A kind of electric control system and its control method of servo winder
Technical field
The invention belongs to wallpaper printing apparatus control system technical fields, are related to a kind of electrical control system of servo winder
System, the invention further relates to a kind of electric control methods of servo winder.
Background technology
Wallpaper is a kind of using wide indoor hardware fitting, is different from the single, cold of emulsion paint, wallpaper has color
It is color it is various, pattern is abundant, easy for construction, safety and environmental protection, a variety of other house decorative materials such as competitively priced are incomparable
Advantage becomes the main of house ornamentation and hotel's finishing because of its appearance with certain intensity and beauty and stronger water repelling property
The production process in source, wallpaper is:Raw material are by being coated with PVC, intaglio printing, cylinder printing, high temperature foaming, embossing, cooling
Etc. different process working processes, for ease of transport, worker's construction, the finishing operation of wallpaper is then that fixed length winds, cuts, packs out
Factory.In recent years, the pattern of winder is varied, and mechanical part was already ripe, and the mechanical structure of existing winder is mainly wrapped
Including rack, meter-measuring device, feeding group, pressure roller group, cut-off knife group, winding rod group, front-and-back stop board group, receiver, roll tightly group be along into
Material direction is arranged in order, and matches resultant motion between them, while additionally providing the portion of rolling tightly, and the rouleau fallen down is allowed to roll up automatically
Tightly, it is that subsequent packaging is ready, but because electric-control system configures relatively low, leads to that rolling speed is slow, working efficiency is low, complete machine is only
It can be run under the speed of 50m/min, cannot be satisfied the rate request of full servo-electronic spindle-type equipment.
Invention content
The object of the present invention is to provide a kind of electric control systems of servo winder, solve existing in the prior art
Rolling speed is slow, ineffective problem.
The invention further relates to a kind of electric control methods of servo winder.
The first technical solution of the present invention is a kind of electric control system of servo winder, including can be compiled
Range controller is integrated with digital quantity input module, digital output module and high-speed pulse output module on programmable controller,
Digital quantity input module is connected with rice counting wheel by conducting wire, and programmable controller is inserted with communication module, and communication module passes through conducting wire
It is connected with human-computer interaction interface, high-speed pulse output module is connected with servo-driver by conducting wire, and servo-driver is by leading
Line is connected with winding servomotor, and digital quantity input module is also connected separately with button, sensor by conducting wire, and digital quantity is defeated
Go out module and indicator light, solenoid valve, relay are connected separately with by conducting wire.
The characteristics of the first technical solution of the invention, also resides in,
Digital quantity input module includes high-speed counting input channel and digital quantity input channel, and high-speed counting input channel is logical
Conducting wire connection rice counting wheel is crossed, button, sensor connect digital quantity input channel by conducting wire respectively.
Encoder is installed, servo-driver connects winding servomotor by conducting wire, compiles on winding servomotor
Code device connects servo-driver by encoder feedback cable.
Sensor includes Scroll alignment sensor, wallpaper is inserted into detection sensor, Scroll stretches out detection sensor, receives
Spool retraction detection sensor, feeding cylinder are fed to level detection sensor.
Servomotor is wound by drive connection Scroll, winding slot is provided on Scroll, wallpaper is inserted into detection
Sensor is wound in slot, and Scroll alignment sensor is used for detecting the position of Scroll, Scroll stretch out detection sensor and
Scroll retraction detection sensor is separately mounted to the extreme position that Scroll extends and retracts, and feeding cylinder feeding passes in place
Sensor is mounted on the extreme position that feeding cylinder stretches out.
Second of technical solution that the present invention uses is that a kind of electric control method of servo winder is watched using one kind
The electric control system of winder is taken,
When not actuated, human-computer interaction interface setting locating speed is first passed through, rolling speed, winding geard-down speed, metering subtract
Fast length, metering length;
After startup, traction pressure roller pushes, and winding servomotor is rotated with the locating speed set, is passed when Scroll positions
Sensor detects signal, and winding servomotor stops rotating, at this point, programmable controller stores current position location, completes
It positions for the first time;After completing to position for the first time, in the case where Scroll retraction detection sensor has signal, feeding cylinder is drawn
Feeding detects that signal or wallpaper are inserted into detection sensor and detect signal when feeding cylinder is fed to level detection sensor
When, pressure roller tripping is drawn, traction feeding cylinder is retracted, meanwhile, when wallpaper, which is inserted into detection sensor, detects signal, winding is watched
It takes motor and rewinding is started with the rolling speed set, when winding the length of length arrival metering slowing-down length setting, winding
Servomotor is decelerated to the winding geard-down speed of setting, and when reaching the metering length of setting, winding servomotor stops
Pressure roller combined pressure is drawn in rotation, and cut-off knife carries out cutting action, meanwhile, if Scroll retraction detection sensor has signal, it can compile
Metering storage area data is reset inside range controller, and Scroll returns, and Scroll can be according to current programmable while returning
Controller internal storage region by value, calculate and complete secondary location action, after the completion of location action, start feeding, no
It is disconnected to repeat the above action, realize automatic continuous winding action.
The locating speed that sets, rolling speed, winding geard-down speed as:
Set winding servomotor current rotating speed as V, unit r/min, programmable controller transmission target pulse
Frequency is S, and it is P that winding servomotor, which rotates one week required umber of pulse, then V=S/P;
Locating speed is set as the 2/3 of servo motor rated speed;Rolling speed is the 90% of rated speed, and winding is slowed down
Speed is the 2/3 of rated speed;Metering slowing-down length is the 90% of metering length.
Calculating to metering length is:It is calculated according to the perimeter of the encoder pulse number of rice counting wheel and rice counting wheel, when
Preceding metering length=rice counting wheel encoder count ÷ rice counting wheels encoder pulse number × rice counting wheel perimeter × fine tuning coefficient.
One week required umber of pulse P is rotated to winding servomotor to be calculated as:
It is C that note winding servomotor, which rotates one week encoder output umber of pulse, and winding servomotor rotates one week can
It is Q that programmable controller, which needs the umber of pulse sent out, and it is M to wind the reduction ratio between servomotor and Scroll, then:
Q*G=C*N,
Wherein, C is the resolution ratio of servo motor, and N is the number of turns of motor rotation, N=;Then there is Q=C/G;To obtain:
P=Q*M=C*M/G.
The beneficial effects of the invention are as follows
1) simple controllable, the winding time is short, and control accuracy is high.Use peace river rated speed for 3000 revs/min of servo motors,
Panasonic's FX-P series of PLC, step instruction, pulse command control, the winding time is only 2S-3S;Servo motor, anti-interference ability
By force, reliability is high, fast response time, and control accuracy is high.
Tradition positioning carries out position feedback using two alignment sensors, due to being influenced by the sensor response time, often
There may be errors for secondary positioning, once position error is big, will have feeding can not accurately be sent into the jack of Scroll, cause
Paperboard also increases security risk during excluding paperboard to waste the winding efficiency of worker.Using of the invention high
Fast rolling machine electric control system needs two sensors often to determine a position and needs to acquire primary transducer position by original positioning
Data are reduced to and only use a sensor, and powered on for the first time, acquire primary transducer position data, carry out zero-bit memory work(
Can, problem is not allowed in positioning caused by greatly reducing each alignment sensor response speed lag in this way, and servo motor is again in addition
It is to be calculated current location by high-resolution encoder, substantially increases motor rotation precision.The addition of servo allows
The corresponding speed of motor also greatly improves, and it is about that 1ms is compared with variable-frequency motor and carried significantly to shut down feeding servo motor response speed
High response speed;
2) man-machine communication.High speed winding control system, the man-machine boundary person control and monitoring of use, picture color is gorgeous, essence
The appearance of cause and equipment perfect adaptation.
3) meters counting accuracy improves.Original rice counting wheel carries out real-time metering using rice counting wheel+metering controller to wrapup procedure
Judge, and is controlled using the rice counting wheel of 300 pulses.Since the umber of pulse of rice counting wheel is less, meters counting accuracy will be relatively
Difference.The rice counting wheel that the present invention is replaced with original rice counting wheel 300 pulses carries out control calculating, and directly send out rice counting wheel
Umber of pulse is sent into PLC high-speed counters channel, carries out the metering controller dress that PLC internal calculations eliminate original operation panel
It sets, it is ± 0.5cm that metering improves error till now by original error ± 3cm after improvement;
4) rolling speed is substantially improved.1 minute rolling speed of volume 10 can be achieved after system improvement, by winding ability by original
40-50 ms/min of the wallpaper printing speed come improves 80-90 ms/min till now, substantially increases the booting print of printing machine
Brush permissible velocity.
Description of the drawings
Fig. 1 is a kind of control figure of the electric control system of servo winder of the present invention;
Fig. 2 is a kind of mechanical structure schematic diagram of the electric control system control object of servo winder of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is a kind of wallpaper transmission figure of the electric control system control object of servo winder of the present invention.
In figure, 1. rice counting wheels, 2. buttons, 3. digital quantity input modules, 4. human-computer interaction interfaces, 5. digital output moulds
Block, 6. communication modules, 7. programmable controllers, 8. sensors, 9. relays, 10. winding servomotors, 11. servo-drives
Device, 12. high-speed pulse output modules, 13. encoder feedback cables, 14. indicator lights, 15. solenoid valves, 16. Scrolls, 17. lead
Impulse roller, 18. traction feeding cylinders, 19. cut-off knives, 20. Scrolls, which are inserted into, releases cylinder, 21. transmission belts, 22. intermediate transition axis,
23. pressure roller cylinder, 24. Scroll cylinders, 25. material transfer bands, 26. winding slots;
31. high-speed counting input channel, 32. digital quantity input channels;
81. Scroll alignment sensor, 82. wallpapers insertion detection sensor, 83. Scrolls stretching detection sensor, 84.
Scroll retraction detection sensor, 85. feeding cylinders are fed to level detection sensor;
101. encoder.
Specific implementation mode
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
A kind of electric control system of servo winder of the present invention can be compiled as shown in Figure 1, including programmable controller 7
Digital quantity input module 3, digital output module 5 and high-speed pulse output module 12 are integrated on range controller 7, digital quantity is defeated
Enter module 3 and rice counting wheel 1 is connected with by conducting wire, programmable controller 7 is inserted with communication module 6, and communication module 6 is connected by conducting wire
There are human-computer interaction interface 4, high-speed pulse output module 12 to be connected with servo-driver 11 by conducting wire, servo-driver 11 passes through
Conducting wire is connected with winding servomotor 10, and digital quantity input module 3 is also connected separately with button 2, sensor 8 by conducting wire,
Digital output module 5 is connected separately with indicator light 14, solenoid valve 15, relay 9 by conducting wire.
Digital quantity input module 3 includes high-speed counting input channel 31 and digital quantity input channel 32, high-speed counting input
Channel 31 connects rice counting wheel 1 by conducting wire, and button 2, sensor 8 connect digital quantity input channel 32 by conducting wire respectively.
Encoder 101 is installed, servo-driver 11 connects winding servo electricity by conducting wire on winding servomotor 10
Motivation 10, encoder 101 connect servo-driver 11 by encoder feedback cable 13.
Sensor 8 includes Scroll alignment sensor 81, wallpaper is inserted into detection sensor 82, Scroll stretches out detection sensing
Device 83, Scroll retraction detection sensor 84, feeding cylinder are fed to level detection sensor 85.
10 drive connection Scroll 16 of servomotor is wound, winding slot 26 is provided on Scroll 16, wallpaper is inserted into
Detection sensor 82 is wound in slot 26, and Scroll alignment sensor 81 is used for detecting the position of Scroll, and Scroll stretches out inspection
It surveys sensor 83 and Scroll retraction detection sensor 84 is separately mounted to the extreme position that Scroll extends and retracts, feeding
Cylinder feeding sensors in place 85 is mounted on the extreme position that feeding cylinder stretches out.
As Figure 2-3, winding servomotor 10 of the invention is driven by transmission belt 21 and intermediate transition axis 22
Connect Scroll 16.
The traction pressure roller 17 of the present invention is realized by pressure roller cylinder 23 and is pushed.
Extending and retracting for Scroll 16 of the present invention is real dependent on the movement for the Scroll cylinder 24 being connect with Scroll 16
It is existing.
The servo-driver 11 of the present invention is controller using peace river 7, and the servo in entire wrapup procedure is driven with it
Motor, the effect of servo-driver 11 are to provide power to winding servomotor 10, and receive to come to the pulse command of PLC,
Complete positioning, some row action such as winding speed-raising, deceleration, parking.
The programmable controller 7 of the present invention uses Panasonic Japan FX series of PLC, by writing stepping program, meter-counting program,
Pulse finder etc..Complete entire control process.It controls ontology and carries high-speed counting input channel, high-speed pulse output is logical
Road, it is compact-sized, provide condition to walk Impulsive control mode.
It is to provide pulse counting number to programmable controller that the rice counting wheel 1 of the present invention, which uses 300 pulse counting wheels, effect,
According to.
The effect of inventive sensor 8 is to provide Rule of judgment to PLC, allows program to know current working condition, for step
Condition is carried out into control.
The effect that the present invention winds servomotor 10 is to provide power for entire winder.
The human-computer interaction interface of the present invention is for monitoring the state of entire wrapup procedure and winding parameter setting.
The electric control method of a kind of servo winder of the present invention, using a kind of electrical control system of servo winder
System,
When not actuated, the speed after human-computer interaction interface 4 sets locating speed, rolling speed, winding deceleration, meter are first passed through
Rice slowing-down length, metering length;
After startup, traction pressure roller 17 pushes, and winding servomotor 10 is rotated with the locating speed of setting, when Scroll is fixed
Level sensor 81 detects signal, and the control winding servomotor 10 of servo-driver 11 stops rotating, at this point, PLC technology
Device 7 stores current position location, and realization positions 16 insertion position of Scroll, and completion positions for the first time;When completion first time
After positioning, in the case where Scroll retraction detection sensor 84 has signal, 18 feeding of feeding cylinder is drawn, when feeding cylinder is sent
When expecting that level detection sensor 85 detects that signal or wallpaper are inserted into detection sensor 82 and detect signal, traction pressure roller 17 from
Pressure, traction feeding cylinder 18 are retracted, meanwhile, when wallpaper, which is inserted into detection sensor 82, detects signal, wind servomotor
10 start rewinding with the rolling speed of setting, when winding the length of length arrival metering slowing-down length setting, winding servo electricity
Motivation 10 is decelerated to the speed after the winding deceleration of setting, and when reaching the metering length of setting, winding servomotor stops
17 combined pressure of pressure roller is drawn in rotation, and if Fig. 4 shows, cut-off knife 19 carries out cutting action, meanwhile, if Scroll retraction detection sensor
When having signal, metering storage area data is reset inside programmable controller, and Scroll 16 returns, the Scroll 16 while returning
Can calculate and complete secondary location action, location action is complete according to 7 internal storage region of current programmable controller by being worth
Cheng Hou starts feeding, constantly repeats the above action, realizes automatic continuous winding action.
As shown in figure 4, supplied materials is transmitted by material transfer band 25.
If encountering the case where needs suspend winding in wrapup procedure, pause button 14, winding pause, pause need to be only pressed
Indicator light is bright, and when pressing pause again, indicator light extinguishes, and continues rewinding.
The locating speed that sets, rolling speed, winding slow down after speed as:
The current rotating speed of note winding servomotor 10 is V, unit r/min, the target arteries and veins that programmable controller 7 is sent
It is S to rush frequency, and it is P that winding servomotor 10, which rotates one week required umber of pulse, then V=S/P;Locating speed is set as volume
Determine the 2/3 of rotating speed;Rolling speed is the 90% of rated speed, and the speed for winding deceleration is the 2/3 of rated speed.
Metering slowing-down length is the 90% of metering length.
Calculating to metering length is:It is calculated according to the perimeter of the encoder pulse number of rice counting wheel and rice counting wheel, when
Preceding metering length=rice counting wheel encoder count ÷ rice counting wheels encoder pulse number × rice counting wheel perimeter × fine tuning coefficient.
One week required umber of pulse P is rotated to winding servomotor 10 to be calculated as:
It is C that note winding servomotor 10, which rotates one week encoder 101 and exports umber of pulse, and winding servomotor 10 rotates
It is Q that one week programmable controller, which needs the umber of pulse sent out, and it is M to wind the reduction ratio between servomotor 10 and Scroll,
Then:
Q*G=C*N,
Wherein, C is the resolution ratio of servo motor, and N is the number of turns of motor rotation, N=1;Then there is Q=C/G;To obtain:
P=Q*M=C*M/G.
A kind of electric control method of servo winder of the present invention, when starting for the first time, programmable controller 7 is to Scroll
16 insertion positions are positioned, and the umber of pulse writing controller insertion position Jing Guo value is preserved, as anchor point arteries and veins
Number scale is rushed to recall.After the completion of positioning, start to wind, the length of winding can acquire the meter of the umber of pulse and setting come up according to rice counting wheel
Umber of pulse after meter Chang Du conversions is compared, and is slowed down when reaching the metering slowing-down length of setting, and setting metering is reached
It can pass through value DT90300 there are one pulse after length and be stored in data field, be rotated at this time with by value DT90300 divided by Scroll
Remainder obtained by the umber of pulse DT100 that one circle needs with DT100 compared with, difference is how many mend how much, mend umber of pulse is completed for the second time
Positioning, and so on.