the linear speed of the grinding wheel is controlled to be 37-38 m/s, the rotating speed of the roller is controlled to be 39-40 rpm, and the longitudinal moving speed of the Z axis of a grinding machine is controlled to be 2800-3000 m/s; in the semi-coarse grinding process, the linear speed of a grinding wheel is controlled to be 35-36 m/s, the rotating speed of a roller is controlled to be 37-38 rpm, and the longitudinal moving speed of a Z axis of a grinding machine is controlled to be 2600-2800 m/s; carrying out semi-finish grinding on the roller by using a No. 320 ceramic grinding wheel, wherein in the semi-finish grinding process, the linear speed of the grinding wheel is controlled to be 22-24 m/s, the rotating speed of the roller is controlled to be 34-38 rpm, and the longitudinal moving speed of a Z shaft of a grinding machine is controlled to be 600-800 m/s; finely grinding the roller by using a No. 320 ceramic grinding wheel, wherein in the finely grinding process, the linear speed of the grinding wheel is controlled to be 18-22 m/s, the rotating speed of the roller is controlled to be 42-54 rpm, and the longitudinal moving speed of a Z shaft of a grinding machine is controlled to be 400-500 m/s; wherein the semi-refining comprises: first semi-finish grinding and second semi-finish grinding; the finish grinding comprises: primary fine grinding, secondary fine grinding and third fine grinding; the concentration of the grinding fluid is 3.5-4.0%.

Description

A kind of process of grinding roller
Technical field
The invention belongs to iron and steel smelting technology field, more particularly to a kind of process of grinding roller.
Background technology
High light mirror board is as a kind of huge strip of market demand, in food food and drink, LED, lockset, gift package The fields such as dress, lighter are widely applied.
The characteristics of high light mirror board is high to the surface quality requirements of product, and surface roughness must be controlled Less than Ra0.3 μm, and can not have the defects such as any aberration, scuffing, roll marks, the matter of the bright mirror board of height of current domestic production Amount cannot be guaranteed, and high light mirror board depends on import, so causes production cost to increase.
The content of the invention
The problem of existing for prior art, the embodiments of the invention provide a kind of process of grinding roller, is used for Prior art is solved when using high bright mirror board manufacture product, high light mirror board needs dependence on import to cause production cost The technical problem of increase.
The present invention provides a kind of process of grinding roller, and methods described includes:
Corase grind and half is carried out to the roll using 120# vitrified abrasives to roughly grind, and in rough grinding pass, controls grinding speed For 37~38m/s, to control the roll rotational speed be 39~40rpm, controls grinding machine Z axis lengthwise travel rate to be 2800~3000m/ s;
In half rough grinding pass, to control grinding speed be 35~36m/s, controls the roll rotational speed to be 37~38rpm, control Grinding machine Z axis lengthwise travel rate processed is 2600~2800m/s;
Half is carried out to the roll to refine, in half lapping process, control the grinding speed to be using 320# vitrified abrasives 22~24m/s, to control the roll rotational speed be 34~38rpm, controls grinding machine Z axis lengthwise travel rate to be 600~800m/s;
The roll is refined using 320# vitrified abrasives, in lapping process, control grinding speed for 18~ 22m/s, to control the roll rotational speed be 42~54rpm, controls grinding machine Z axis lengthwise travel rate to be 400~500m/s;Wherein, Half fine grinding includes:Half refine and half refine for the second time for the first time;The fine grinding includes:Refine, refine for the first time for second And third time is refined;In whole grinding process, the concentration of grinding fluid is 3.5~4.0%.
In such scheme, in rough grinding pass, methods described also includes:
The end feed speed for controlling bistrique is 0.25~0.3mm/min;It is 0.025~0.03mm to control Fine Feed amount; It is 20A to control abrasive machine electric current.
In such scheme, in half rough grinding pass, methods described also includes:The end feed speed for controlling bistrique is 0.2 ~0.25mm/min;It is 0.02~0.025mm to control Fine Feed amount;It is 2 to control grinding passage.
In such scheme, in half lapping process for the first time, methods described also includes:Control the end feed speed of bistrique For 0.04~0.05mm/min;It is 0.02~0.03mm to control Fine Feed amount;It is 3 to control grinding passage.
In such scheme, in second of half lapping process, methods described also includes:Control the end feed speed of bistrique For 0.04~0.05mm/min;It is 0.02~0.03mm to control Fine Feed amount;It is 3 to control grinding passage.
In such scheme, in lapping process, methods described also includes:It is 2~4A to control abrasive machine electric current.
In such scheme, described in first time lapping process, methods described also includes:Control the end feeding speed of bistrique Spend for 0.02~0.025mm/min;It is 0.01~0.015mm to control Fine Feed amount;It is 2 to control grinding passage.
In such scheme, described in second of lapping process, methods described also includes:The abrasive machine electric current is controlled to be 4A, it is 2 to control grinding passage.
In such scheme, described in third time lapping process, methods described also includes:It is 2A to control abrasive machine electric current, It is 2 to control grinding passage.
In such scheme, in half fine grinding and lapping process, the hardness level of the 320# vitrified abrasives is L grades.
In such scheme, the roughness Ra of the roll is no more than 0.1um.
The invention provides a kind of process of grinding roller, methods described includes:Using 120# vitrified abrasives to institute State roll to carry out in corase grind and half corase grind, rough grinding pass, control grinding speed for 37~38m/s, control the roll rotational speed For 39~40rpm, grinding machine Z axis lengthwise travel rate is controlled to be 2800~3000m/s;In half rough grinding pass, emery wheel linear speed is controlled It is 37~38rpm that degree, which is 35~36m/s, control the roll rotational speed, control grinding machine Z axis lengthwise travel rate be 2600~ 2800m/s;Half is carried out to the roll to refine, in half lapping process, control the grinding speed to be using 320# vitrified abrasives 22~24m/s, to control the roll rotational speed be 34~38rpm, controls grinding machine Z axis lengthwise travel rate to be 600~800m/s;Profit The roll is refined with 320# vitrified abrasives, in lapping process, it is 18~22m/s, control to control grinding speed The roll rotational speed is 42~54rpm, controls grinding machine Z axis lengthwise travel rate to be 400~500m/s;Wherein, described half refine Including:Half refine and half refine for the second time for the first time;The fine grinding includes:Refine, refine for second and third time essence for the first time Mill;In whole grinding process, the concentration of grinding fluid is 3.5~4.0%;In this way, using specific ceramics in grinding process Emery wheel, grinding efficiency is high, and grinding force is small, when the grinding parameter based on offer is ground to roll, you can get roughness Ra is 0.1um or so roll, and then when being rolled using the roll to strip, can get high-quality high euphotic belt Product made from steel, and then reduce the production cost of downstream manufacturing enterprise.
Brief description of the drawings
Fig. 1 is the process schematic flow sheet of grinding roller provided in an embodiment of the present invention.
Embodiment
In order to solve prior art when using high bright mirror board manufacture product, high light mirror board needs dependence on import The technical problem for causing production cost to increase, the invention provides a kind of process of grinding roller, methods described includes:Profit Corase grind and half is carried out to the roll with 120# vitrified abrasives to roughly grind, in rough grinding pass, it is 37~38m/ to control grinding speed S, to control the roll rotational speed be 39~40rpm, controls grinding machine Z axis lengthwise travel rate to be 2800~3000m/s;Partly roughly ground Cheng Zhong, to control grinding speed be 35~36m/s, control the roll rotational speed to be 37~38rpm, control grinding machine Z axis is longitudinally moved Dynamic speed is 2600~2800m/s;Half is carried out using 320# vitrified abrasives to the roll to refine, in half lapping process, control It is 34~38rpm that grinding speed processed, which is 22~24m/s, control the roll rotational speed, control the grinding machine Z axis lengthwise travel rate to be 600~800m/s;The roll is refined using 320# vitrified abrasives, in lapping process, controls the grinding speed to be 18~22m/s, to control the roll rotational speed be 42~54rpm, controls grinding machine Z axis lengthwise travel rate to be 400~500m/s;Its In, half fine grinding includes:Half refine and half refine for the second time for the first time;The fine grinding includes:First time fine grinding, second of essence Mill and third time are refined;In whole grinding process, the concentration of grinding fluid is 3.5~4.0%.
Technical scheme is described in further detail below by drawings and the specific embodiments.
Embodiment one
The present embodiment provides a kind of process of grinding roller, as shown in figure 1, methods described includes:
S101, carries out corase grind and half to the roll using 120# vitrified abrasives and roughly grinds, in rough grinding pass, control emery wheel line It is 39~40rpm that speed, which is 37~38m/s, control the roll rotational speed, control grinding machine Z axis lengthwise travel rate be 2800~ 3000m/s。
In this step, before being roughly ground to roll, using support watt back-up roll so that roll is placed on grinding machine, it will roll After roller is placed on grinding machine, corase grind and half is carried out to the roll using 120# vitrified abrasives and is roughly ground, with can be by roll removal amount Removing is fallen, it is ensured that the fatigue layer of roll removes clean.The hardness level of the 120# vitrified abrasives is L grades.It should be noted that In whole grinding process, the concentration of grinding fluid is 3.5~4.0%, and grinding fluid quality is clean, no-sundries.
The grinding parameter being then based in rough grinding pass is roughly ground to roll, and the grinding parameter includes:Emery wheel linear speed Degree, roll rotational speed, grinding machine Z axis lengthwise travel rate, the end feed speed of bistrique, micro- amount of feed, grinding electric current and grinding road Inferior parameter.
In rough grinding pass, to control grinding speed be 37~38m/s, controls the roll rotational speed to be 39~40rpm, control Grinding machine Z axis lengthwise travel rate processed is 2800~3000m/s;The end feed speed for controlling bistrique is 0.25~0.3mm/min; It is 0.025~0.03mm to control Fine Feed amount;It is 20A to control abrasive machine electric current.
In the present embodiment, grinding speed is 38m/s, and roll rotational speed is that 40rpm, Z axis lengthwise travel rate are 3000m/ s;End feed speed is 0.3mm/min;Fine Feed amount is 0.03mm, and abrasive machine electric current is 20A.
In S102, half rough grinding pass, to control grinding speed be 35~36m/s, control the roll rotational speed be 37~ 38rpm, control grinding machine Z axis lengthwise travel rate be 2600~2800m/s.
After roughly grinding roll, also need to carry out half to roughly grind, in half rough grinding pass, control grinding speed be 35~ 36m/s, to control the roll rotational speed be 37~38rpm, controls grinding machine Z axis lengthwise travel rate to be 2600~2800m/s.
In the present embodiment, in half rough grinding pass, grinding speed is 36m/s, and roll rotational speed is 38rpm, Z axis is vertically moved Speed is 2600m/s;End feed speed is 0.2mm/min;Fine Feed amount is 0.02mm, and grinding passage is 2.
S103, carries out half to the roll using 320# vitrified abrasives and refines, in half lapping process, control emery wheel linear speed It is 34~38rpm that degree, which is 22~24m/s, control the roll rotational speed, control grinding machine Z axis lengthwise travel rate to be 600~800m/ s。
In this step, roll is carried out after half corase grind, also need to carry out partly refining using 320# vitrified abrasives, half fine grinding Including:Half refine and half refine for the second time for the first time;The hardness level of the 320# vitrified abrasives is L grades.
In half lapping process, to control grinding speed be 22~24m/s, control the roll rotational speed to be 34~38rpm, It is 600~800m/s to control grinding machine Z axis lengthwise travel rate.
Here, in half lapping process for the first time, the end feed speed for also needing to control bistrique is 0.04~0.05mm/ min;It is 0.02~0.03mm to control Fine Feed amount;It is 3 to control grinding passage.
In second of half lapping process, the end feed speed for also needing to control bistrique is 0.04~0.05mm/min;Control Fine Feed amount processed is 0.02~0.03mm;It is 3 to control grinding passage.
Specifically, in half lapping process for the first time, grinding speed is 24m/s, and roll rotational speed is 34rpm, Z axis longitudinal direction Translational speed is 800m/s;End feed speed is 0.05mm/min;Fine Feed amount is 0.03mm, and grinding passage is 3.
In second of half lapping process, grinding speed is 22m/s, and roll rotational speed is 38rpm, Z axis vertically moves speed Spend for 600m/s;End feed speed is 0.03mm/min;Fine Feed amount is 0.02mm, and grinding passage is 3.
S104, is refined using 320# vitrified abrasives to the roll, in lapping process, controls the grinding speed to be 18~22m/s, to control the roll rotational speed be 42~54rpm, controls grinding machine Z axis lengthwise travel rate to be 400~500m/s.
In this step, roll is carried out after half fine grinding, also need to refine the roll using 320# vitrified abrasives, its In, the fine grinding includes:Fine grinding, second of fine grinding and third time are refined for the first time;The hardness level of the 320# vitrified abrasives For L grades.
In lapping process, to control grinding speed be 18~22m/s, controls the roll rotational speed to be 42~54rpm, control Grinding machine Z axis lengthwise travel rate processed is 400~500m/s.
Further, in first time lapping process, also need to control the end feed speed of bistrique for 0.02~ 0.025mm/min;It is 0.01~0.015mm to control Fine Feed amount;It is 2 to control grinding passage;First lapping process is sand Take turns position control mode.
In second of lapping process, also need to control abrasive machine electric current to be 2~4A, it is 2 to control grinding passage. In three lapping process, also need to control abrasive machine electric current to be 2~4A, it is 2 to control grinding passage.
Specifically, in first time lapping process, grinding speed is 21m/s, and roll rotational speed is the longitudinally shifting of 42rpm, Z axis Dynamic speed is 500m/s;It is 2 to be ground passage.
In second of lapping process, grinding speed is 20m/s, and roll rotational speed is 48rpm, Z axis lengthwise travel rate For 400m/s;It is 2 to be ground passage, and abrasive machine electric current is 4A.
In third time lapping process, grinding speed is 20m/s, and roll rotational speed is 52rpm, Z axis lengthwise travel rate For 400m/s;It is 2 to be ground passage, and abrasive machine electric current is 2A.Second lapping process and third time lapping process are abrasive machine Current control mode.
This completes the grinding to roll.
After the completion of grinding, nine specific roughness scenarios of point of measurement on two buses, every bus are chosen on roll and are seen Table 1.
Table 1
In table 1, WS refers to the active side of roll, and DS refers to the driving side of roll, as can be seen from Table 1, nine measurements The roughness of point is 0.1um or so, has reached predeterminated target.And then can be kept away using the high bright mirror board of roll rolling Exempting from down-stream enterprise needs the high bright mirror board of dependence on import to produce product, and then reduces production cost.
Finally, last layer antirust oil can be uniformly applied on the surface of roll, is superscribed with relatively thin plastic cloth, prevent life Rust;And lid last layer asbestos cloth, prevent from going on the road of producing line to collide with transport, scratch.
The beneficial effect that the process of grinding roller provided in an embodiment of the present invention can be brought is at least:
The invention provides a kind of process of grinding roller, methods described includes:Using 120# vitrified abrasives to institute State roll to carry out in corase grind and half corase grind, rough grinding pass, control grinding speed for 37~38m/s, control the roll rotational speed For 39~40rpm, grinding machine Z axis lengthwise travel rate is controlled to be 2800~3000m/s;In half rough grinding pass, emery wheel linear speed is controlled It is 37~38rpm that degree, which is 35~36m/s, control the roll rotational speed, control grinding machine Z axis lengthwise travel rate be 2600~ 2800m/s;Half is carried out to the roll to refine, in half lapping process, control the grinding speed to be using 320# vitrified abrasives 22~24m/s, to control the roll rotational speed be 34~38rpm, controls grinding machine Z axis lengthwise travel rate to be 600~800m/s;Profit The roll is refined with 320# vitrified abrasives, in lapping process, it is 18~22m/s, control to control grinding speed The roll rotational speed is 42~54rpm, controls grinding machine Z axis lengthwise travel rate to be 400~500m/s;Wherein, described half refine Including:Half refine and half refine for the second time for the first time;The fine grinding includes:Refine, refine for second and third time essence for the first time Mill;In whole grinding process, the concentration of grinding fluid is 3.5~4.0%;In this way, using specific ceramics in grinding process Emery wheel, grinding efficiency is high, and grinding force is small, when the grinding parameter based on offer is ground to roll, you can get roughness Ra is 0.1um or so roll, and then when being rolled using the roll to strip, can get high-quality high euphotic belt Product made from steel, it is to avoid the high euphotic belt product made from steel of down-stream enterprise's dependence on import could produce corresponding product, and then reduce downstream life Produce the production cost of enterprise.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the scope of the present invention, it is all Any modifications, equivalent substitutions and improvements made within the spirit and principles in the present invention etc., should be included in the protection of the present invention Within the scope of.

Claims (10)

1. a kind of process of grinding roller, it is characterised in that methods described includes:
Corase grind and half is carried out to the roll using 120# vitrified abrasives to roughly grind, in rough grinding pass, it is 37 to control grinding speed ~38m/s, to control the roll rotational speed be 39~40rpm, controls grinding machine Z axis lengthwise travel rate to be 2800~3000m/s;
In half rough grinding pass, to control grinding speed be 35~36m/s, control the roll rotational speed to be 37~38rpm, control mill Bed Z axis lengthwise travel rate is 2600~2800m/s;
Half is carried out to the roll using 320# vitrified abrasives to refine, in half lapping process, control grinding speed be 22~ 24m/s, to control the roll rotational speed be 34~38rpm, controls grinding machine Z axis lengthwise travel rate to be 600~800m/s;
The roll is refined using 320# vitrified abrasives, in lapping process, it is 18~22m/ to control grinding speed S, to control the roll rotational speed be 42~54rpm, controls grinding machine Z axis lengthwise travel rate to be 400~500m/s;Wherein, it is described Half fine grinding includes:Half refine and half refine for the second time for the first time;The fine grinding includes:Fine grinding, second fine grinding and for the first time Three fine grindings;In whole grinding process, the concentration of grinding fluid is 3.5~4.0%.
2. the method as described in claim 1, it is characterised in that in rough grinding pass, methods described also includes:
The end feed speed for controlling bistrique is 0.25~0.3mm/min;It is 0.025~0.03mm to control Fine Feed amount;Control Abrasive machine electric current is 20A.
3. the method as described in claim 1, it is characterised in that in half rough grinding pass, methods described also includes:Control bistrique End feed speed be 0.2~0.25mm/min;It is 0.02~0.025mm to control Fine Feed amount;It is 2 to control grinding passage.
4. the method as described in claim 1, it is characterised in that in half lapping process for the first time, methods described also includes:Control The end feed speed of bistrique processed is 0.04~0.05mm/min;It is 0.02~0.03mm to control Fine Feed amount;Control grinding road Secondary is 3.
5. the method as described in claim 1, it is characterised in that in second of half lapping process, methods described also includes:Control The end feed speed of bistrique processed is 0.04~0.05mm/min;It is 0.02~0.03mm to control Fine Feed amount;Control grinding road Secondary is 3.
6. the method as described in claim 1, it is characterised in that in lapping process, methods described also includes:Control abrasive machine Electric current is 2~4A.
7. the method as described in claim 1, it is characterised in that described in first time lapping process, methods described also includes: The end feed speed for controlling bistrique is 0.02~0.025mm/min;It is 0.01~0.015mm to control Fine Feed amount;Control mill It is 2 to cut passage.
8. the method as described in claim 1, it is characterised in that described in second of lapping process, methods described is also wrapped Include:It is 4A to control abrasive machine electric current, and it is 2 to control grinding passage.
9. the method as described in claim 1, it is characterised in that described in third time lapping process, methods described also includes: It is 2A to control abrasive machine electric current, and it is 2 to control grinding passage.
10. the method as described in claim 1, it is characterised in that in half fine grinding and lapping process, the 320# ceramics The hardness level of emery wheel is L grades.
CN201710444992.0A 2017-06-12 2017-06-12 Technological method for grinding roller Pending CN107199507A (en)

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CN110052900A (en) * 2019-05-29 2019-07-26 北京首钢股份有限公司 A kind of method for grinding improving the new roller initial stage roll surface roughness of breaking-down roll
CN110193759A (en) * 2019-05-13 2019-09-03 本钢板材股份有限公司 A kind of high-precision cold roll grinding control method
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CN111872749A (en) * 2020-06-17 2020-11-03 宁波宝新不锈钢有限公司 Grinding method of mirror surface leveling roller
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CN114986260A (en) * 2022-05-27 2022-09-02 湖南华菱涟源钢铁有限公司 Method for grinding roller and mirror roller

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Publication number Priority date Publication date Assignee Title
CN108788941B (en) * 2018-07-06 2020-10-02 攀钢集团西昌钢钒有限公司 Grinding method of CVC roller
CN108788941A (en) * 2018-07-06 2018-11-13 攀钢集团西昌钢钒有限公司 A kind of method for grinding of CVC rolls
CN110193759A (en) * 2019-05-13 2019-09-03 本钢板材股份有限公司 A kind of high-precision cold roll grinding control method
CN110052900A (en) * 2019-05-29 2019-07-26 北京首钢股份有限公司 A kind of method for grinding improving the new roller initial stage roll surface roughness of breaking-down roll
CN110052900B (en) * 2019-05-29 2021-07-27 北京首钢股份有限公司 Grinding method for improving roughness of initial roller surface of new rough rolling roller
CN110340149B (en) * 2019-07-19 2021-01-26 首钢京唐钢铁联合有限责任公司 Method for grinding a roll
CN110340149A (en) * 2019-07-19 2019-10-18 首钢京唐钢铁联合有限责任公司 roller and grinding method thereof
CN111872749A (en) * 2020-06-17 2020-11-03 宁波宝新不锈钢有限公司 Grinding method of mirror surface leveling roller
CN112171382A (en) * 2020-08-31 2021-01-05 山西太钢不锈钢精密带钢有限公司 Grinding method of disc shear for shearing stainless steel precise foil
CN112207644A (en) * 2020-08-31 2021-01-12 山西太钢不锈钢精密带钢有限公司 Roller grinding method for reducing sand drop marks on surface of ultrathin stainless steel strip
CN112792621A (en) * 2020-12-31 2021-05-14 贵阳博亚机械制造有限公司 Super-precision mirror surface machining process
CN112792621B (en) * 2020-12-31 2023-01-31 贵阳博亚机械制造有限公司 Super-precision mirror surface machining process
CN114986260A (en) * 2022-05-27 2022-09-02 湖南华菱涟源钢铁有限公司 Method for grinding roller and mirror roller

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Application publication date: 20170926