CN107167696B - Device and method for detecting open circuit of inductor - Google Patents

Device and method for detecting open circuit of inductor Download PDF

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Publication number
CN107167696B
CN107167696B CN201710428994.0A CN201710428994A CN107167696B CN 107167696 B CN107167696 B CN 107167696B CN 201710428994 A CN201710428994 A CN 201710428994A CN 107167696 B CN107167696 B CN 107167696B
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inductor
connecting rod
electric field
open circuit
detecting
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CN107167696A (en
Inventor
李秀山
朱建华
黄寒寒
施威
周文龙
王智会
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Shenzhen Zhenhua Ferrite and Ceramic Electronics Co Ltd
China Zhenhua Group Science and Technology Co Ltd
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Shenzhen Zhenhua Ferrite and Ceramic Electronics Co Ltd
China Zhenhua Group Science and Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections

Abstract

The invention relates to a device and a method for detecting an open circuit of an inductor. A device for detecting an open circuit of an inductor, the inductor being a stacked inductor; comprising the following steps: a voltage providing device for providing a voltage between an input and an output of the inductor; and the electric field detection device is used for detecting and acquiring the electric field distribution of the surface of the inductor and judging the open circuit position of the inductor according to the electric field distribution of the surface of the inductor. The above-described apparatus for detecting an open circuit of an inductor supplies a voltage to the inductor through a voltage supply device. The electric field distribution of the inductor surface is detected and acquired by an electric field detection device. And judging the open circuit position of the inductor according to the electric field distribution of the surface of the inductor. Therefore, the open position inside the inductor can be detected by the device for detecting the open of the inductor.

Description

Device and method for detecting open circuit of inductor
Technical Field
The present invention relates to the field of electronic information technology, and in particular, to a device and a method for detecting an open circuit of an inductor.
Background
Inductor open is a common form of inductor failure. The way to check the inductor for an open circuit is: pulse methods, microscopic observation methods, and the like. The pulse method tests the open circuit position by transmitting the pulse current through the delay line, generating reflection at the open circuit point, and determining the position of the open circuit point by the product of the feedback time of the pulse current and the propagation speed of electromagnetic wave. But the pulse method is widely used for testing the open-circuit point position of long-distance conveying lines, and is not suitable for detecting the open-circuit point of a short-distance ceramic inductor. Microscopic observation is to determine the location of an open circuit by magnifying the gap at the location of the open circuit, as is commonly used to analyze the open circuit condition of the surface inductors of a PCB board. In the case of an internal open circuit of an LTCC (low temperature cofired ceramic) electronic component, it is difficult to observe the internal open circuit directly by a microscope due to the shielding of solid substances such as ceramics and ferrite.
Disclosure of Invention
Based on this, it is necessary to provide an apparatus for detecting an open circuit of an inductor capable of detecting an open circuit position of a ceramic inductor, and a method for detecting an open circuit of an inductor.
A device for detecting an open circuit of an inductor, the inductor being a stacked inductor; comprising the following steps: a voltage providing device for providing a voltage between an input and an output of the inductor; and the electric field detection device is used for detecting and acquiring the electric field distribution of the surface of the inductor so as to judge the open circuit position of the inductor according to the electric field distribution of the surface of the inductor.
In one embodiment, the electric field detection device comprises a probe; the probe includes a charged test device.
In one embodiment, the apparatus further comprises a mechanical movement system; the mechanical moving system is connected with the probe, and the probe is moved to drive the testing equipment to move close to the surface of the inductor in a scanning mode so as to obtain electric field distribution on the surface of the inductor.
In one embodiment, the test device is a metal ball; the electric field detection device further comprises a connecting rod; the mechanical moving system is connected with the metal ball through the connecting rod.
In one embodiment, the connecting rods include a first connecting rod and a second connecting rod; the first connecting rod is connected with the metal ball; the second connecting rod is respectively connected with the first connecting rod and the mechanical moving system; the first connecting rod is used for enabling the metal ball to be close to the surface of the inductor for scanning movement; the second connecting rod is used for fixedly connecting the first connecting rod and the metal ball with a mechanical moving system.
In one embodiment, the first connecting rod is an insulating rod; the second connecting rod is a metal rod.
In one embodiment, the electric field detection device further comprises a detection module; the detection module is used for detecting the deformation state of the second connecting rod; the electric field detection equipment acquires electric field distribution on the surface of the inductor according to the deformation state of the second connecting rod.
In one embodiment, the detection module includes an optical transmitter and an optical receiver; the light emitter is used for emitting light to the connecting rod; the light receiver is used for receiving the reflected light; the detection module acquires the electric field distribution of the surface of the inductor according to the reflected light.
In one embodiment, the voltage providing device is a power supply.
A method of detecting an open circuit of an inductor, the inductor being a stacked inductor; comprising the following steps: providing a voltage between an input and an output of the inductor; detecting an electric field of the inductor surface to obtain an electric field distribution of the inductor surface; the electric field distribution of the inductor surface is analyzed to determine the open circuit location of the inductor.
The above-described apparatus for detecting an open circuit of an inductor supplies a voltage to the inductor through a voltage supply device. The electric field distribution of the inductor surface is detected and acquired by an electric field detection device. And judging the open circuit position of the inductor according to the electric field distribution of the surface of the inductor. Therefore, the open position inside the inductor can be detected by the device for detecting the open of the inductor.
Drawings
FIG. 1 is a schematic diagram of an apparatus for detecting an open inductor in an embodiment;
FIG. 2 is a schematic diagram of an apparatus for detecting an open inductor circuit in an embodiment;
FIG. 3 is a flow chart of a method of detecting an open inductor in one embodiment.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, an apparatus for detecting an open circuit of an inductor 10 includes a voltage providing device 200 and an electric field detecting device 300. Wherein the inductor 10 is a ceramic laminate inductor. The voltage supply device 200 is electrically connected to the inductor 10. The voltage supply device 200 is used to supply a voltage to the inductor 10. The electric field detecting apparatus 300 is configured to detect an electric field distribution of the surface of the inductor 10, and obtain the electric field distribution of the surface of the inductor 10, so as to determine an open position of the inductor 10 according to the electric field distribution of the surface of the inductor 10.
In the present embodiment, when the voltage supply device 200 supplies a voltage between the input terminal and the output terminal of the inductor 10, the electric field detection device 300 detects the electric field of the surface of the inductor 10 and acquires the electric field distribution of the surface of the inductor 10. The electric field detection apparatus 300 judges the open position of the inductor 10 according to the electric field distribution of the surface of the inductor 10.
The above-described apparatus for detecting an open circuit of an inductor supplies a voltage to the inductor 10 through the voltage supply device 200. The electric field distribution of the surface of the inductor 10 is detected and acquired by the electric field detection device 300. The open position of the inductor 10 is determined based on the electric field distribution at the surface of the inductor 10. Therefore, the open position inside the inductor 10 can be detected by the device for detecting the open of the inductor.
Meanwhile, the device for detecting the open circuit of the inductor 10 can obtain the open circuit point of the inductor 10 without carrying out destructive analysis on the inductor 10, avoids introducing a new failure mode in failure analysis, and can accurately obtain the open circuit position information of the inductor 10. Compared with destructive analysis experiments, the method avoids the introduction of new failure modes and improves the detection efficiency.
The electric field detection apparatus 300 includes a probe and a connection rod. The means for detecting the opening of the inductor 10 further comprises a mechanical movement system. The probe includes a charged test device. In this embodiment, the test device is a metal ball. I.e. the probe comprises a metal sphere with an electrical charge. Wherein the charge on the metal sphere can be either positive or negative. The mechanical moving system is connected with the probe through a connecting rod. The mechanical moving system drives the test equipment to be close to the surface of the inductor 10 but not in contact with the surface of the inductor 10 through the moving probe so as to perform scanning movement, thereby obtaining electric field distribution of the surface of the inductor 10. The connecting rod comprises a first connecting rod and a second connecting rod. The first connecting rod is connected with the metal ball. The second connecting rod is connected with the first connecting rod and the mechanical moving system respectively. The first connecting rod makes the metal ball to move in scanning mode near the surface of the inductor. The second connecting rod fixedly connects the first connecting rod and the metal ball with the mechanical moving system. The first connecting rod is an insulating rod to prevent the charge of the metal ball from diffusing.
The electric field detection device 300 further comprises a detection module. The detection module is used for detecting the deformation state of the second connecting rod so as to detect the electric field distribution condition of the surface of the inductor 10 according to the deformation state of the second connecting rod. In this embodiment, the detection module includes an optical transmitter and an optical receiver. The light emitter is used for emitting light to the second connecting rod. The light receiver is used for receiving the reflected light. The detection module detects and acquires the electric field distribution of the surface of the inductor 10 from the reflected light. In the scanning process, the metal ball connected with the first connecting rod generates a certain electric field force on the metal ball by an electric field generated at the open-circuit part of the inductor 10, so that the second connecting rod is deformed. After the light emitted by the light emitter irradiates the second connecting rod, the position of the light spot of the reflected light changes due to the deformation of the second connecting rod, so that the stress condition of the metal ball is deduced, and the electric field distribution on the surface of the inductor 10 is obtained. Based on the electric field distribution, an open circuit location of the inductor 10 can be obtained. In this embodiment, the second connection rod is a metal rod to reflect the emitted light through the metal rod.
Fig. 2 is a schematic diagram of an apparatus for detecting an open circuit of an inductor. As shown in fig. 2, an apparatus for detecting an open circuit of an inductor includes a voltage source V1 as a voltage providing device 200, a metal ball 311, a first connection rod 313, a second connection rod 315, a mechanical moving system 410, and a detection module 510. The first connection rod 313 is an insulating rod. The second connecting rod 315 is a metal rod. The metal ball 311 is connected to the mechanical movement system 410 through a first connection rod 313 and a second connection rod 315. The detection module 510 includes an optical transmitter and an optical receiver. In this embodiment, the light emitter is a laser light emitter. The light receiver is a laser light receiver. The laser transmitter emits laser light to the second link 315. The laser receiver receives the reflected laser light.
The inductor 10 is placed on an insulated horizontal surface 20. The inductor 10 is connected across the voltage source V1 by wires. The mechanical movement system 410 moves the metal balls 311 over the surface of the inductor 10 to scan the surface of the inductor 10 point by point. Wherein, the metal balls 311 are not in contact with the surface of the inductor 10 during the moving scan. During the movement, the metal ball 311 receives the electric field force generated at the open circuit portion of the inductor 10. The electric field force causes the second connecting rod 315 to deform. When the laser irradiates the second link 315, the second link 315 deforms to change the position of the reflected light spot. By recording the change in spot position, the electric field distribution at the surface of the inductor 10 is deduced, thereby obtaining the open circuit position of the inductor 10.
In one embodiment, the detection module 510 moves synchronously with the second connecting rod 315 to eliminate interference of the relative movement of the second connecting rod 315 and the detection module 510 with the reflected light spot position.
The invention also provides a method for detecting the open circuit of the inductor. The inductor is a laminated inductor. In one embodiment, the method may use the aforementioned means for detecting an open inductor to perform open inductor detection. As shown in fig. 3, a method of detecting an inductor open circuit includes:
step S101 provides a voltage between the input and the output of the inductor.
In this embodiment, the inductor is connected to a voltage source through metal wires at both ends of the inductor to supply voltage to the inductor.
In step S103, the electric field of the inductor surface is detected to obtain the electric field distribution of the inductor surface.
After the inductor turns on the voltage, the electric field at the inductor surface is detected. In this embodiment, the electric field at the inductor surface is detected by placing a metal ball with a charge on the inductor surface but not in contact with the inductor surface. Specifically, the metal balls with charges (the charges on the metal balls can be positive charges or negative charges) are connected with a mechanical moving system through a horizontal connecting rod, and the metal balls are moved on the surface of the inductor through the mechanical moving system so as to scan the surface of the inductor point by point.
In the scanning process, an electric field generated at the open-circuit part of the inductor can generate certain electric field force on the metal ball, so that the horizontal connecting rod is deformed. After the laser is irradiated on the horizontal connecting rod through the laser transmitter, the position of a light spot of laser reflected light changes due to the deformation of the horizontal connecting rod. The stress condition of the metal ball can be deduced by receiving the emitted light through the laser receiver, so that the electric field distribution on the surface of the inductor is obtained. By the electric field distribution of the inductor surface, an open circuit portion of the inductor can be obtained.
Step S105, the electric field distribution of the inductor surface is analyzed to determine the open circuit position of the inductor.
In this embodiment, the open circuit position of the inductor can be determined according to the distribution of the electric field lines. The open position of the inductor is different from the electric field line distribution of the position of the inductor where the open circuit does not exist, so the open circuit position of the inductor can be judged according to the acquired electric field distribution of the surface of the inductor.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (8)

1. A device for detecting an open circuit of an inductor, the inductor being a stacked inductor; characterized by comprising the following steps:
a voltage providing device for providing a voltage between an input and an output of the inductor;
the electric field detection device is used for detecting and acquiring electric field distribution of the surface of the inductor so as to judge the open circuit position of the inductor according to the electric field distribution of the surface of the inductor;
the electric field detection device comprises a probe, a connecting rod and a detection module, wherein the probe comprises a testing device with charges, the connecting rod comprises a first connecting rod and a second connecting rod, and the first connecting rod is connected with the testing device so as to enable the testing device to perform scanning movement;
the second connecting rod is connected with the first connecting rod and the mechanical moving system respectively, the detection module is used for detecting the deformation state of the second connecting rod, and the electric field detection equipment acquires the electric field distribution on the surface of the inductor according to the deformation state of the second connecting rod;
wherein, detection module with the synchronous removal of second connecting rod.
2. The apparatus of claim 1, wherein the mechanical movement system moves the probe to cause the test device to perform a scanning motion proximate the inductor surface to obtain an electric field distribution across the inductor surface.
3. The apparatus of claim 2, wherein the test device is a metal sphere; the mechanical moving system is connected with the metal ball through the connecting rod.
4. A device according to claim 3, wherein the first connecting rod is connected to the metal ball; the first connecting rod is used for enabling the metal ball to be close to the surface of the inductor for scanning movement; the second connecting rod is used for fixedly connecting the first connecting rod and the metal ball with a mechanical moving system.
5. The apparatus of claim 4, wherein the first connecting rod is an insulating rod; the second connecting rod is a metal rod.
6. The apparatus of claim 1, wherein the detection module comprises an optical transmitter and an optical receiver; the light emitter is used for emitting light to the connecting rod; the light receiver is used for receiving the reflected light; the detection module acquires the electric field distribution of the surface of the inductor according to the reflected light.
7. The apparatus of claim 1, wherein the voltage providing device is a power source.
8. A method of detecting an open circuit of an inductor, the inductor being a stacked inductor; characterized by comprising the following steps:
a voltage providing device providing a voltage between an input and an output of the inductor;
the electric field detection equipment detects the deformation state of a second connecting rod, acquires the electric field distribution of the surface of the inductor according to the deformation state of the second connecting rod, and analyzes the electric field distribution of the surface of the inductor to judge the open circuit position of the inductor;
the electric field detection device comprises a probe, a connecting rod and a detection module, wherein the probe comprises a testing device with charges, the connecting rod comprises a first connecting rod and a second connecting rod, and the first connecting rod is connected with the testing device so as to enable the testing device to perform scanning movement; the second connecting rod is respectively connected with the first connecting rod and the mechanical moving system, the detection module is used for detecting the deformation state of the second connecting rod, and the electric field detection equipment acquires the electric field distribution on the surface of the inductor according to the deformation state of the second connecting rod; wherein, detection module with the synchronous removal of second connecting rod.
CN201710428994.0A 2017-06-08 2017-06-08 Device and method for detecting open circuit of inductor Active CN107167696B (en)

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CN107817416A (en) * 2017-12-01 2018-03-20 深圳振华富电子有限公司 Electric conductor off position detection means and detection method

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Publication number Priority date Publication date Assignee Title
DE4321254A1 (en) * 1993-06-25 1995-01-05 Horst Dr Ing Habil Ahlers Force sensor
JPH07159465A (en) * 1993-12-10 1995-06-23 Dainippon Printing Co Ltd Surface potential reading device
KR20000011081A (en) * 1997-03-17 2000-02-25 아키노리 이토 Method and equipment for treating electrostatic field and electrode used therein
US6377048B1 (en) * 2000-11-08 2002-04-23 Topspin Medical (Israel) Limited Magnetic resonance imaging device for operation in external static magnetic fields
CN1700026A (en) * 2004-05-18 2005-11-23 Lg电子有限公司 Apparatus and method of detecting breakdown of conducting wires
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