Full automatic car pedal test device
Technical field
The present invention relates to a kind of auto parts and components to produce detection device, and in particular to a kind of auto pedal test device.
Background technique
Pedal is most important manual control component on automobile, in addition to gas pedal, clutch pedal, present many vehicles
Parking brake also realize control by the way of foot pedal because foot pedal is more convenient, nor affect on appearance, also can be more
The good feeling for giving entity control.
But parking brake foot pedal requires largely to be tested in process of production, in current pedal production process
Test mostly uses manual testing greatly, is neither able to satisfy the repetition test of thousands of times, can not keep the stabilization of test condition, less
The test being able to satisfy under the conditions of different temperatures, humidity etc..
Summary of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of tests of full automatic car pedal to fill
It sets, it tests pedal by fully-automatic equipment, and the stability of test has been significantly greatly increased, has also improved testing efficiency, makes
Pedal can be tested under multiple analog environment.
To achieve the above object, the present invention is using following technical scheme: it includes temperature control box 1, two driving and detection
Mechanism 2, pedal product fixed mechanism 3, control cabinet 4, pony sill 5, pedal product fixed mechanism 3 are arranged in temperature control box 1, and two
Driving is separately positioned on the two sides of temperature control box 1 with testing agency 2, and passes through temperature control box 1 and be connected to pedal product fixed mechanism 3
On, the side of temperature control box 1 is arranged in control cabinet 4, and two drivings are arranged on pony sill 5 with testing agency 2.
The temperature control box 1 is cabinet type structure, front surface on be provided with observation window 11, the two sides setting of temperature control box 1
There is detection through-hole 12, the pedestal of temperature control box 1, which is provided with, can lock idler wheel 13.
The pedal product fixed mechanism 3 includes bracket 31, angle adjustment plate 32, extension spring 33, pedal and operation
Bar connection structure 34, torsionspring 35, spring loaded 36, bottom mounting bracket 37, the back side of bracket 31 are installed with angled tune
Whole plate 32, the two sides of bracket 31 are mounted on pedal and operating stick connection structure 34, set in pedal and operating stick connection structure 34
It is equipped with extension spring 33 and torsionspring 35, the bottom of bracket 31 is fixed in temperature control box 1 by bottom mounting bracket 37.
The pedal and operating stick connection structure 34 includes cover board 341, bulb link block 342, pedal link block 343,
Pedal link block 343 is fixedly connected on pedal 6, and bulb link block 342, bulb link block are provided on pedal link block 343
Cover board 341 is provided on 342.
The driving and testing agency 2 includes bulb connecting shaft 21, sensor guiding mechanism 22, spring mounting seat 23, Z
To regulating mechanism 24, upper Y-direction regulating mechanism 25, lower Y-direction regulating mechanism 26, upper X to regulating mechanism 27, lower X to regulating mechanism 28,
Frame 29, frame hook 210, intermediate vertical plate 211, frame 29 is frame-shaped construction, and intermediate vertical plate 211 is fixed in frame 29
Portion, multiple regulating mechanisms are each attached on intermediate vertical plate 211, and the top of intermediate vertical plate 211 is arranged in simultaneously in upper Y-direction regulating mechanism 25
Vertical with intermediate vertical plate 211, the lower part of intermediate vertical plate 211 is arranged in lower Y-direction regulating mechanism 26, and upper X is arranged to regulating mechanism 27
On the upper side crossbeam of frame 29, on the lower side crossbeam that frame 29 is arranged in regulating mechanism 28 in lower X, Z-direction regulating mechanism
24 are arranged in the intermediate surface of intermediate vertical plate 211, and spring mounting seat 23 is separately fixed at Z-direction regulating mechanism 24 and frame 29
On top side rail, sensor guiding mechanism 22, sensor guiding mechanism are provided on the spring mounting seat 23 on Z-direction regulating mechanism 24
22 front end is provided with bulb connecting shaft 21.
The present invention generates adjustable fictitious load power by fictitious load mechanism, to generate controllably to test pedal product
Test load power;Pedal product fixed mechanism, can multi-angle regulation angles of product primarily to fixed parking brake pedal;Driving with
Testing agency mainly carries out driving test to pedal, and the test of pedal performance is carried out by corresponding pressure sensor.
The fictitious load mechanism of different pedals is different.Brake pedal uses two torsionsprings and a stretching bullet
The mode of spring is simulated;Clutch pedal is utilized in installation back installation spring simulator and carrys out fictitious load;Throttle is stepped on
Plate does not add fictitious load, due to throttle in actual working condition from load mainly overcome itself return spring
Power, so not needing to add additional load force again.It is connected between pedal and cylinder by spherical surface link block, mainly includes two
Block cover board, bulb link block and pedal link block.
On a mounting board by bolt lock, mounting plate is fixed on section material frame pedal product, and mounting plate is adjustable in type
Mounting height on material mounting rack;Profile mounting rack can carry out tilt angle adjusting by adjusting bolt.The pedal on both sides is installed
Well and then bracket is placed on temperature control box together.
Driving includes to adjust part and driving measurement part with measuring mechanism: the adjusting part of three pedals is mutually indepedent
, it can be in x, y, three directions of z-axis carry out comprehensive adjustment;There are adjustment spring, adjustable cylinder in each cylinder front
Angle.Driving measurement includes cylinder and pressure sensor, and pressure sensor can measure the pressure of pressing pedal by measuring rod,
Pressure sensor is fixed in force snesor guiding mechanism, can prevent pressure sensor from damaging, and does not influence the survey of sensor
Accuracy of measurement.
The present invention tests pedal by fully-automatic equipment, and the stability of test has been significantly greatly increased, has also improved survey
Efficiency is tried, pedal is enable to be tested under multiple analog environment.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram driven in the present invention with testing agency 2;
Fig. 3 is the topology view of pedal product fixed mechanism 3 in the present invention;
Fig. 4 is the attachment structure schematic diagram of pedal and operating stick connection structure 34 in the present invention.
Description of symbols: temperature control box 1, two driving and testing agency 2, pedal product fixed mechanism 3, control cabinet 4, bottom
Mounting 5, observation window 11, detection through-hole 12, can lock idler wheel 13, bulb connecting shaft 21, sensor guiding mechanism 22, spring at pedal 6
Mounting base 23, Z-direction regulating mechanism 24, upper Y-direction regulating mechanism 25, lower Y-direction regulating mechanism 26, upper X to regulating mechanism 27, lower X to
Regulating mechanism 28, frame 29, frame hook 210, intermediate vertical plate 211, bracket 31, angle adjustment plate 32, extension spring 33, pedal
With operating stick connection structure 34, torsionspring 35, spring loaded 36, bottom mounting bracket 37, cover board 341, bulb link block
342, pedal link block 343.
Specific embodiment
Referring to shown in Fig. 1-Fig. 4, present embodiment the technical solution adopted is that: it includes temperature control box 1, two driving
With testing agency 2, pedal product fixed mechanism 3, control cabinet 4, pony sill 5, pedal product fixed mechanism 3 is arranged in temperature control box 1
Interior, two drivings are separately positioned on the two sides of temperature control box 1 with testing agency 2, and are connected to pedal product across temperature control box 1 and fix
In mechanism 3, the side of temperature control box 1 is arranged in control cabinet 4, and two drivings are arranged on pony sill 5 with testing agency 2.
The temperature control box 1 is cabinet type structure, front surface on be provided with observation window 11, the two sides setting of temperature control box 1
There is detection through-hole 12, the pedestal of temperature control box 1, which is provided with, can lock idler wheel 13.
The pedal product fixed mechanism 3 includes bracket 31, angle adjustment plate 32, extension spring 33, pedal and operation
Bar connection structure 34, torsionspring 35, spring loaded 36, bottom mounting bracket 37, the back side of bracket 31 are installed with angled tune
Whole plate 32, the two sides of bracket 31 are mounted on pedal and operating stick connection structure 34, set in pedal and operating stick connection structure 34
It is equipped with extension spring 33 and torsionspring 35, the bottom of bracket 31 is fixed in temperature control box 1 by bottom mounting bracket 37.
The pedal and operating stick connection structure 34 includes cover board 341, bulb link block 342, pedal link block 343,
Pedal link block 343 is fixedly connected on pedal 6, and bulb link block 342, bulb link block are provided on pedal link block 343
Cover board 341 is provided on 342.
The driving and testing agency 2 includes bulb connecting shaft 21, sensor guiding mechanism 22, spring mounting seat 23, Z
To regulating mechanism 24, upper Y-direction regulating mechanism 25, lower Y-direction regulating mechanism 26, upper X to regulating mechanism 27, lower X to regulating mechanism 28,
Frame 29, frame hook 210, intermediate vertical plate 211, frame 29 is frame-shaped construction, and intermediate vertical plate 211 is fixed in frame 29
Portion, multiple regulating mechanisms are each attached on intermediate vertical plate 211, and the top of intermediate vertical plate 211 is arranged in simultaneously in upper Y-direction regulating mechanism 25
Vertical with intermediate vertical plate 211, the lower part of intermediate vertical plate 211 is arranged in lower Y-direction regulating mechanism 26, and upper X is arranged to regulating mechanism 27
On the upper side crossbeam of frame 29, on the lower side crossbeam that frame 29 is arranged in regulating mechanism 28 in lower X, Z-direction regulating mechanism
24 are arranged in the intermediate surface of intermediate vertical plate 211, and spring mounting seat 23 is separately fixed at Z-direction regulating mechanism 24 and frame 29
On top side rail, sensor guiding mechanism 22, sensor guiding mechanism are provided on the spring mounting seat 23 on Z-direction regulating mechanism 24
22 front end is provided with bulb connecting shaft 21.
The present invention generates adjustable fictitious load power by fictitious load mechanism, to generate controllably to test pedal product
Test load power;Pedal product fixed mechanism, can multi-angle regulation angles of product primarily to fixed parking brake pedal;Driving with
Testing agency mainly carries out driving test to pedal, and the test of pedal performance is carried out by corresponding pressure sensor.
The fictitious load mechanism of different pedals is different.Brake pedal uses two torsionsprings and a stretching bullet
The mode of spring is simulated;Clutch pedal is utilized in installation back installation spring simulator and carrys out fictitious load;Throttle is stepped on
Plate does not add fictitious load, due to throttle in actual working condition from load mainly overcome itself return spring
Power, so not needing to add additional load force again.It is connected between pedal and cylinder by spherical surface link block, mainly includes two
Block cover board, bulb link block and pedal link block.
On a mounting board by bolt lock, mounting plate is fixed on section material frame pedal product, and mounting plate is adjustable in type
Mounting height on material mounting rack;Profile mounting rack can carry out tilt angle adjusting by adjusting bolt.The pedal on both sides is installed
Well and then bracket is placed on temperature control box together.
Driving includes to adjust part and driving measurement part with measuring mechanism: the adjusting part of three pedals is mutually indepedent
, it can be in x, y, three directions of z-axis carry out comprehensive adjustment;There are adjustment spring, adjustable cylinder in each cylinder front
Angle.Driving measurement includes cylinder and pressure sensor, and pressure sensor can measure the pressure of pressing pedal by measuring rod,
Pressure sensor is fixed in force snesor guiding mechanism, can prevent pressure sensor from damaging, and does not influence the survey of sensor
Accuracy of measurement.
The present invention tests pedal by fully-automatic equipment, and the stability of test has been significantly greatly increased, has also improved survey
Efficiency is tried, pedal is enable to be tested under multiple analog environment.
The above is only used to illustrate the technical scheme of the present invention and not to limit it, and those of ordinary skill in the art are to this hair
The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It is intended to be within the scope of the claims of the invention.