CN107175466B - A kind of water meter copper shell processing method - Google Patents

A kind of water meter copper shell processing method Download PDF

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Publication number
CN107175466B
CN107175466B CN201710373692.8A CN201710373692A CN107175466B CN 107175466 B CN107175466 B CN 107175466B CN 201710373692 A CN201710373692 A CN 201710373692A CN 107175466 B CN107175466 B CN 107175466B
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China
Prior art keywords
cylinder
copper shell
water meter
processing method
final molding
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CN201710373692.8A
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Chinese (zh)
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CN107175466A (en
Inventor
肖平
范方
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Kunshan Jroyal Precision Products Inc
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Kunshan Jroyal Precision Products Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/14Casings, e.g. of special material

Abstract

The present invention relates to a kind of water meter copper shell processing methods, include the following steps: S1: the stretched diameter of raw copper band being met to the second cylinder of final molding size, while prestretching stretches out the 3rd cylinder that diameter is greater than final molding size;S2: stretched diameter meets the first cylinder of final molding size, continues to stretch the 3rd cylinder, the 3rd cylinder diameter is zoomed in final molding size;S3: deburring is machined to the upper surface of described the first cylinder;S4: cutting copper shell top edge and gradually push and cut material using formed punch, and disposal molding crimps piece, while forming protrusion;S5: the side blow first time property shaped notch driven by side blow cylinder.The present invention uses least process, and most brief procedure of processing realizes the water meter copper shell structure demand and each size characteristic, high in machining efficiency, at low cost.

Description

A kind of water meter copper shell processing method
Technical field
The present invention relates to water meter copper shell manufacture field, in particular to a kind of water meter copper shell processing method.
Background technique
According to customer requirement, in order to make water meter component on watch crystal without aperture, correspondence is designed such as Fig. 1 and Fig. 6 institute The water meter copper shell shown, it may be assumed that for the assembling of internal machine core component, three cylindrical sections (the first cylinder 1,2 and of the second cylinder need to be designed The 3rd cylinder 3) feature, to assemble;Notch 4 is gone out in the side of copper shell, is drawn convenient for machine core data line, on 4 side of notch Punching curling piece 5, stores the machine core data line;Copper shell bottom is additionally provided with protrusion 6, positions convenient for copper shell.
Above-mentioned water meter copper shell adds due to having the cylinder different there are three size, height, and expanded material finite thickness Work is difficult, which kind of process to stretch diameter stretched in three cylinders and each process with, height size need to be counted accurately It calculates, considers as a whole;Copper shell edge after stretching is cut with which kind of process, not only can guarantee height dimension, but also can ensure that end face is hairless It pierces, is smooth;With which kind of technique machining gap 4 and curling piece 5, to meet the requirement of design drawing size.
Therefore, how to provide it is a kind of can satisfy size require, water meter copper shell processing method easy to process, at low cost, It is those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
The present invention provides a kind of water meter copper shell processing method, to solve the above technical problems.
In order to solve the above technical problems, the present invention provides a kind of water meter copper shell processing method, include the following steps:
S1: the stretched diameter of raw copper band is met to the second cylinder of final molding size, while prestretching stretching diameter is big In the 3rd cylinder of final molding size;
S2: stretched diameter meets the first cylinder of final molding size, continues to stretch the 3rd cylinder, by third circle Cylinder diameter is zoomed in final molding size;
S3: deburring is machined to the upper surface of described the first cylinder;
S4: cutting copper shell top edge and gradually push and cut material using formed punch, and disposal molding crimps piece, forms simultaneously Protrusion;
S5: the side blow first time property shaped notch driven by side blow cylinder.
Preferably, the stretching of first, second, third cylinder is all made of cold punching technology.
Preferably, machining deburring in step S3 by upper surface of the instrument lathe to described the first cylinder, making institute The height for stating the first cylinder meets final molding size.
Preferably, first being positioned using crimping piece and protrusion as positioning datum to copper shell, described in reshaping in step S5 Notch.
Preferably, the raw copper band with a thickness of 0.4mm.
Preferably, the material of the raw copper band is phosphorized copper.
Compared with prior art, water meter copper shell processing method provided by the invention, includes the following steps: S1: by raw copper Meet the second cylinder of final molding size with stretched diameter, while prestretching stretches out the third that diameter is greater than final molding size Cylinder;S2: stretched diameter meets the first cylinder of final molding size, continues to stretch the 3rd cylinder, by described the 3rd cylinder Diameter is zoomed in final molding size;S3: deburring is machined to the upper surface of described the first cylinder;S4: it is cut out using formed punch It cuts copper shell top edge and gradually pushes and cut material, disposal molding crimps piece, while forming protrusion;S5: pass through side blow cylinder The side blow first time property shaped notch of drive.The present invention uses least process, and most brief procedure of processing realizes the water meter copper Shell structure demand and each size characteristic, it is high in machining efficiency, at low cost.
Detailed description of the invention
Fig. 1 is the schematic perspective view after processing is completed of water meter copper shell;
Fig. 2~6 are the station figure of water meter copper shell processing method in the embodiment of the invention.
In figure: 1- the first cylinder, 2- the second cylinder, 3- the 3rd cylinder, 4- notch, 5- curling piece, 6- protrusion.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing to the present invention Specific embodiment be described in detail.It should be noted that attached drawing of the present invention is all made of simplified form and uses non-essence Quasi- ratio, only for the purpose of facilitating and clarifying the purpose of the embodiments of the invention.
Water meter copper shell processing method provided by the invention includes the following steps: as shown in Figures 2 to 6
S1: the stretched diameter of raw copper band is met to the second cylinder 2 of final molding size, while prestretching stretching diameter is big In the 3rd cylinder 3 of final molding size;
S2: stretched diameter meets the first cylinder 1 of final molding size, continues to stretch the 3rd cylinder 3, by the third 3 diameter of cylinder is zoomed in final molding size;
S3: deburring is machined to the upper surface of described the first cylinder 1;
S4: cutting copper shell top edge and gradually push and cut material using formed punch, and disposal molding crimps piece 5, while at Type protrusion 6;
S5: the side blow first time property shaped notch 4 driven by side blow cylinder.
Technique requirement according to the water meter copper shell to three kinds of various sizes of cylinders, the stretched cylinder of the first procedure or Blank directly determines whether the material margin reserves of posterior drawing are sufficient, by calculating, if the first procedure stretches third Size can disposably be stretched in place, but when stretching the second cylinder 2, need male model and master mold that will draw by cylinder 3 Molding the 3rd cylinder 3 is kept, and otherwise shape will deform, and therefore, by calculating, is verified and is considered as a whole, the One procedure stretched the 3rd cylinder 3 is deformed it when will lead to posterior drawing, it is subsequent will without material and space to its into Row shaping is redrawn.After multiple authentication, present invention employs the procedure of processings of above-mentioned S1 to S5 to add water meter copper shell Work, process is less, and procedure of processing is simple, before it can be realized the water meter copper shell structure demand and each size characteristic demand It puts, improves processing efficiency, reduce production cost.
Preferably, the stretching of described the first cylinder 1, the second cylinder 2, the 3rd cylinder 3 is all made of cold punching technology, that is, utilize The punch die being mounted on press machine applies pressure to material, it is made to generate separation or plastic deformation, thus punching required for obtaining Casting die.
Preferably, machining deburring in step S3 by upper surface of the instrument lathe to described the first cylinder 1, making The height of described the first cylinder 1 meets final molding size;In step S5, first to crimp piece 5 and protrusion 6 as positioning datum pair Copper shell is positioned, notch 4 described in reshaping, the final all sizes requirement for realizing water meter copper shell.
Preferably, the raw copper band with a thickness of 0.4mm, and the material of the raw copper band is phosphorized copper (TP2), It can satisfy the stretching and process requirements of part, and cost is relatively low.
In conclusion water meter copper shell processing method provided by the invention, includes the following steps: S1: raw copper band is stretched Diameter meets the second cylinder 2 of final molding size out, while prestretching stretches out the 3rd cylinder that diameter is greater than final molding size 3;S2: stretched diameter meets the first cylinder 1 of final molding size, continues to stretch the 3rd cylinder 3, by described the 3rd cylinder 3 Diameter is zoomed in final molding size;S3: deburring is machined to the upper surface of described the first cylinder 1;S4: it is cut out using formed punch It cuts copper shell top edge and gradually pushes and cut material, disposal molding crimps piece 5, while forming protrusion 6;S5: pass through side blow gas The side blow first time property shaped notch 4 that cylinder drives.The present invention uses least process, and most brief procedure of processing realizes the water Table copper shell structure demand and each size characteristic, it is high in machining efficiency, at low cost.
Obviously, those skilled in the art can carry out various modification and variations without departing from spirit of the invention to invention And range.If in this way, these modifications and changes of the present invention belong to the claims in the present invention and its equivalent technologies range it Interior, then the invention is also intended to include including these modification and variations.

Claims (6)

1. a kind of water meter copper shell processing method, which comprises the steps of:
S1: the stretched diameter of raw copper band is met to the second cylinder of final molding size, while prestretching stretches out diameter and is greater than most The 3rd cylinder of final shaping unit size;
S2: stretched diameter meets the first cylinder of final molding size, continues to stretch the 3rd cylinder, and described the 3rd cylinder is straight Diameter is zoomed in final molding size;
S3: deburring is machined to the upper surface of described the first cylinder;
S4: cutting copper shell top edge and gradually push and cut material using formed punch, and disposal molding crimps piece, while forming convex It rises;
S5: the side blow first time property shaped notch driven by side blow cylinder.
2. water meter copper shell processing method as described in claim 1, which is characterized in that the drawing of first, second, third cylinder It stretches and is all made of cold punching technology.
3. water meter copper shell processing method as described in claim 1, which is characterized in that in step S3, by instrument lathe to institute The upper surface for stating the first cylinder machines deburring, and the height of described the first cylinder is made to meet final molding size.
4. water meter copper shell processing method as described in claim 1, which is characterized in that in step S5, first to crimp piece and protrusion Copper shell is positioned as positioning datum, notch described in reshaping.
5. water meter copper shell processing method as described in claim 1, which is characterized in that the raw copper band with a thickness of 0.4mm.
6. water meter copper shell processing method as described in claim 1, which is characterized in that the material of the raw copper band is phosphorus deoxidation Copper.
CN201710373692.8A 2017-05-24 2017-05-24 A kind of water meter copper shell processing method Active CN107175466B (en)

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CN107175466B true CN107175466B (en) 2019-05-14

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Publication number Priority date Publication date Assignee Title
CN108592752A (en) * 2018-04-12 2018-09-28 昆山捷若尔精密机械有限公司 Water meter copper shell inside/outside diameter size detection device
CN112045045B (en) * 2020-08-05 2022-06-24 武汉凡谷电子技术股份有限公司 Circulator cavity stamping process
CN112045046B (en) * 2020-08-05 2022-08-09 武汉凡谷电子技术股份有限公司 Circulator cavity stamping process

Citations (5)

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Publication number Priority date Publication date Assignee Title
DE20113365U1 (en) * 2001-08-10 2001-11-15 Hermann Fahrbach Gmbh water meter
CN1924312A (en) * 2006-09-19 2007-03-07 上海格尔汽车金属制品有限公司 Forming and machining method for vehicle purifier shell
CN101067567A (en) * 2007-05-21 2007-11-07 袁瑗 Metal plate water meter casing forming technology
CN103331573A (en) * 2013-05-07 2013-10-02 昆山日皓焊切器材有限公司 Processing technology of copper pipe fitting for welding equipment
CN104501898A (en) * 2014-12-26 2015-04-08 伍杰辉 Hot forging pressing process water meter copper shell and manufacturing method thereof

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JP2001289688A (en) * 2000-04-07 2001-10-19 Toyo Keiki Co Ltd Manufacturing method for electronic unit case
JP5330799B2 (en) * 2008-10-31 2013-10-30 愛知時計電機株式会社 Method of manufacturing meter case, flow meter, and method of manufacturing the same

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Publication number Priority date Publication date Assignee Title
DE20113365U1 (en) * 2001-08-10 2001-11-15 Hermann Fahrbach Gmbh water meter
CN1924312A (en) * 2006-09-19 2007-03-07 上海格尔汽车金属制品有限公司 Forming and machining method for vehicle purifier shell
CN101067567A (en) * 2007-05-21 2007-11-07 袁瑗 Metal plate water meter casing forming technology
CN103331573A (en) * 2013-05-07 2013-10-02 昆山日皓焊切器材有限公司 Processing technology of copper pipe fitting for welding equipment
CN104501898A (en) * 2014-12-26 2015-04-08 伍杰辉 Hot forging pressing process water meter copper shell and manufacturing method thereof

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Title
金属型铸造水表铜壳;吴涛平;《特种铸造及有色合金》;20130620(第06期);全文

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