CN107175582B - Honing liquid collecting and cooling system for honing production line - Google Patents
Honing liquid collecting and cooling system for honing production line Download PDFInfo
- Publication number
- CN107175582B CN107175582B CN201610137666.0A CN201610137666A CN107175582B CN 107175582 B CN107175582 B CN 107175582B CN 201610137666 A CN201610137666 A CN 201610137666A CN 107175582 B CN107175582 B CN 107175582B
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- China
- Prior art keywords
- honing
- water
- water tank
- water pump
- cooling system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000007788 liquid Substances 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000001816 cooling Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 120
- 238000011010 flushing procedure Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 37
- 230000007306 turnover Effects 0.000 claims description 17
- 239000006148 magnetic separator Substances 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 125000006850 spacer group Chemical group 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims 3
- 238000001914 filtration Methods 0.000 abstract description 7
- 239000006260 foam Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005086 pumping Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/10—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to a honing liquid collecting and cooling system for a honing production line, which comprises a water tank arranged on the ground, and further comprises a first water pump, a second water pump and a third water pump which are arranged on the water tank, wherein the first water pump discharges water in the water tank into a water pipe, and reams scraps on a lathe bed through a scraps flushing pipe connected with the water pipe; and the third water pump discharges water in the water tank into the water pipe, and reams and foams the reaming and honing scraps on the lathe bed through the scraps flushing pipe connected with the water pipe. The honing liquid collecting and cooling system for the honing production line is suitable for being applied to the field of honing production lines of honing machines, and the water pump pumps the water tank to the lathe bed to finish the reaming and honing chip flushing function; the honing liquid is pumped out of the lathe bed and is filtered through the filtering device, the water tank is refluxed, and the liquid in the water tank can be recycled, so that the honing liquid can be collected and the reaming and honing scraps can be cleaned.
Description
Technical Field
The invention relates to the technical field of honing machine production lines, in particular to a turnover liquid pouring device applied to a honing machine reaming production line.
Background
In the prior art, the application of automation and intellectualization in the machining industry occupies the whole manufacturing industry, so that the whole machining industry is rapidly developed, and the use and application of various automatic lines lead the manufacturing industry of our country to go the front of the world.
In the prior art, honing liquid after honing machine processing is cleaned, a mechanical structure is generally arranged to guide the honing liquid to flow to a designated oil receiving groove, and the honing liquid collecting mode can not be used for completely collecting and leaving residual liquid; and directly discharge after collecting honing liquid, cause pollution and waste, can not realize cyclic utilization of honing liquid.
In view of the above drawbacks, the present inventors have finally achieved the present creation through long-time studies and practices.
Disclosure of Invention
The invention aims to provide a honing liquid collecting and cooling system for a honing production line, which is used for overcoming the technical defects.
In order to achieve the above purpose, the invention provides a honing liquid collecting and cooling system for a honing production line, which comprises a water tank arranged on the ground, and further comprises a first water pump, a second water pump and a third water pump which are arranged on the water tank, wherein the first water pump discharges water in the water tank into a water pipe, and reams scraps on a lathe bed through a scraps flushing pipe connected with the water pipe;
the third water pump discharges water in the water tank into the water pipe, and reams scraps on the lathe bed through a scraps flushing pipe connected with the water pipe;
the second water pump is fixed on the water tank, and the honing liquid is pumped and pumped back to the water tank through the connected magnetic separator; a paper tape filter is arranged on the water tank, and a magnetic separator is arranged on the paper tape filter; the water outlet pipe of the second water pump is arranged on the magnetic separator.
Further, the second water pump pumps honing liquid to a magnetic separator, and the magnetic separator is connected with the paper tape filter.
Further, a water return groove is connected between the lathe bed and the water tank, a drainage groove is arranged on the lathe bed, and honing liquid flows to the water return groove through the drainage groove.
Further, the water pipe is arranged around the lathe bed, the output end of the first water pump is connected with a valve, the outlet of the valve is respectively connected with a first water pipe and a third water pipe which surround the base of the lathe bed, and the outlet of the valve is also connected with a second water pipe connected with the honing support.
Further, the honing liquid collecting device for collecting the honing liquid comprises a bracket, a cylinder clamping mechanism arranged on the bracket, a turnover mechanism for processing the honing liquid in the cylinder and a driving mechanism for driving the turnover mechanism; wherein,
the turnover mechanism is arranged on the bracket and drives the cylinder body to turn over under the driving of the driving mechanism;
the turnover mechanism comprises a spacer bush, two sides of the spacer bush are respectively provided with a rotary table, the two rotary tables rotate simultaneously, and a workpiece is arranged on the rotary tables and rotates along with the rotary tables;
the cylinder body clamping mechanism is arranged on the turntable and clamps the cylinder body in the vertical direction.
Further, the two turntables are connected by a connecting shaft, the connecting shaft penetrates through the spacer bush, and locking nuts are used for locking the two ends of the connecting shaft.
Further, the turnover mechanism also comprises four rollers arranged on the bracket, wherein the rollers are contacted with the turntable and driven by the rollers to rotate;
the roller is arranged on a roller shaft, and the roller shaft passes through the spacer bush and the turntables at two sides.
Further, the driving mechanism comprises a servo motor and a speed reducer which are arranged on the upper portion of the support, the speed reducer is arranged on the support, and the servo motor is fixed on the speed reducer.
Further, one of the two turntables is connected with the driving mechanism, a gear ring is arranged on the turntable, and the gear ring is meshed with a gear arranged on the speed reducer.
Further, the clamping mechanism comprises a clamping oil cylinder arranged on the upper portion of the turntable, a piston rod of the oil cylinder is connected with a pressing plate, and the pressing plate compresses the cylinder body under the driving of the oil cylinder.
Compared with the prior art, the invention has the beneficial effects that: the honing liquid collecting and cooling system for the honing production line is suitable for being applied to the field of honing production lines of honing machines, and the water pump pumps the water tank to the lathe bed to finish the reaming and honing chip flushing function; the honing liquid is pumped out of the lathe bed and is filtered through the filtering device, the water tank is refluxed, and the liquid in the water tank can be recycled, so that the honing liquid can be collected and the reaming and honing scraps can be cleaned.
The overturning and pouring device is applied to a reaming and honing production line of the engine cylinder body, and after a specific machining hole of the engine cylinder body is machined, the overturning and pouring process automatically treats honing liquid remained in the engine cylinder body through the control of a numerical control system, so that the honing liquid is collected, the cost is saved, and the cleanness of a machined part and a working site is ensured.
The invention adopts the turntable type turnover mechanism, can realize automatic control, and can ensure that the cylinder body turns 360 degrees and the honing liquid is thoroughly poured in the process of turning over the cylinder body.
Drawings
FIG. 1 is a schematic diagram showing the front view of the honing liquid collecting and cooling system for honing production line of the invention;
FIG. 2 is a schematic top view of the honing liquid collecting and cooling system for honing line according to the invention;
FIG. 3 is a schematic side view of the honing liquid collecting and cooling system for honing production line of the invention;
FIG. 4 is a schematic side view of the inverted pouring device of the present invention;
FIG. 5 is a schematic diagram of the front view of the inverted pouring device of the present invention;
fig. 6 is a schematic structural diagram of a turntable according to an embodiment of the invention.
Detailed Description
Referring to fig. 1-3, after finishing the reaming and honing process of the engine cylinder body by the honing machine, the honing liquid collecting and cooling system for the honing production line of the embodiment of the invention is used for treating the honing liquid remained in the engine cylinder body, and has the main functions of collecting the honing liquid and saving the cost; and collecting honing liquid, and ensuring the cleanness of a machined part and a working site.
In the embodiment of the invention, the device comprises a water tank 1 arranged on the ground, and further comprises a first water pump 2, a second water pump 4 and a third water pump 7 which are arranged on the water tank 1, wherein the first water pump 2 discharges water in the water tank 1 into a water pipe, and a reaming and honing chip-flushing function on a lathe bed is realized through a chip-flushing pipe 9 connected with the water pipe.
The third water pump 7 discharges water in the water tank 1 into the water pipe, and the reaming and honing scraps on the lathe bed are foamed through the scraps flushing pipe 9 connected with the water pipe 10, so that the reaming and honing scraps flushing function is realized.
The second water pump 4 is fixed on the water tank 1, and is used for pumping honing liquid and pumping the honing liquid back to the water tank 1 through the connected magnetic separator 8; a paper tape filter 6 is arranged on the water tank 1, and a magnetic separator 8 is arranged on the paper tape filter 6; the outlet pipe of the second water pump 4 is mounted to the magnetic separator 8.
The honing liquid is pumped to the magnetic separator 8 by the second water pump 4, and the magnetic separator 8 filters, so that primary filtering is realized; the honing liquid after the filtration is directly sent to the paper tape filter 6, the paper tape filter 6 realizes secondary fine filtration, and the honing liquid after the filtration directly flows back to the water tank 1.
A water return groove 5 is connected between the lathe bed 21 and the water tank 1, honing liquid flows back to the lathe bed through a chip flushing port, a drainage groove 22 is arranged on the lathe bed, and honing liquid flows to the water return groove 5 through the drainage groove 22 and finally flows into the water tank 1.
In the embodiment, the first water pump 3 and the third water pump 7 pump the water tank to the lathe bed to finish the reaming, honing and chip flushing functions; the honing liquid is pumped out of the lathe bed by the second water pump 4 and is filtered by the filtering device, the liquid in the water tank is returned to the water tank 1 and can be recycled, so that the honing liquid can be collected and the reaming and honing scraps can be cleaned.
In the embodiment of the invention, the water pipe 10 is arranged around the lathe bed 21, the output end of the first water pump 3 is connected with a valve 25, the outlet of the valve 25 is respectively connected with a first water pipe 24 and a third water pipe 26 which surround the lathe bed base, and is also connected with a second water pipe 23 connected with the honing support.
Further, the honing liquid collecting device for collecting the honing liquid comprises a bracket 101, a cylinder clamping mechanism 102 arranged on the bracket, a turnover mechanism 103 for processing the honing liquid in the cylinder and a driving mechanism 104 for driving the turnover mechanism; wherein,
the turnover mechanism 103 is arranged on the bracket 101, and the cylinder body is driven to turn over under the driving of the driving mechanism 103;
the turnover mechanism comprises a spacer 1031, two sides of the spacer are respectively provided with a rotary table 1032, the two rotary tables rotate simultaneously, and a workpiece is arranged on the rotary tables and rotates along with the rotary tables;
the cylinder clamping mechanism 102 is arranged on the turntable and clamps the cylinder in the vertical direction.
Further, the two turntables are connected by a connecting shaft 1033, the connecting shaft passes through the spacer, and the two ends of the connecting shaft are locked by locking nuts.
Further, the turnover mechanism further comprises four rollers 1035 arranged on the bracket, wherein the rollers are contacted with the turntable and driven by the rollers to rotate;
the roller is arranged on a roller shaft, and the roller shaft passes through the spacer bush and the turntables at two sides.
Further, the driving mechanism includes a servo motor 1041 and a speed reducer 1042 disposed on the upper portion of the support, the speed reducer is mounted on the support, and the servo motor is fixed on the speed reducer.
Further, one of the two rotary tables is connected to the driving mechanism, and a gear ring 1043 is provided on the rotary table, and the gear ring is meshed with a gear installed on the speed reducer.
Further, the clamping mechanism comprises a clamping oil cylinder arranged on the upper portion of the turntable, a piston rod of the oil cylinder is connected with a pressing plate 1021, and the pressing plate compresses the cylinder body under the driving of the oil cylinder.
The foregoing detailed description is directed to one of the possible embodiments of the present invention, which is not intended to limit the scope of the invention, but is to be accorded the full scope of all such equivalents and modifications so as not to depart from the scope of the invention.
Claims (8)
1. The honing liquid collecting and cooling system for the honing production line is characterized by comprising a water tank arranged on the ground, and further comprising a first water pump, a second water pump and a third water pump which are arranged on the water tank, wherein the first water pump discharges water in the water tank into a water pipe, and reams scraps on a lathe bed through a scraps flushing pipe connected with the water pipe;
the third water pump discharges water in the water tank into the water pipe, and reams scraps on the lathe bed through a scraps flushing pipe connected with the water pipe;
the second water pump is fixed on the water tank, and the honing liquid is pumped and pumped back to the water tank through the connected magnetic separator; a paper tape filter is arranged on the water tank, and a magnetic separator is arranged on the paper tape filter; a water outlet pipe of the second water pump is arranged on the magnetic separator;
the second water pump pumps honing liquid to a magnetic separator, and the magnetic separator is connected with the paper tape filter;
a water return groove is connected between the lathe bed and the water tank, a drainage groove is arranged on the lathe bed, and honing liquid flows to the water return groove through the drainage groove.
2. The honing liquid collecting and cooling system for honing production line according to claim 1, characterized in that the water pipe is arranged around the lathe bed, the output end of the first water pump is connected with a valve, the outlet of the valve is respectively connected with a first water pipe and a third water pipe which surround the lathe bed base, and is also connected with a second water pipe connected with the honing support.
3. The honing liquid collecting and cooling system for honing production line according to claim 1, further comprising a honing liquid collecting device for collecting honing liquid, comprising a bracket, a cylinder clamping mechanism provided on the bracket, a turning mechanism for processing honing liquid in the cylinder, and a driving mechanism for driving the turning mechanism; wherein,
the turnover mechanism is arranged on the bracket and drives the cylinder body to turn over under the driving of the driving mechanism;
the turnover mechanism comprises a spacer bush, two sides of the spacer bush are respectively provided with a rotary table, the two rotary tables rotate simultaneously, and a workpiece is arranged on the rotary tables and rotates along with the rotary tables;
the cylinder body clamping mechanism is arranged on the turntable and clamps the cylinder body in the vertical direction.
4. A honing fluid collecting and cooling system for a honing line according to claim 3, characterized in that the two turntables are connected by a connecting shaft, the connecting shaft passes through the spacer, and both ends of the connecting shaft are locked by lock nuts.
5. A honing liquid collecting and cooling system for a honing production line according to claim 3, wherein the turning mechanism further comprises four rollers arranged on the bracket, wherein the rollers are in contact with the turntable and rotate under the driving of the rollers;
the roller is arranged on a roller shaft, and the roller shaft passes through the spacer bush and the turntables at two sides.
6. A honing liquid collecting and cooling system for a honing line according to claim 3, characterized in that the driving mechanism comprises a servo motor and a speed reducer which are arranged on the upper part of the bracket, the speed reducer is arranged on the bracket, and the servo motor is fixed on the speed reducer.
7. A honing fluid collecting and cooling system for a honing line according to claim 3, characterized in that one of the two rotary tables is connected to a driving mechanism, a gear ring is provided on the rotary table, and the gear ring is engaged with a gear mounted on a speed reducer.
8. The honing fluid collecting and cooling system for honing production line according to claim 4, characterized in that the clamping mechanism comprises a clamping cylinder arranged on the upper portion of the turntable, a piston rod of the cylinder is connected with a pressing plate, and the pressing plate presses the cylinder body under the driving of the cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610137666.0A CN107175582B (en) | 2016-03-10 | 2016-03-10 | Honing liquid collecting and cooling system for honing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610137666.0A CN107175582B (en) | 2016-03-10 | 2016-03-10 | Honing liquid collecting and cooling system for honing production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107175582A CN107175582A (en) | 2017-09-19 |
| CN107175582B true CN107175582B (en) | 2024-02-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610137666.0A Active CN107175582B (en) | 2016-03-10 | 2016-03-10 | Honing liquid collecting and cooling system for honing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107175582B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108481182B (en) * | 2018-06-04 | 2019-09-06 | 安徽万协智能科技集团有限公司 | A kind of honing machine spray liquid quick drain device |
| CN114274038A (en) * | 2021-12-29 | 2022-04-05 | 江苏英耐斯机械制造有限公司 | Discharging device for honing steel pipes |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10138139A (en) * | 1996-11-11 | 1998-05-26 | Koyo Mach Ind Co Ltd | Liquid coolant discharge device for centerless grinding machine |
| JP2000343326A (en) * | 1999-06-02 | 2000-12-12 | Trigger:Kk | Honing processing method and honing processor for chip saw |
| CN101524827A (en) * | 2009-04-03 | 2009-09-09 | 宁夏银川大河数控机床有限公司 | Numeric control reciprocating drive unit of honing machine spindle |
| CN102198630A (en) * | 2011-04-27 | 2011-09-28 | 无锡亿利大机械有限公司 | Vertical honing machine |
| CN202922408U (en) * | 2012-12-06 | 2013-05-08 | 无锡诺忆重工有限公司 | Cooling liquid tank for honing machine |
| CN202952155U (en) * | 2012-12-19 | 2013-05-29 | 山东富力世液压油缸有限公司 | External-cylindrical honing machine |
| CN203343867U (en) * | 2013-06-27 | 2013-12-18 | 苏州大合珩磨科技有限公司 | Honing machine |
| WO2015085602A1 (en) * | 2013-12-10 | 2015-06-18 | 苏州信能精密机械有限公司 | Novel high-precision efficient upright honing machine |
-
2016
- 2016-03-10 CN CN201610137666.0A patent/CN107175582B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10138139A (en) * | 1996-11-11 | 1998-05-26 | Koyo Mach Ind Co Ltd | Liquid coolant discharge device for centerless grinding machine |
| JP2000343326A (en) * | 1999-06-02 | 2000-12-12 | Trigger:Kk | Honing processing method and honing processor for chip saw |
| CN101524827A (en) * | 2009-04-03 | 2009-09-09 | 宁夏银川大河数控机床有限公司 | Numeric control reciprocating drive unit of honing machine spindle |
| CN102198630A (en) * | 2011-04-27 | 2011-09-28 | 无锡亿利大机械有限公司 | Vertical honing machine |
| CN202922408U (en) * | 2012-12-06 | 2013-05-08 | 无锡诺忆重工有限公司 | Cooling liquid tank for honing machine |
| CN202952155U (en) * | 2012-12-19 | 2013-05-29 | 山东富力世液压油缸有限公司 | External-cylindrical honing machine |
| CN203343867U (en) * | 2013-06-27 | 2013-12-18 | 苏州大合珩磨科技有限公司 | Honing machine |
| WO2015085602A1 (en) * | 2013-12-10 | 2015-06-18 | 苏州信能精密机械有限公司 | Novel high-precision efficient upright honing machine |
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| CN107175582A (en) | 2017-09-19 |
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