CN107186160A - The quiet step forming process of disk two of new-energy automotive air-conditioning compressor - Google Patents

The quiet step forming process of disk two of new-energy automotive air-conditioning compressor Download PDF

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Publication number
CN107186160A
CN107186160A CN201710557670.7A CN201710557670A CN107186160A CN 107186160 A CN107186160 A CN 107186160A CN 201710557670 A CN201710557670 A CN 201710557670A CN 107186160 A CN107186160 A CN 107186160A
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China
Prior art keywords
blank
blocking
finish
forging
disk
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CN201710557670.7A
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Chinese (zh)
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CN107186160B (en
Inventor
薛克敏
孙建辉
李萍
杜飞
谢瑞
汪长开
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Hefei University of Technology
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Hefei University of Technology
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/28Making machine elements wheels; discs
    • B21K1/32Making machine elements wheels; discs discs, e.g. disc wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J1/00Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J1/00Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
    • B21J1/06Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/02Dies or mountings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging

Abstract

The invention discloses a kind of quiet step forming process of disk two of new-energy automotive air-conditioning compressor, it is characterized in that after blanking and blank processing acquisition blank is completed, blank is placed in progress blocking base in Preform Die first, blank is configured to the blank with preset height blocking outer ring;Blank is placed in finish-forging die again, is quiet disk by back pressure extrusion molding.The present invention carries the blocking outer ring of certain altitude with prefabricated blank made from blocking, the guide effect of blocking outer ring is effectively utilized when finish-forging shapes, effectively increase the flowing velocity of outer ring metal, outer ring height is required with flatness satisfaction at the end of ensureing shaping, the present invention improves the mold use life-span, and part forming precision is high, intensity is big.

Description

The quiet step forming process of disk two of new-energy automotive air-conditioning compressor
Technical field
The present invention relates to metal forming field, more particularly for the quiet disk of new-energy automotive air-conditioning compressor Manufacturing process and shaping dies.
Background technology
Scroll compressor has the advantages that compact conformation, efficient energy-saving, micro- shake low noise and reliable operation, is widely used in The air-conditioning device of new-energy automobile, scroll plate is the core component of scroll compressor, is divided into Moving plate and quiet disk, its forming quality Quality be directly connected to air conditioning for automobiles can normal work.
The quiet disk of traditional scroll plate does not have outer ring, and only highly consistent vortex is placed on base, sound disk phase interworking Conjunction is placed in compression case body.Conventional processing method has gravitational casting, liquid forging, machining, low pressure casting and back pressure Extruding etc..Wherein gravitational casting and liquid forging production efficiency is relatively low;It is machined not only low production efficiency, and material use Rate is low, and cost is higher;Low pressure casting is also easy to produce the internal flaws such as stomata, and product rejection rate is high and product mechanical performance is poor;Base The part shaped in the back pressure extrusion process of flow-controlled forming technology has good mechanical property, and production efficiency is high, material profit High with rate, forming defects is few, the low advantage of product rejection rate, and the technology is widely used abroad, and the country is also begun to gradually Using.
For the novel scroll disk of new-energy automobile, its quiet dribbling as shown in Figure 4 has with certain altitude and thickness Quiet disk outer ring 32, the height for being in the vortex 31 at middle part is less than the height of quiet disk outer ring 32, is substituted and passed with the quiet disk outer ring 32 The compressor housing of system, realizes that quiet disk is integrated with compressor housing, can so greatly reduce the weight of compressor, more accord with Close the requirement of energy-conserving and environment-protective.Because the height and thickness of quiet disk outer ring are all higher than the vortex body portion at middle part, one is extruded in back pressure During secondary shaping, the vortex metal flow rates at middle part are fast, and quiet disk outer ring metal flow rates are slow, on the one hand cause quiet disk outer ring Height be difficult to meet require, on the other hand after vortex Partial Height reaches requirement, metal initially forms overlap at this, leads Cause finish-forging cavity plate vortex throughhole portions stress increased dramatically, easily occur fracture failure, this situation has had a strong impact on quiet disk Forming quality and mass production.
The content of the invention
The present invention be for avoid present in above-mentioned prior art not enough there is provided a kind of new-energy automotive air-conditioning compressor is quiet The step forming process of disk two, outer ring is highly difficult to ensure that during overcoming a counterpressure forming quiet disk is easily broken off lacking for failure with mould Point, improves the mold use life-span, improves product shaping quality.
The present invention adopts the following technical scheme that to solve technical problem:
The characteristics of new-energy automotive air-conditioning compressor of the present invention quiet two step forming process of disk is:Complete blanking and blank processing Obtain after blank, blank is placed in progress blocking base in Preform Die first, blank is configured to preset height blocking The blank of outer ring;Blank is placed in finish-forging die again, is quiet disk by back pressure extrusion molding.
The characteristics of new-energy automotive air-conditioning compressor of the present invention quiet two step forming process of disk, lies also in:Under completing as follows Material, blank processing and forging and stamping:
Step 1, blanking:Using rods and bars of aluminium alloy as raw material, using sawing machine blanking, the diameter of blank and quiet disk outer ring are obtained (32) external diameter is equal, and the height of blank is determined according to constant-volume principle;
Step 2, blank processing:Blank is preheating to 200 DEG C first, the blank of preheating graphite is soaked into, then graphite will be soaked Blank heating is to 450 DEG C and is incubated, and completes the processing of blank;
Step 3, blocking:The blank handled well is put into and is preheated to progress blocking base in 200 DEG C of Preform Die, by base Material is configured to the blank with blocking outer ring, and the height of blocking outer ring is the 30% of the height of quiet disk outer ring;
Step 4, finish-forging:The blank with blocking outer ring is put into be preheated in 200 DEG C of finish-forging die and carried out, is led to Back pressure extrusion molding is crossed for quiet disk.
The characteristics of new-energy automotive air-conditioning compressor of the present invention quiet two step forming process of disk, lies also in:The Preform Die be by Blocking punch-pin is fixed on the bottom surface of blocking upper bolster using blocking punch-pin retainer plate, and blocking cavity plate is placed in blocking cavity plate lasso, Blocking cavity plate cushion block is placed in the die cavity of blocking cavity plate, and blocking knockout rod runs through blocking die shoe and blocking cavity plate cushion block.
The characteristics of new-energy automotive air-conditioning compressor of the present invention quiet two step forming process of disk, lies also in:
Finish-forging mold in the finish-forging die is to be fixed on finish-forging punch-pin on finish-forging by finish-forging punch-pin retainer plate The bottom surface of die holder;
Mould is placed in lower die-sleeve under finish-forging in the finish-forging die, and die sleeve pressing plate is provided with the top of lower die-sleeve, under Finish-forging cavity plate in mould is placed in cavity plate lasso, and the cavity bottom of the finish-forging cavity plate is provided with spiral shape through hole, described The shape of spiral through hole is consistent with the shape of quiet disk vortex part, and finish-forging cavity plate backing plate is located at finish-forging cavity plate and finish-forging die case The bottom of circle;
The structure type for the back pressure apparatus being arranged in the finish-forging die is:Back pressure body is located at the type of the finish-forging cavity plate In bottom of chamber portion spiral through hole, the bottom of back pressure body is provided with back pressure push rod, and back pressure push rod is placed in spring through finish-forging cavity plate backing plate The top surface of pressing plate, the bottom surface of spring bearer plate is provided with ejector beam in T-shape;The disk spring is placed in spring spool, in institute State and spring bearer plate is provided with the top of disk spring, spring bearer plate is placed in pressing plate lasso, set in the bottom of the disk spring It is equipped with spring backing plate.
Compared with the prior art, the present invention has the beneficial effect that:
1st, the present invention is using first pre- forged blank, and the process that then finish-forging shapes again efficiently solves a back pressure Mold stresses are excessive during extrusion molding, the shortcoming that mould is easily damaged, and substantially increase the mold use life-span;
2nd, the present invention carries the blocking outer ring of certain altitude with prefabricated blank made from blocking, is effectively utilized when finish-forging shapes The guide effect of blocking outer ring, can improve the flowing velocity of outer ring metal, it is ensured that outer ring height and smooth at the end of shaping Degree, which is met, to be required;
3rd, the present invention is when finish-forging shapes, and back pressure apparatus provides back pressure by disk spring, can effectively control quiet disk whirlpool Revolve part metals and flow uneven phenomenon, it is ensured that the height of vortex part and flatness, which are met, at the end of shaping requires.
Brief description of the drawings
Fig. 1 is Preform Die schematic diagram in the present invention;
Fig. 2 is finish-forging die schematic diagram in the present invention;
Fig. 3 is pre- forging schematic diagram in the present invention;
Fig. 4 is quiet dish structure schematic diagram in the present invention;
Label in figure:1 blocking upper bolster;2 blocking punch-pin;3 blocking punch-pin retainer plates;4 blocking cavity plates;5 blocking die cases Circle;6 blocking cavity plate cushion blocks;7 blocking ejector beams;8 blocking die shoes;9 finish-forging upper bolsters;10 finish-forging punch-pin;11 finish-forging punch-pin are consolidated Fixed circle;12 guide pin bushings;13 guide pillars;14 finish-forging cavity plates;15 finish-forging cavity plate lassos;16 finish-forging cavity plate backing plates;17 pressing plate lassos;18 springs Pressing plate;19 spring spools;20 finish-forging ejector beams;21 finish-forging die shoes;22 spring backing plates;23 disk springs;24 back pressure push rods;25 Back pressure body;26 lower die-sleeves;27 die sleeve pressing plates;28 knockout rods;29 expellers;30 blocking outer rings;31 vortexes;32 outer rings;33 bottoms Seat.
Embodiment
The quiet step forming process of disk two of new-energy automotive air-conditioning compressor is obtained in completion blanking and blank processing in the present embodiment Obtain after blank, blank is placed in progress blocking base in Preform Die first, blank is configured to outside with preset height blocking The blank of circle;Blank is placed in finish-forging die again, is quiet disk by back pressure extrusion molding.Under specifically completing as follows Material, blank processing and forging and stamping:
Step 1, blanking:Using rods and bars of aluminium alloy as raw material, using sawing machine blanking, the diameter of blank and quiet disk outer ring are obtained External diameter is equal, and the height of blank is determined according to constant-volume principle.
Step 2, blank processing:Blank is preheating to 200 DEG C first, the blank of preheating graphite is soaked into, then graphite will be soaked Blank heating is to 450 DEG C and is incubated, and completes the processing of blank.
Step 3, blocking:The blank handled well is put into and is preheated to progress blocking base in 200 DEG C of Preform Die, by base Material is configured to the blank with blocking outer ring 30, and the height of blocking outer ring 30 is the 30% of the height of quiet disk outer ring 32.
Step 4, finish-forging:Blank with blocking outer ring 30 is put into be preheated in 200 DEG C of finish-forging die and carried out, is passed through Back pressure extrusion molding is quiet disk.
As shown in figure 1, in the present embodiment Preform Die be blocking punch-pin 2 is fixed on using blocking punch-pin retainer plate 3 it is pre- The bottom surface of upper bolster 1 is forged, blocking cavity plate 4 is placed in blocking cavity plate lasso 5, and blocking cavity plate cushion block 6 is placed in the die cavity of blocking cavity plate 4 In, blocking knockout rod 7 runs through blocking die shoe 8 and blocking cavity plate cushion block 6.
When blocking shapes, the blank handled well is put into blocking cavity plate 4, is placed on blocking cavity plate cushion block 6, blocking is convex The descending extrusion billet of mould 2, metal is flowed up, the outer ring of anti-extrusion certain altitude, and after shaping terminates, blocking punch-pin 2 is up, in advance Forging ejector beam 7 is ejected upwards under press hydraulic cylinder effect, and pre- forging is ejected to the die cavity of blocking cavity plate 4.
As shown in Fig. 2 the finish-forging mold in the present embodiment in finish-forging die is that finish-forging punch-pin 10 is passed through into finish-forging punch-pin Retainer plate 11 is fixed on the bottom surface of finish-forging upper bolster 9;Running through in finish-forging punch-pin 10 has knockout rod 28, and has expeller 29 can It is butted on knockout rod 28;Mould is placed in lower die-sleeve 26 under finish-forging in finish-forging die, and the top of lower die-sleeve 26 is provided with die sleeve pressure Finish-forging cavity plate 14 in plate 27, lower mould is placed in cavity plate lasso 15, and the cavity bottom of finish-forging cavity plate 14, which is provided with spiral, to be led to Hole, the shape of spiral through hole is consistent with the shape of the vortex in the middle part of quiet disk, and finish-forging cavity plate backing plate 16 is located at finish-forging cavity plate 14 With the bottom of finish-forging cavity plate lasso 15;The structure type for the back pressure apparatus being arranged in finish-forging die is:Back pressure body 25 is located at eventually In the cavity bottom spiral through hole for forging cavity plate 14, the bottom of back pressure body 25 is provided with back pressure push rod 24, and back pressure push rod 24 is through eventually Forging cavity plate backing plate 16 is placed in the top surface of spring bearer plate 18, and the bottom surface of spring bearer plate 18 is provided with ejector beam 20 in T-shape;Dish-shaped bullet Spring 23 is placed in spring spool 19, and spring bearer plate 18 is set at the top of disk spring 23, and spring bearer plate 18 is placed in pressing plate lasso In 17, spring backing plate 22 is provided with the bottom of disk spring 23, spring backing plate 22 is placed on finish-forging die shoe 21, under finish-forging Guide pillar 13 is set on die holder 21, guide pin bushing 12 is set on finish-forging upper bolster 9, led using the cooperation of guide pin bushing 12 and guide pillar 13 To.
When finish-forging shapes, the metal flow rates of middle vortex part are more than the flowing velocity of outer ring metal, during blocking into The outer ring that shape goes out has certain guide effect, can improve the flowing velocity of metal, and rational outer ring highly makes outer ring and whirlpool Rotation body portion reaches forming height simultaneously substantially.The blank that blocking is obtained is put into finish-forging cavity plate 14, and finish-forging cavity plate 14 is descending Extrusion blank, because blank diameter is less than the diameter of quiet seat 33 of trying to get to the heart of a matter, therefore a part of metal in blank bottom laterally flows during extruding Dynamic shaping base 33, a part of metal, which flows downward, shapes vortex body portion and quiet disk outer ring.The metal flow of vortex body portion Uneven, center section metal flow is very fast, the contact back pressure that takes the lead in body 25, and back pressure body 25 is downward by back pressure push rod 24 after being pressurized Extrusion spring pressing plate 18, the forced compression of disk spring 23, so as to produce upward back pressure and act on the vortex portion of blank Point, the height of the part of vortex 31 is gradually reached unanimity.Finish-forging cavity plate 14 and back pressure body 25 make outer ring form an inaccessible type Chamber, the guiding metal of the outer ring with certain altitude that blocking is obtained flows downward, during the sand off of outer ring, vortex body portion also base Originally predetermined altitude is reached, so that ensure that outer ring and vortex body portion reach object height, and also end face is smooth.Shaping terminates Afterwards, finish-forging punch-pin 10 is moved upwards, if forging is stayed on finish-forging punch-pin 10, hydraulic cylinder acts on expeller 29, makes knockout rod 28 Move downward, forging is released, expeller 29 resets afterwards, knockout rod 28 returns to initial position in shaping next time;If forging Stay in finish-forging cavity plate 14, finish-forging ejector beam 20 is ejected upwards in the presence of hydraulic cylinder, pass through spring bearer plate 18 and back pressure body Forging is ejected finish-forging cavity plate 14 by 25, while disk spring 23 resets, discharges elastic force.

Claims (4)

1. the quiet step forming process of disk two of new-energy automotive air-conditioning compressor, it is characterized in that completing blanking and blank processing acquisition blank Afterwards, blank is placed in progress blocking base in Preform Die first, blank is configured to the hair with preset height blocking outer ring Base;Blank is placed in finish-forging die again, is quiet disk by back pressure extrusion molding.
2. the quiet step forming process of disk two of new-energy automotive air-conditioning compressor according to claim 1, it is characterized in that by following step It is rapid to complete blanking, blank processing and forge and press:
Step 1, blanking:Using rods and bars of aluminium alloy as raw material, using sawing machine blanking, the diameter of blank and quiet disk outer ring (32) are obtained External diameter is equal, and the height of blank is determined according to constant-volume principle;
Step 2, blank processing:Blank is preheating to 200 DEG C first, the blank of preheating is soaked into graphite, then the blank that will soak graphite It is heated to 450 DEG C and is incubated, completes the processing of blank;
Step 3, blocking:The blank handled well is put into and is preheated in 200 DEG C of Preform Die progress blocking base, by blank into Shape is the blank with blocking outer ring (30), and the height of blocking outer ring (30) is the 30% of the height of quiet disk outer ring (32);
Step 4, finish-forging:The blank with blocking outer ring (30) is put into be preheated in 200 DEG C of finish-forging die and carried out, is led to Back pressure extrusion molding is crossed for quiet disk.
3. the quiet step forming process of disk two of new-energy automotive air-conditioning compressor according to claim 1 or 2, it is characterized in that:It is described Preform Die is the bottom surface that blocking punch-pin (2) is fixed on to blocking upper bolster (1) using blocking punch-pin retainer plate (3), and blocking is recessed Mould (4) is placed in blocking cavity plate lasso (5), and blocking cavity plate cushion block (6) is placed in the die cavity of blocking cavity plate (4), blocking knockout rod (7) blocking die shoe (8) and blocking cavity plate cushion block (6) are run through.
4. the quiet step forming process of disk two of new-energy automotive air-conditioning compressor according to claim 1 or 2, it is characterized in that:
Finish-forging mold in the finish-forging die is that by finish-forging punch-pin retainer plate (11) finish-forging punch-pin (10) is fixed on into end Forge the bottom surface of upper bolster (9);
Mould is placed in lower die-sleeve (26) under finish-forging in the finish-forging die, and die sleeve pressing plate is provided with the top of lower die-sleeve (26) (27), the finish-forging cavity plate (14) in lower mould is placed in cavity plate lasso (15), is set in the cavity bottom of the finish-forging cavity plate (14) Spiral shape through hole is equipped with, the shape of the spiral through hole is consistent with the shape of quiet disk vortex part, finish-forging cavity plate backing plate (16) Positioned at the bottom of finish-forging cavity plate (14) and finish-forging cavity plate lasso (15);
The structure type for the back pressure apparatus being arranged in the finish-forging die is:Back pressure body (25) is located at the finish-forging cavity plate (14) Cavity bottom spiral through hole in, the bottom of back pressure body (25) is provided with back pressure push rod (24), and back pressure push rod (24) runs through finish-forging Cavity plate backing plate (16) is placed in the top surface of spring bearer plate (18), and the bottom surface of spring bearer plate (18) is provided with ejector beam (20) in T-shape; The disk spring (23) is placed in spring spool (19), and spring bearer plate is provided with the top of the disk spring (23) (18), spring bearer plate (18) is placed in pressing plate lasso (17), and the bottom of the disk spring (23) is provided with spring backing plate (22)。
CN201710557670.7A 2017-07-10 2017-07-10 The quiet two step forming process of disk of new-energy automotive air-conditioning compressor Active CN107186160B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580777A (en) * 2018-04-28 2018-09-28 东莞市天红精密五金科技有限公司 The quiet disk forging mold of vortex cold compressor
CN110303111A (en) * 2019-07-10 2019-10-08 安徽安簧机械股份有限公司 A kind of liftout attachment suitable for steel piston automation closed-die forging
CN113399614A (en) * 2021-06-09 2021-09-17 合肥工业大学 Forming die and method for bilateral scroll static plate of air-conditioning compressor
CN113798418A (en) * 2021-08-29 2021-12-17 湖北三环锻造有限公司 Method for improving forging quality of steering knuckle disk part

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JP2009052464A (en) * 2007-08-27 2009-03-12 Panasonic Corp Scroll compressor
CN103447338A (en) * 2013-07-31 2013-12-18 霍山汇能汽车零部件制造有限公司 Backward extrusion die and technique for processing helical body by applying backward extrusion die
CN103537500A (en) * 2013-10-24 2014-01-29 河南科技大学 Extrusion and molding method for cup-shaped part and special extrusion die
CN106077381A (en) * 2016-06-12 2016-11-09 浙江百达精工股份有限公司 The preparation method of scroll compressor fixed scroll and scroll compressor fixed scroll
CN106583619A (en) * 2016-12-16 2017-04-26 合肥工业大学 Accurate forming die structure for stator disc of air conditioner compressor of new energy automobile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009052464A (en) * 2007-08-27 2009-03-12 Panasonic Corp Scroll compressor
CN103447338A (en) * 2013-07-31 2013-12-18 霍山汇能汽车零部件制造有限公司 Backward extrusion die and technique for processing helical body by applying backward extrusion die
CN103537500A (en) * 2013-10-24 2014-01-29 河南科技大学 Extrusion and molding method for cup-shaped part and special extrusion die
CN106077381A (en) * 2016-06-12 2016-11-09 浙江百达精工股份有限公司 The preparation method of scroll compressor fixed scroll and scroll compressor fixed scroll
CN106583619A (en) * 2016-12-16 2017-04-26 合肥工业大学 Accurate forming die structure for stator disc of air conditioner compressor of new energy automobile

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580777A (en) * 2018-04-28 2018-09-28 东莞市天红精密五金科技有限公司 The quiet disk forging mold of vortex cold compressor
CN110303111A (en) * 2019-07-10 2019-10-08 安徽安簧机械股份有限公司 A kind of liftout attachment suitable for steel piston automation closed-die forging
CN113399614A (en) * 2021-06-09 2021-09-17 合肥工业大学 Forming die and method for bilateral scroll static plate of air-conditioning compressor
CN113798418A (en) * 2021-08-29 2021-12-17 湖北三环锻造有限公司 Method for improving forging quality of steering knuckle disk part
CN113798418B (en) * 2021-08-29 2023-12-08 湖北三环锻造有限公司 Method for improving forging quality of steering knuckle disc part

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