CN107168219A - The monitoring device and its monitoring system of motor operation - Google Patents
The monitoring device and its monitoring system of motor operation Download PDFInfo
- Publication number
- CN107168219A CN107168219A CN201710608326.6A CN201710608326A CN107168219A CN 107168219 A CN107168219 A CN 107168219A CN 201710608326 A CN201710608326 A CN 201710608326A CN 107168219 A CN107168219 A CN 107168219A
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- monitoring
- motor operation
- monitoring system
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 75
- 238000012806 monitoring device Methods 0.000 title claims abstract description 33
- 238000004891 communication Methods 0.000 claims abstract description 32
- 238000013500 data storage Methods 0.000 claims abstract description 26
- 210000000352 storage cell Anatomy 0.000 claims abstract description 25
- 238000012545 processing Methods 0.000 claims description 22
- 230000010354 integration Effects 0.000 claims description 19
- 238000010835 comparative analysis Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 241000208340 Araliaceae Species 0.000 description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000008434 ginseng Nutrition 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
Abstract
The invention discloses a kind of monitoring device of motor operation and its monitoring system, the monitoring device of the motor operation includes motor, it is provided with the top of the motor in cavity, the cavity and is provided with monitoring device, the monitoring device includes binding post and is built in the monitoring chip of the binding post；The monitoring system of the motor operation includes data acquisition unit, data storage cell, CPU, remote monitoring unit, power subsystem and communication unit；The communication unit connects a mobile terminal by wired or wireless mode.The present invention is realized using monitoring device and monitoring system and motor operating state is monitored, it is adaptable to polytype motor, and volume is less, easy to operate.And can judge that motor loosens situation by obtaining motor noise and vibration data, it is possible to decrease production accident incidence, reduces life and property loss.
Description
Technical field
The present invention relates to motor operating state monitoring technical field, in particular it relates to a kind of monitoring device of motor operation
And its monitoring system.
Background technology
In industry and process control field, motor is topmost execution unit equipment, and the running status of motor is determined
The performance of control system, supply voltage, power consumption electric current, the rotating speed of motor, vibration and temperature of motor etc. are the important of motor
Parameter, these are all the marks of motor operating state, and these parameters are monitored in real time, can effectively understand the operation of motor
State.
At present, the operational monitoring instrument of large scale equipment, generally be directed to Special Equipment or system, is only applicable to a certain neck
Domain, generalization is not strong, and bulky, and operation inconvenience, self maintained must also expend a large amount of human and material resources, financial resources.It is existing most
Number motors do not possess the function of monitoring automatically, and motor is in operation process, and motor is it is possible that axle loosens, shaft vibration amplitude
Excessive, there is crackle or phenomenon of rupture in axle, jeopardizes equipment and personal safety；The existing motor monitored automatically is expensive, typically
Medium-sized and small enterprises can not consumed, and its automatic each parameter of monitoring motor is single, and monitoring is obtained simply
Parameter values, in addition it is also necessary to which the artificial respective value that calculates checks motor working efficiency.
For this reason, it may be necessary to provide the monitoring device and its monitoring system of a kind of motor operation to overcome drawbacks described above.
The content of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of monitoring device of motor operation and its monitoring system
System, is monitored to the real time data information of motor operation, collects, handles, stores, uploads, in real time the operation of understanding equipment
State, is industrial cloud, and big data provides accurately data message；The monitoring device and its monitoring system of the motor operation are also by band
The maintenance service market brand-new to motor, from the angle of timely monitoring prevention, substantially reduces the fault rate of motor, timely and effectively
Faulty motor is given warning in advance, repaired, the Effec-tive Function time of equipment is improved, abundant interests and guarantee is brought to enterprise.
Technical scheme is as follows：
It is provided with cavity, the cavity and is mounted with the top of a kind of row monitoring device of motor fortune, including motor, the motor
Monitoring device, the monitoring device includes binding post and is built in the monitoring chip of the binding post.
It is preferred that the binding post has an installing plate, the upper surface of the installing plate is provided with several crisscross slittings
The binding post is divided into several regions by post, the slitting post, and a raised upper installation is provided with each described region
The monitoring chip is built-in with groove, the upper mounting groove；The upper mounting groove stretches out a terminals, the terminals with it is described
Monitor chip electrical connection.
It is preferred that the slitting post junction is provided with least two through holes, the lower surface of the installing plate is in the through hole
Place is provided with lower mounting groove, and the lower mounting groove is built-in with the monitoring chip；One fastener inserts the through hole and the lower peace
The binding post is arranged on the cavity by tankage.
It is preferred that being designed with sensor in each upper mounting groove and the lower mounting groove, the sensor integration is set
Put on the monitoring chip.Wherein descend and Temperature Humidity Sensor and vibrating sensor are respectively equipped with mounting groove, the upper installation
The sensors such as current sensor, voltage sensor, noise transducer and magnetic field sensor are set in groove respectively.
It is preferred that the fastener is preferably screw.
Based on the monitoring device of motor operation described above, the monitoring system of motor operation of the invention includes data acquisition
Unit, data storage cell, CPU, power subsystem and communication unit；The communication unit passes through wired or nothing
Line mode connects a high in the clouds or mobile terminal；The monitoring system of the motor operation gathers motor by the data acquisition unit
Operational parameter data is delivered to the data storage cell storage, the parameter of electric machine data conveying of the data storage cell storage
Handled to the CPU, the communication unit is by the parameter of electric machine data after the central processing unit for processing
The monitoring realized to motor operating state is sent to the high in the clouds or mobile terminal.
It is preferred that the data acquisition unit is mainly Sensor Integration Module, the Sensor Integration Module includes one
Individual or multiple sensors, it is used to gather the ginseng such as humiture in the motor of motor operating state, vibration, electric current, voltage, noise
Number numerical value.The Sensor Integration Module includes Temperature Humidity Sensor, vibrating sensor, magnetic field sensor, voltage sensor, electricity
Flow sensor and noise transducer etc.；The data acquisition unit is connected to the data storage cell.The sensor integration
Module is preferably ABB intelligence sensors, and the Sensor Integration Module is arranged on the monitoring chip.
It is preferred that the data storage cell is used to store the data gathered by the data acquisition unit, or it is used for
Temporarily storage has conveyed or will be delivered to the CPU (for example, voltage, electric current, frequency, magnetic field intensity etc.
Deng) data；The data storage cell is additionally operable to storage on transferring out to the motor work effect of the high in the clouds or mobile terminal
The data of rate value.
It is preferred that the CPU is used for the data for handling the data storage cell conveying；The centre
Reason unit includes for the processing module for handling gathered data, the computing module for calculating collection parameter of electric machine data and is used for
The monitoring module of comparative analysis data result.Wherein, the CPU performs data analysis and to the data storage
The data of unit output are analyzed and handled, and the data gathered to motor operation are calculated.
It is preferred that the processing module is delivered in the CPU for handling the data storage cell
Data.
It is preferred that the computing module is used to calculate at least more than one parameter of electric machine number after the processing module processing
According to, be easy to more preferably detection motor running status；The computing module is additionally operable to the motor temperature ginseng after the processing module
Number numerical value calculate the operating efficiency of motor.
It is preferred that the monitoring modular is used for the motor data for calculating the computing module and default parameter of electric machine number
According to comparative analysis, the data of comparative analysis can be sent into the high in the clouds or mobile terminal and be supervised in real time by the monitoring modular
Control.
It is preferred that the power subsystem is used to provide electric power, the power subsystem to the monitoring system of the motor operation
Receive external power or internal power and the appropriate electric power needed for each element of operation and component is provided.
It is preferred that the communication unit includes one or more component, it allows the monitoring system of the motor operation
Communication connection is set up between the high in the clouds or mobile terminal or network.The communication unit includes wireless communication module and had
Line communication module.The wireless communication module is by radio signal or wireless Internet by the central processing unit for processing
The parameter of electric machine data of collection and the motor working efficiency of calculating are sent to the high in the clouds or mobile terminal end.The wire communication
Module is connected by the connecting line with the high in the clouds or mobile terminal to be carried out data transmission.
Compared with prior art, beneficial effects of the present invention are：The monitoring device of motor operation of the present invention and its monitoring system
System is monitored using monitoring device and monitoring system realization to motor operating state, the electricity gathered by Sensor Integration Module
Through CPU, progress processing calculates motor operation efficiency and monitors electricity in real time the supplemental characteristic of machine running status automatically
The running status of machine, then the data message of monitoring is sent to by high in the clouds or mobile terminal by communication unit so that motor can be real
Existing nobody stands fast at, and reduces the workload of regular maintenance motor, by being wirelessly transferred motor status information, is easy to monitor the fortune of motor
OK, motor service behaviour and efficiency are improved.The monitoring device and its monitoring system of motor operation of the present invention are applied to polytype
Motor, and volume less, it is easy to operate.And can judge that motor loosens feelings by obtaining motor noise and vibration data
Condition, it is possible to decrease production accident incidence, reduces life and property loss.
Brief description of the drawings：
Fig. 1 is the overlooking the structure diagram of the monitoring device of motor operation of the present invention.
Fig. 2 be the embodiment of the present invention in motor operation monitoring device in binding post structural representation.Fig. 3 is the present invention
The hardware architecture diagram of the monitoring system of the motor operation.
Embodiment
In order that the goal of the invention of the present invention, technical scheme and technique effect are more clearly understood, with reference to specific reality
Applying mode, the present invention is described further.It should be understood that specific embodiment described herein, is only used for explaining the present invention,
It is not intended to limit the present invention.
Describe to realize that the monitoring device of the motor operation of each embodiment of the invention and its monitoring are referring now to accompanying drawing
System.In follow-up description, using the suffix of such as " module ", " part " or " unit " for representing element only for favourable
In the explanation of the present invention, itself do not have specific meaning.Therefore, " module " can be used mixedly with " part ".
Referring to Figures 1 and 2, Fig. 1 is the structural representation of the monitoring device of motor operation in the embodiment of the present invention, and Fig. 2 is
In the embodiment of the present invention in the monitoring device of motor operation binding post structural representation.
A kind of monitoring device of motor operation of the present invention, including motor 100, the top of motor 100 are provided with cavity
110, monitoring device 200 is mounted with the cavity 110, the monitoring device 200 includes binding post 210 and is built in the wiring
The monitoring chip of post 210.
The binding post 210 has an installing plate, and the upper surface of the installing plate is provided with several crisscross slitting posts
212, the binding post 210 is divided into several regions 213, a raised upper installation is provided with each described region 213
The monitoring chip is built-in with groove 215, the upper mounting groove 215；The upper mounting groove 215 stretches out a terminals 214, described
Terminals 214 are electrically connected with the monitoring chip；The junction of slitting post 212 is provided with least two through holes 211, described to install
The lower surface of plate is provided with lower mounting groove 216 at the through hole 211, and the lower mounting groove 216 is built-in with the monitoring chip.One
Fastener 220 inserts the through hole 211 and the lower mounting groove 216 and the binding post 210 is arranged on the cavity 110.
Sensor is designed with each upper mounting groove 215 and the lower mounting groove 216, the sensor integration is arranged on the prison
Survey on chip.Wherein descend and Temperature Humidity Sensor and vibrating sensor are respectively equipped with mounting groove, set respectively in the upper mounting groove
The sensors such as current sensor, voltage sensor, noise transducer and magnetic field sensor.
As a preferably case study on implementation, the fastener 220 is preferably screw.The monitoring chip is used to monitor institute
State the operational factor of motor 100, such as, it is described monitoring chip by voltage sensor senses to the terminals 214 two-by-two it
Between voltage.
Reference picture 3, Fig. 3 is the hardware architecture diagram of the monitoring system of the motor operation of the embodiment of the present invention.
Based on the monitoring device of motor operation described above, the monitoring system 300 of motor operation of the invention includes data
Collecting unit 310, data storage cell 320, CPU 330, power subsystem 340 and communication unit 350；The communication
Unit 350 connects a high in the clouds or mobile terminal 360 by wired or wireless mode；The monitoring system of the motor operation passes through
The collection of the data acquisition unit 310 motor operating parameter data are delivered to the data storage cell 320 and stored, the data
The parameter of electric machine data that memory cell 320 is stored are delivered to the CPU 330 and handled, the communication unit
350 the CPU 330 is handled after parameter of electric machine data send to the high in the clouds or mobile terminal 360 and realize pair
The monitoring of motor operating state.Fig. 2 has indicated the monitoring system of the motor operation with various assemblies, it should be understood that
It is, it is not required that implement all components shown.More or less components can alternatively be implemented.It will be discussed in more detail below
The element of the monitoring system of motor operation.Wherein, the mobile terminal refers to the computer equipment that can be used on the move, bag
Include mobile phone, notebook, tablet personal computer, POS and vehicle-mounted computer etc..
The data acquisition unit 310 be mainly Sensor Integration Module, the Sensor Integration Module include one or
The multiple sensors of person, it is used to gather the parameter numbers such as humiture in the motor of motor operating state, vibration, electric current, voltage, noise
Value.For example, the Sensor Integration Module includes Temperature Humidity Sensor 311, vibrating sensor 312, magnetic field sensor 313, electricity
Pressure sensor 314, current sensor 315 and noise transducer 316 etc..The data acquisition unit 310 is defeated by the data of collection
Deliver in the data storage cell 320 and store.In embodiments of the present invention, the Sensor Integration Module is preferably ABB intelligence
Energy sensor, the Sensor Integration Module is arranged on the monitoring chip.Wherein, the ABB intelligence sensors are compact
Type sensor, motor operating state can be monitored on motor without wiring.And from the vibrating sensor 312 and described
The data that sensor noise 316 is gathered handle the data obtained through the CPU 330 and pass through the communication unit 350
Send to the high in the clouds or the motor initial parameter data comparison of mobile terminal 360, motor operation course can be monitored whether loose
Dynamic or damage.
The data storage cell 320 is used to store the data gathered by the data acquisition unit 310, or for temporary
When storage conveyed or the CPU 330 will be delivered to (for example, voltage, electric current, frequency, magnetic field intensity
Etc.) data.Moreover, the data storage cell 320 is additionally operable to storage on transferring out to the high in the clouds or mobile terminal 360
Motor working efficiency value data.
The CPU 330 is used to handle the data that the data storage cell 320 is conveyed.For example, in described
The data that Central Processing Unit 330 performs data analysis and exported to the data storage cell 320 are analyzed and handled, and
The data that motor operation is gathered are calculated.The CPU 330 includes the processing mould for being used to handle gathered data
Block 331, the computing module 332 for calculating collection parameter of electric machine data and the monitoring module for comparative analysis data result
333。
The processing module 331 is delivered in the CPU 330 for handling the data storage cell 320
Data, the computing module 332 is used to calculate at least more than one parameter of electric machine data after the processing module 331 is handled,
It is easy to the running status of more preferably detection motor.Wherein, the computing module 332 is additionally operable to the electricity after the processing module 331
Machine temperature parameter numerical value calculate the efficiency of motor operation.
The monitoring modular 333 is used for the motor data for calculating the computing module 332 and default parameter of electric machine number
According to comparative analysis, the data of comparative analysis can be sent into the high in the clouds or mobile terminal 360 progress by the monitoring modular 333
Monitoring in real time.
The power subsystem 340 is used to provide electric power, the power subsystem to the monitoring system 300 of the motor operation
340 receive external powers or internal power and provide the appropriate electric power needed for each element of operation and component.
The communication unit 350 includes one or more component, its allow the monitoring system 300 of the motor operation with
Communication connection is set up between the high in the clouds or mobile terminal 360 or network.For example, the communication unit 350 includes channel radio
Believe module 351 and wire communication module 352.The wire communication module 352 passes through the connecting line 215 and the high in the clouds or shifting
The dynamic end of terminal 360 connection carries out data transmission.
The wireless communication module 351 is by radio signal or wireless Internet by the CPU 330
Handle the parameter of electric machine data of collection and the motor working efficiency of calculating is sent to the high in the clouds or mobile terminal 360.In invention
In embodiment, the data acquisition unit 310 gathers the running state information of motor 100 warp from the Sensor Integration Module
The CPU 330 is handled, and is sent by the wireless communication module 351 to the mobile phone of detection person or computer,
Detection person checks the crucial operation shape of the motor 100 by the monitoring system APP softwares of the motor operation in mobile phone or computer
State parameter, is easy to accurately collect the running state data of the motor 100.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert
The specific implementation of the present invention is confined to these explanations.For general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, its framework form can be flexible and changeable, can be with subseries product.Simply make some
Simple deduction or replace, should all be considered as belonging to the scope of patent protection that the present invention is determined by the claims submitted.
Claims (10)
1. a kind of monitoring device of motor operation, including motor, it is characterised in that cavity, the chamber are provided with the top of the motor
Monitoring device is mounted with vivo, and the monitoring device includes binding post and is built in the monitoring chip of the binding post.
2. the monitoring device of motor operation according to claim 1, it is characterised in that the binding post has one to install
Plate, the upper surface of the installing plate is provided with several crisscross slitting posts, and the binding post is divided into several by the slitting post
It is provided with region, each described region on a raised upper mounting groove, the upper mounting groove and is built-in with the monitoring chip,
The upper mounting groove stretches out a terminals, and the terminals are electrically connected with the monitoring chip；The slitting post junction is provided with
At least two through holes, the lower surface of the installing plate is provided with lower mounting groove in the through hole, built in the lower mounting groove
State monitoring chip；One fastener inserts the through hole and the lower mounting groove and the binding post is arranged on the cavity.
3. the monitoring device of motor operation according to claim 2, it is characterised in that each upper mounting groove and described
Sensor is designed with lower mounting groove, the sensor integration is arranged on the monitoring chip.
4. the monitoring system of the monitoring device of the motor operation according to claim 1-3, it is characterised in that adopted including data
Collect unit, data storage cell, CPU, power subsystem and communication unit；The communication unit by wired or
Wireless mode connects a high in the clouds or mobile terminal；The monitoring system of the motor operation gathers electricity by the data acquisition unit
Machine operational parameter data is delivered to the data storage cell storage, and the parameter of electric machine data of the data storage cell storage are defeated
Deliver to the CPU to be handled, the communication unit is by the parameter of electric machine number after the central processing unit for processing
The monitoring realized according to sending to the high in the clouds or mobile terminal to motor operating state.
5. the monitoring system of motor operation according to claim 4, it is characterised in that the data acquisition unit is mainly
Sensor Integration Module, the Sensor Integration Module includes one or more sensor, and it is used to gather motor operation shape
The parameter values such as humiture, vibration, electric current, voltage, noise in the motor of state；The Sensor Integration Module is passed including humiture
Sensor, vibrating sensor, magnetic field sensor, voltage sensor, current sensor and noise transducer etc.；The data acquisition list
Member is connected to the data storage cell.
6. the monitoring system of motor operation according to claim 5, it is characterised in that the Sensor Integration Module is
ABB intelligence sensors.
7. the monitoring system of motor operation according to claim 4, it is characterised in that the data storage cell is used to deposit
The data gathered by the data acquisition unit are stored up, or has conveyed for temporarily storage or the center will be delivered to
Processing unit (for example, voltage, electric current, frequency, magnetic field intensity etc.) data；The data storage cell be additionally operable to storage on
Transfer out the data of the motor working efficiency value to the high in the clouds or mobile terminal.
8. the monitoring system of motor operation according to claim 4, it is characterised in that the CPU is used to locate
Manage the data of the data storage cell conveying；The CPU include be used for handle gathered data processing module,
The computing module of parameter of electric machine data and the monitoring module for comparative analysis data result are gathered for calculating；The processing mould
Block is used to handle the data that the data storage cell is delivered in the CPU；The computing module is used to calculate
At least more than one parameter of electric machine data after the processing module processing；The monitoring modular is used to calculate the computing module
Motor data and default parameter of electric machine date comprision, the monitoring modular can send the data of comparative analysis to institute
State and monitored in real time in high in the clouds or mobile terminal.
9. the monitoring system of motor operation according to claim 4, it is characterised in that the power subsystem is used for described
The monitoring system of motor operation provides electric power, and the power subsystem receives external power or internal power and provides operation each member
Appropriate electric power needed for part and component.
10. the monitoring system of motor operation according to claim 4, it is characterised in that the communication unit includes one
Or multiple components, it allows to set up between the monitoring system and the high in the clouds or mobile terminal or network of the motor operation
Communication connection；The communication unit includes wireless communication module and wire communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710608326.6A CN107168219A (en) | 2017-07-24 | 2017-07-24 | The monitoring device and its monitoring system of motor operation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710608326.6A CN107168219A (en) | 2017-07-24 | 2017-07-24 | The monitoring device and its monitoring system of motor operation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107168219A true CN107168219A (en) | 2017-09-15 |
Family
ID=59817374
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710608326.6A Pending CN107168219A (en) | 2017-07-24 | 2017-07-24 | The monitoring device and its monitoring system of motor operation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107168219A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110435208A (en) * | 2019-08-30 | 2019-11-12 | 马鞍山斯博尔机械技术服务有限公司 | A kind of digital stamping punching machine that stability is high |
| CN111323085A (en) * | 2020-04-09 | 2020-06-23 | 江苏慧马动力科技有限公司 | Motor data acquisition terminal based on electromagnetic signal |
| CN112325932A (en) * | 2020-10-28 | 2021-02-05 | 广东寰球智能科技有限公司 | Monitoring method and monitoring device based on alternating current motor |
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| CN112325932A (en) * | 2020-10-28 | 2021-02-05 | 广东寰球智能科技有限公司 | Monitoring method and monitoring device based on alternating current motor |
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Application publication date: 20170915 |