CN107164659A - The formula and its production technology of a kind of high-performance abrasion-proof alloy components - Google Patents
The formula and its production technology of a kind of high-performance abrasion-proof alloy components Download PDFInfo
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- CN107164659A CN107164659A CN201710178054.0A CN201710178054A CN107164659A CN 107164659 A CN107164659 A CN 107164659A CN 201710178054 A CN201710178054 A CN 201710178054A CN 107164659 A CN107164659 A CN 107164659A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
- C22C1/1047—Alloys containing non-metals starting from a melt by mixing and casting liquid metal matrix composites
Abstract
The invention discloses a kind of formula of high-performance abrasion-proof alloy components and its production technology, it is made up of according to percentage by weight number the following raw material:Silica flour is that 8% 12%, zirconium English powder is that 7% 8%, aluminium polychloride is that 0.6% 1%, sodium bentonite is that 2% 3%, super-fine cobalt powder is 1% 1.5%, Si0.33 0.37%, Fe≤0.16%, Cu≤0.012%, Mg0.47 0.52%, Mn0.015 0.025%, Cr≤0.01%, Zn≤0.012%, Ti0.01 0.015%, and surplus is Al.The present invention prepares a kind of high-performance abrasion-proof alloy components by the specific formula of selection, have the advantages that light weight, wear-resistant, plasticity are good simultaneously, and with excellent heat radiation, it can be used in auto parts machinery, high-grade door and window, heat radiator fitting, the manufacture of display frame shell, wide market shape, the present invention is using type tube centre spinning method manufacture casting alloy cylinder class or ring type component, by controlling temperature, rotating speed and the design paint ingredient of centrifugal casting, fine grain, high-compactness and high performance antiwear heat resisting corrosion resistant alloy part are resulted in.
Description
Technical field
Field is manufactured the present invention relates to alloy, and in particular to the formula and its production work of a kind of high-performance abrasion-proof alloy components
Skill.
Background technology
Alloy components 650~1100 DEG C have higher elevated temperature strength, high temperature anti-fatigue performance, anti-thermal shock impact property and
Good anti-oxidant, decay resistance, the performance such as abrasion between high abrasive wear resistance and good anti-metal.It is widely used in resistance to
It is close in the manufacture of each type component under the conditions of the industrial and minerals such as mill, corrosion-resistant, high temperature resistant, shock resistance, such as supercritical turbine
Directing vane in seal ring, pilot sleeve and piston ring etc., aero-jet engine, industry gas turbine, Vessel personnel
Piece and nozzle guide vane and diesel nozzeles etc..Alloy is divided into cast superalloy, wrought superalloy and powder by preparation technology
Last metallurgy high temperature alloy.Antiwear heat resisting Al-Cu corrosion-resistant high temperature alloy is to rely on to add the elements such as substantial amounts of Cr, Mo or W and C in pure cobalt
The carbide of formation is strengthened, therefore alloy is easily difficult by processing hardening effect using deformation shaping, can only be using casting
The method made carries out preparation shaping.Antiwear heat resisting corrosion resistant alloy product category is more, wherein greatly with tubing or ring class
Based on, such as alloy seal ring, guide sleeve and piston ring.The current portioned product also main method with static sand casting
Produced, this method is only capable of using once due to a sand mold, therefore have that mass production is less efficient, cost is high etc. and asked
Topic, further, since the casting alloy density that sand casting exists in itself is not high, coarse grains the problems such as, need to such as improve performance need
Later stage isostatic pressed processing is carried out, which in turns increases manufacturing cost, the density of fine aluminium is small (ρ=2.7g/cm), about iron
1/3, fusing point is low (660 DEG C), and aluminium is face-centred cubic structure, therefore with very high plasticity, it is easy to process, can be made into various section bars,
Sheet material.The corrosion resistance of aluminium is good;But the intensity of fine aluminium is very low, structural material should not be made.By long-term production practices and
Scientific experiment, people are gradually to add alloying element and carry out reinforced aluminum with methods such as heat treatments, and this has just obtained a series of
Aluminium alloy.Can also have higher intensity, σ while the aluminium alloy of certain element formation is added the advantages of fine aluminium light weight is kept
B values are respectively up to 24~60kgf/mm2.So aluminium alloy " specific strength " (the ratio σ b/ ρ of intensity and proportion) is surpassed a lot
Steel alloy, as preferable structural material, aluminium alloy has excellent electric conductivity, thermal conductivity and corrosion stability because of it, industrially
It is widely used, as most widely used class non-ferrous metal structural material in industry, is widely used in machine-building, transporter
In terms of tool, dynamic power machine and aircraft industry.Using aluminium alloy replace steel plate materialses welding, construction weight can mitigate 50% with
On.
In recent years, from the angle for considering earth environment etc., the light-weighted social requirement of car body is all the more
It is surging, among car body, for panel (outside plate, inner panel of hood, car door, roof etc.), bumper reinforcement (bumper
R/F), reinforcing material of door anti-collision joist etc. etc., the ferrous materials of steel plate etc. are partially replaced using aluminum alloy materials.It is modern
Under the application backgrounds such as track traffic, bridge, large span, high load, extra-high type building window and curtain wall need it is a kind of have compared with
The material of high intensity and good elongation percentage, 6061 aluminium alloy processing characteristicies and elongation percentage etc. can not meet this requirement.It is beautiful
ALcoa companies of state once prepared 6013 aluminium alloys, and the aluminium alloy has higher intensity and good corrosion resistance.But due to 6013
Aluminium alloy elongation percentage is low, processing characteristics is not good enough, so its application is constantly subjected to limitation.
The content of the invention
For problem above, the invention provides a kind of formula of high-performance abrasion-proof alloy components and its production technology, have
The good advantage of light weight, wear-resistant, plasticity, and with excellent heat radiation, can be used in auto parts machinery, high-grade door and window, radiating
The manufacture of device accessory, display frame shell, wide market shape, the present invention is using the manufacture casting of type tube centre spinning method
Alloy cylinder class or ring type component, by controlling temperature, rotating speed and the design paint ingredient of centrifugal casting, result in fine grain
Grain, high-compactness and high performance antiwear heat resisting corrosion resistant alloy part, the problem of effectively can solving in background technology.
To achieve these goals, the technical solution adopted by the present invention is as follows:A kind of formula of high-performance abrasion-proof alloy components,
It is made up of according to percentage by weight the following raw material:
Silica flour is that 8%-12%, zirconium English powder are that 7%-8%, aluminium polychloride are that 0.6%-1%, sodium bentonite are
2%-3%, super-fine cobalt powder are 1%-1.5%, Si0.33-0.37%, Fe≤0.16%, Cu≤0.012%, Mg0.47-
0.52%th, Mn0.015-0.025%, Cr≤0.01%, Zn≤0.012%, Ti0.01-0.015%, surplus is Al.
It is preferred that, it is made up of according to percentage by weight the following raw material:
Silica flour is that 8%, zirconium English powder is that 7%, aluminium polychloride is that 0.6%, sodium bentonite is that 2%, super-fine cobalt powder is
1%th, Si0.33%, Fe0.12%, Cu0.01%, Mg0.47%, Mn0.015%, Cr0.005%, Zn0.01%,
Ti0.01%, surplus is Al.
It is preferred that, it is made up of according to percentage by weight the following raw material:
Silica flour is that 12%, zirconium English powder is that 8%, aluminium polychloride is that 1%, sodium bentonite is that 3%, super-fine cobalt powder is
1.5%th, Si0.37%, Fe0.06%, Cu0.008%, Mg0.52%, Mn0.025%, Cr0.008%, Zn0.011%,
Ti0.015%, surplus is Al.
It is preferred that, it is made up of according to percentage by weight the following raw material:
Silica flour is that 10%, zirconium English powder is that 7.5%, aluminium polychloride is that 0.8%, sodium bentonite is 2.5%, ultra-fine cobalt
Powder be 1.25%, Si0.35%, Fe0.15%, Cu0.011%, Mg0.5%, Mn0.02%, Cr0.006%, Zn0.005%,
Ti0.013%, surplus is Al.
It is preferred that, high-performance abrasion-proof alloy components be used for auto parts machinery, high-grade door and window, heat radiator fitting, outside display frame
Shell.
A kind of production technology of high-performance abrasion-proof alloy components, including:
(1) preparation of raw material:Percentage by weight according to alloy each component is got the raw materials ready, and it is pre- that ready raw material is put into constant temperature
Dried in heated drying stove;
(2) preparation of slag-cleaning agent is refined:Prepare refining scarfing cinder by 0.55~1.15% of each raw material gross mass in step (1)
Agent, ready refining slag-cleaning agent is put into constant temperature preheating and drying stove and dried;
(3) melt:Dried aluminium in step (1) is put into thawing furnace, lighted a fire, 700~750 DEG C of furnace temperature is controlled, treats
Al stands after all melting and is incubated 15~20min, adds other dried raw materials, is continuously heating to 780~800 DEG C of insulations
15~20min promotes melt alloying;
(4) refine:The refining slag-cleaning agent obtained in step (2) is sprayed into step (3), degasification is refined, in 780 DEG C of standings
It is incubated 15~18min, slagging-off;
(5) forging molding:By the aluminium alloy melt obtained in step (4) insulation and die casting, Al alloy products are obtained.
It is preferred that, described refining slag-cleaning agent is silicate or villaumite.
Beneficial effects of the present invention:
The present invention prepares the formula and its production technology of a kind of high-performance abrasion-proof alloy components by the specific formula of selection,
Have the advantages that light weight, wear-resistant, plasticity are good simultaneously, and with excellent heat radiation, can be used in auto parts machinery, high-grade door
Window, heat radiator fitting, the manufacture of display frame shell, wide market shape, the present invention use type tube centre spinning method
Casting alloy cylinder class or ring type component are manufactured, can by controlling temperature, rotating speed and the design paint ingredient of centrifugal casting
Obtain fine grain, high-compactness and high performance antiwear heat resisting corrosion resistant alloy part.
Brief description of the drawings
Fig. 1 is flow chart of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment 1:
A kind of formula of high-performance abrasion-proof alloy components, is made up of according to parts by weight the following raw material:
Silica flour is that 8%, zirconium English powder is that 7%, aluminium polychloride is that 0.6%, sodium bentonite is that 2%, super-fine cobalt powder is
1%th, Si0.33%, Fe0.12%, Cu0.01%, Mg0.47%, Mn0.015%, Cr0.005%, Zn0.01%,
Ti0.01%, surplus is Al.
A kind of production technology of high-performance abrasion-proof alloy components, is made in accordance with the following steps:
(1) preparation of raw material:Percentage by weight according to alloy each component is got the raw materials ready, and it is pre- that ready raw material is put into constant temperature
Dried in heated drying stove;
(2) preparation of slag-cleaning agent is refined:Prepare refining scarfing cinder by 0.55~1.15% of each raw material gross mass in step (1)
Agent, ready refining slag-cleaning agent is put into constant temperature preheating and drying stove and dried;
(3) melt:Dried aluminium in step (1) is put into thawing furnace, lighted a fire, 700~750 DEG C of furnace temperature is controlled, treats
Al stands after all melting and is incubated 15~20min, adds other dried raw materials, is continuously heating to 780~800 DEG C of insulations
15~20min promotes melt alloying;
(4) refine:The refining slag-cleaning agent obtained in step (2) is sprayed into step (3), degasification is refined, in 780 DEG C of standings
It is incubated 15~18min, slagging-off;
(5) forging molding:By the aluminium alloy melt obtained in step (4) insulation and die casting, Al alloy products are obtained.
Embodiment 2:
A kind of formula of high-performance abrasion-proof alloy components, is made up of according to percentage the following raw material:
Silica flour is that 12%, zirconium English powder is that 8%, aluminium polychloride is that 1%, sodium bentonite is that 3%, super-fine cobalt powder is
1.5%th, Si0.37%, Fe0.06%, Cu0.008%, Mg0.52%, Mn0.025%, Cr0.008%, Zn0.011%,
Ti0.015%, surplus is Al.
A kind of production technology of high-performance abrasion-proof alloy components, is made in accordance with the following steps:
(1) preparation of raw material:Percentage by weight according to alloy each component is got the raw materials ready, and it is pre- that ready raw material is put into constant temperature
Dried in heated drying stove;
(2) preparation of slag-cleaning agent is refined:Prepare refining scarfing cinder by 0.55~1.15% of each raw material gross mass in step (1)
Agent, ready refining slag-cleaning agent is put into constant temperature preheating and drying stove and dried;
(3) melt:Dried aluminium in step (1) is put into thawing furnace, lighted a fire, 700~750 DEG C of furnace temperature is controlled, treats
Al stands after all melting and is incubated 15~20min, adds other dried raw materials, is continuously heating to 780~800 DEG C of insulations
15~20min promotes melt alloying;
(4) refine:The refining slag-cleaning agent obtained in step (2) is sprayed into step (3), degasification is refined, in 780 DEG C of standings
It is incubated 15~18min, slagging-off;
(5) forging molding:By the aluminium alloy melt obtained in step (4) insulation and die casting, Al alloy products are obtained.
Embodiment 3:
A kind of formula of high-performance abrasion-proof alloy components, is made up of according to parts by weight the following raw material:
Silica flour is that 10%, zirconium English powder is that 7.5%, aluminium polychloride is that 0.8%, sodium bentonite is 2.5%, ultra-fine cobalt
Powder be 1.25%, Si0.35%, Fe0.15%, Cu0.011%, Mg0.5%, Mn0.02%, Cr0.006%, Zn0.005%,
Ti0.013%, surplus is Al.
A kind of production technology of high-performance abrasion-proof alloy components, is made in accordance with the following steps:
(1) preparation of raw material:Percentage by weight according to alloy each component is got the raw materials ready, and it is pre- that ready raw material is put into constant temperature
Dried in heated drying stove;
(2) preparation of slag-cleaning agent is refined:Prepare refining scarfing cinder by 0.55~1.15% of each raw material gross mass in step (1)
Agent, ready refining slag-cleaning agent is put into constant temperature preheating and drying stove and dried;
(3) melt:Dried aluminium in step (1) is put into thawing furnace, lighted a fire, 700~750 DEG C of furnace temperature is controlled, treats
Al stands after all melting and is incubated 15~20min, adds other dried raw materials, is continuously heating to 780~800 DEG C of insulations
15~20min promotes melt alloying;
(4) refine:The refining slag-cleaning agent obtained in step (2) is sprayed into step (3), degasification is refined, in 780 DEG C of standings
It is incubated 15~18min, slagging-off;
(5) forging molding:By the aluminium alloy melt obtained in step (4) insulation and die casting, Al alloy products are obtained.
Based on above-mentioned, it is an advantage of the current invention that the present invention has the advantages that light weight, wear-resistant, plasticity are good, and have
There is excellent heat radiation, can be used in before auto parts machinery, high-grade door and window, heat radiator fitting, the manufacture of display frame shell, market
The wide shape of scape, the present invention is using type tube centre spinning method manufacture casting alloy cylinder class or ring type component, by controlling to centrifuge
Temperature, rotating speed and the design paint ingredient of casting, result in fine grain, high-compactness and high performance antiwear heat resisting anti-corrosion
Alloy components.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.
Claims (7)
1. a kind of formula of high-performance abrasion-proof alloy components, it is characterised in that:It is made up of according to percentage by weight the following raw material:
Silica flour is that 8%-12%, zirconium English powder are that 7%-8%, aluminium polychloride are that 0.6%-1%, sodium bentonite are 2%-
3%th, super-fine cobalt powder be 1%-1.5%, Si0.33-0.37%, Fe≤0.16%, Cu≤0.012%, Mg0.47-0.52%,
Mn0.015-0.025%, Cr≤0.01%, Zn≤0.012%, Ti0.01-0.015%, surplus is Al.
2. a kind of formula of high-performance abrasion-proof alloy components according to claim 1, it is characterised in that:According to percentage by weight
It is made up of the following raw material:
Silica flour be 8%, zirconium English powder be 7%, aluminium polychloride be 0.6%, sodium bentonite be 2%, super-fine cobalt powder be 1%,
Si0.33%, Fe0.12%, Cu0.01%, Mg0.47%, Mn0.015%, Cr0.005%, Zn0.01%, Ti0.01%, it is remaining
Measure as Al.
3. a kind of formula of high-performance abrasion-proof alloy components according to claim 1, it is characterised in that:According to percentage by weight
It is made up of the following raw material:
Silica flour be 12%, zirconium English powder be 8%, aluminium polychloride be 1%, sodium bentonite be 3%, super-fine cobalt powder be 1.5%,
Si0.37%, Fe0.06%, Cu0.008%, Mg0.52%, Mn0.025%, Cr0.008%, Zn0.011%, Ti0.015%,
Surplus is Al.
4. a kind of formula of high-performance abrasion-proof alloy components according to claim 1, it is characterised in that:According to percentage by weight
It is made up of the following raw material:
Silica flour is that 10%, zirconium English powder is that 7.5%, aluminium polychloride is that 0.8%, sodium bentonite is that 2.5%, super-fine cobalt powder is
1.25%th, Si0.35%, Fe0.15%, Cu0.011%, Mg0.5%, Mn0.02%, Cr0.006%, Zn0.005%,
Ti0.013%, surplus is Al.
5. a kind of formula of high-performance abrasion-proof alloy components according to claim any one of 1-4, it is characterised in that:High-performance
Abrasion-resistant alloy part is used for auto parts machinery, high-grade door and window, heat radiator fitting, display frame shell.
6. a kind of production technology of high-performance abrasion-proof alloy components according to claim any one of 1-4, it is characterised in that:Bag
Include:
(1) preparation of raw material:Percentage by weight according to alloy each component is got the raw materials ready, and it is dry that ready raw material is put into constant temperature preheating
Dried in dry stove;
(2) preparation of slag-cleaning agent is refined:Prepare refining slag-cleaning agent by 0.55~1.15% of each raw material gross mass in step (1),
Ready refining slag-cleaning agent is put into constant temperature preheating and drying stove and dried;
(3) melt:Dried aluminium in step (1) is put into thawing furnace, lighted a fire, 700~750 DEG C of furnace temperature is controlled, treats that Al is complete
Stand after portion's fusing and be incubated 15~20min, add other dried raw materials, be continuously heating to 780~800 DEG C of insulations 15~
20min promotes melt alloying;
(4) refine:The refining slag-cleaning agent obtained in step (2) is sprayed into step (3), degasification is refined, insulation is stood in 780 DEG C
15~18min, slagging-off;
(5) forging molding:By the aluminium alloy melt obtained in step (4) insulation and die casting, Al alloy products are obtained.
7. a kind of production technology of high-performance abrasion-proof alloy components according to claim 5, it is characterised in that:Described refining
Slag-cleaning agent is silicate or villaumite.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110405122A (en) * | 2019-07-10 | 2019-11-05 | 江苏轩辕特种材料科技有限公司 | A kind of production method and production system of high-strength and high ductility wrought alloy |
US11504763B2 (en) | 2020-11-26 | 2022-11-22 | Industrial Technology Research Institute | Aluminum alloy wheel and method for manufacturing the same |
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CN102228975A (en) * | 2011-06-08 | 2011-11-02 | 河北五维航电科技有限公司 | Method for manufacturing tubular or annular cobalt-based casting alloy resistant to abrasion, heat and corrosion |
CN105671383A (en) * | 2016-03-30 | 2016-06-15 | 南通龙硕轻合金科技有限公司 | Aluminum alloy material easily subjected to heat tinting |
CN105821264A (en) * | 2016-03-30 | 2016-08-03 | 南通龙硕轻合金科技有限公司 | High-ductility aluminum alloy material |
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2017
- 2017-03-23 CN CN201710178054.0A patent/CN107164659A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102228975A (en) * | 2011-06-08 | 2011-11-02 | 河北五维航电科技有限公司 | Method for manufacturing tubular or annular cobalt-based casting alloy resistant to abrasion, heat and corrosion |
CN105671383A (en) * | 2016-03-30 | 2016-06-15 | 南通龙硕轻合金科技有限公司 | Aluminum alloy material easily subjected to heat tinting |
CN105821264A (en) * | 2016-03-30 | 2016-08-03 | 南通龙硕轻合金科技有限公司 | High-ductility aluminum alloy material |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110405122A (en) * | 2019-07-10 | 2019-11-05 | 江苏轩辕特种材料科技有限公司 | A kind of production method and production system of high-strength and high ductility wrought alloy |
US11504763B2 (en) | 2020-11-26 | 2022-11-22 | Industrial Technology Research Institute | Aluminum alloy wheel and method for manufacturing the same |
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Application publication date: 20170915 |