CN107161766B - A kind of electric control system and its control method of servo winder - Google Patents

A kind of electric control system and its control method of servo winder Download PDF

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Publication number
CN107161766B
CN107161766B CN201710516443.XA CN201710516443A CN107161766B CN 107161766 B CN107161766 B CN 107161766B CN 201710516443 A CN201710516443 A CN 201710516443A CN 107161766 B CN107161766 B CN 107161766B
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Prior art keywords
winding
servo
speed
scroll
conducting wire
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CN107161766A (en
Inventor
孔江波
刘博�
陈喆
席小哲
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Yangling Yuchang Environmental Technology Co.,Ltd.
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Xi'an Yujie Electromechanical Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/06Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/11Length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/50Timing
    • B65H2513/512Starting; Stopping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00Means for control to be used by operator; User interfaces
    • B65H2551/10Command input means
    • B65H2551/18Graphical interactive displays; Mouses; Touchscreens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/20Calculating means; Controlling methods
    • B65H2557/25Modular control, i.e. systems which work independently or partially dependently on other systems

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

The invention discloses a kind of electric control systems of servo winder, including programmable controller, digital quantity input module is integrated on programmable controller, digital output module and high-speed pulse output module, digital quantity input module is connected with rice counting wheel by conducting wire, programmable controller is inserted with communication module, communication module is connected with human-computer interaction interface by conducting wire, high-speed pulse output module is connected with servo-driver by conducting wire, servo-driver is connected with winding servomotor by conducting wire, digital quantity input module is also connected separately with button by conducting wire, sensor, digital output module is connected separately with indicator light by conducting wire, solenoid valve, relay.Solve the problems, such as that rolling speed existing in the prior art is slow, ineffective.The invention also discloses a kind of electric control methods of servo winder.

Description

A kind of electric control system and its control method of servo winder
Technical field
The invention belongs to wallpaper printing apparatus control system technical fields, are related to a kind of electrical control system of servo winder System, the invention further relates to a kind of electric control methods of servo winder.
Background technology
Wallpaper is a kind of using wide indoor hardware fitting, is different from the single, cold of emulsion paint, wallpaper has color It is color it is various, pattern is abundant, easy for construction, safety and environmental protection, a variety of other house decorative materials such as competitively priced are incomparable Advantage becomes the main of house ornamentation and hotel's finishing because of its appearance with certain intensity and beauty and stronger water repelling property The production process in source, wallpaper is:Raw material are by being coated with PVC, intaglio printing, cylinder printing, high temperature foaming, embossing, cooling Etc. different process working processes, for ease of transport, worker's construction, the finishing operation of wallpaper is then that fixed length winds, cuts, packs out Factory.In recent years, the pattern of winder is varied, and mechanical part was already ripe, and the mechanical structure of existing winder is mainly wrapped Including rack, meter-measuring device, feeding group, pressure roller group, cut-off knife group, winding rod group, front-and-back stop board group, receiver, roll tightly group be along into Material direction is arranged in order, and matches resultant motion between them, while additionally providing the portion of rolling tightly, and the rouleau fallen down is allowed to roll up automatically Tightly, it is that subsequent packaging is ready, but because electric-control system configures relatively low, leads to that rolling speed is slow, working efficiency is low, complete machine is only It can be run under the speed of 50m/min, cannot be satisfied the rate request of full servo-electronic spindle-type equipment.
Invention content
The object of the present invention is to provide a kind of electric control systems of servo winder, solve existing in the prior art Rolling speed is slow, ineffective problem.
The invention further relates to a kind of electric control methods of servo winder.
The first technical solution of the present invention is a kind of electric control system of servo winder, including can be compiled Range controller is integrated with digital quantity input module, digital output module and high-speed pulse output module on programmable controller, Digital quantity input module is connected with rice counting wheel by conducting wire, and programmable controller is inserted with communication module, and communication module passes through conducting wire It is connected with human-computer interaction interface, high-speed pulse output module is connected with servo-driver by conducting wire, and servo-driver is by leading Line is connected with winding servomotor, and digital quantity input module is also connected separately with button, sensor by conducting wire, and digital quantity is defeated Go out module and indicator light, solenoid valve, relay are connected separately with by conducting wire.
The characteristics of the first technical solution of the invention, also resides in,
Digital quantity input module includes high-speed counting input channel and digital quantity input channel, and high-speed counting input channel is logical Conducting wire connection rice counting wheel is crossed, button, sensor connect digital quantity input channel by conducting wire respectively.
Encoder is installed, servo-driver connects winding servomotor by conducting wire, compiles on winding servomotor Code device connects servo-driver by encoder feedback cable.
Sensor includes Scroll alignment sensor, wallpaper is inserted into detection sensor, Scroll stretches out detection sensor, receives Spool retraction detection sensor, feeding cylinder are fed to level detection sensor.
Servomotor is wound by drive connection Scroll, winding slot is provided on Scroll, wallpaper is inserted into detection Sensor is wound in slot, and Scroll alignment sensor is used for detecting the position of Scroll, Scroll stretch out detection sensor and Scroll retraction detection sensor is separately mounted to the extreme position that Scroll extends and retracts, and feeding cylinder feeding passes in place Sensor is mounted on the extreme position that feeding cylinder stretches out.
Second of technical solution that the present invention uses is that a kind of electric control method of servo winder is watched using one kind The electric control system of winder is taken,
When not actuated, human-computer interaction interface setting locating speed is first passed through, rolling speed, winding geard-down speed, metering subtract Fast length, metering length;
After startup, traction pressure roller pushes, and winding servomotor is rotated with the locating speed set, is passed when Scroll positions Sensor detects signal, and winding servomotor stops rotating, at this point, programmable controller stores current position location, completes It positions for the first time;After completing to position for the first time, in the case where Scroll retraction detection sensor has signal, feeding cylinder is drawn Feeding detects that signal or wallpaper are inserted into detection sensor and detect signal when feeding cylinder is fed to level detection sensor When, pressure roller tripping is drawn, traction feeding cylinder is retracted, meanwhile, when wallpaper, which is inserted into detection sensor, detects signal, winding is watched It takes motor and rewinding is started with the rolling speed set, when winding the length of length arrival metering slowing-down length setting, winding Servomotor is decelerated to the winding geard-down speed of setting, and when reaching the metering length of setting, winding servomotor stops Pressure roller combined pressure is drawn in rotation, and cut-off knife carries out cutting action, meanwhile, if Scroll retraction detection sensor has signal, it can compile Metering storage area data is reset inside range controller, and Scroll returns, and Scroll can be according to current programmable while returning Controller internal storage region by value, calculate and complete secondary location action, after the completion of location action, start feeding, no It is disconnected to repeat the above action, realize automatic continuous winding action.
The locating speed that sets, rolling speed, winding geard-down speed as:
Set winding servomotor current rotating speed as V, unit r/min, programmable controller transmission target pulse Frequency is S, and it is P that winding servomotor, which rotates one week required umber of pulse, then V=S/P;
Locating speed is set as the 2/3 of servo motor rated speed;Rolling speed is the 90% of rated speed, and winding is slowed down Speed is the 2/3 of rated speed;Metering slowing-down length is the 90% of metering length.
Calculating to metering length is:It is calculated according to the perimeter of the encoder pulse number of rice counting wheel and rice counting wheel, when Preceding metering length=rice counting wheel encoder count ÷ rice counting wheels encoder pulse number × rice counting wheel perimeter × fine tuning coefficient.
One week required umber of pulse P is rotated to winding servomotor to be calculated as:
It is C that note winding servomotor, which rotates one week encoder output umber of pulse, and winding servomotor rotates one week can It is Q that programmable controller, which needs the umber of pulse sent out, and it is M to wind the reduction ratio between servomotor and Scroll, then:
Q*G=C*N,
Wherein, C is the resolution ratio of servo motor, and N is the number of turns of motor rotation, N=;Then there is Q=C/G;To obtain:
P=Q*M=C*M/G.
The beneficial effects of the invention are as follows
1) simple controllable, the winding time is short, and control accuracy is high.Use peace river rated speed for 3000 revs/min of servo motors, Panasonic's FX-P series of PLC, step instruction, pulse command control, the winding time is only 2S-3S;Servo motor, anti-interference ability By force, reliability is high, fast response time, and control accuracy is high.
Tradition positioning carries out position feedback using two alignment sensors, due to being influenced by the sensor response time, often There may be errors for secondary positioning, once position error is big, will have feeding can not accurately be sent into the jack of Scroll, cause Paperboard also increases security risk during excluding paperboard to waste the winding efficiency of worker.Using of the invention high Fast rolling machine electric control system needs two sensors often to determine a position and needs to acquire primary transducer position by original positioning Data are reduced to and only use a sensor, and powered on for the first time, acquire primary transducer position data, carry out zero-bit memory work( Can, problem is not allowed in positioning caused by greatly reducing each alignment sensor response speed lag in this way, and servo motor is again in addition It is to be calculated current location by high-resolution encoder, substantially increases motor rotation precision.The addition of servo allows The corresponding speed of motor also greatly improves, and it is about that 1ms is compared with variable-frequency motor and carried significantly to shut down feeding servo motor response speed High response speed;
2) man-machine communication.High speed winding control system, the man-machine boundary person control and monitoring of use, picture color is gorgeous, essence The appearance of cause and equipment perfect adaptation.
3) meters counting accuracy improves.Original rice counting wheel carries out real-time metering using rice counting wheel+metering controller to wrapup procedure Judge, and is controlled using the rice counting wheel of 300 pulses.Since the umber of pulse of rice counting wheel is less, meters counting accuracy will be relatively Difference.The rice counting wheel that the present invention is replaced with original rice counting wheel 300 pulses carries out control calculating, and directly send out rice counting wheel Umber of pulse is sent into PLC high-speed counters channel, carries out the metering controller dress that PLC internal calculations eliminate original operation panel It sets, it is ± 0.5cm that metering improves error till now by original error ± 3cm after improvement;
4) rolling speed is substantially improved.1 minute rolling speed of volume 10 can be achieved after system improvement, by winding ability by original 40-50 ms/min of the wallpaper printing speed come improves 80-90 ms/min till now, substantially increases the booting print of printing machine Brush permissible velocity.
Description of the drawings
Fig. 1 is a kind of control figure of the electric control system of servo winder of the present invention;
Fig. 2 is a kind of mechanical structure schematic diagram of the electric control system control object of servo winder of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is a kind of wallpaper transmission figure of the electric control system control object of servo winder of the present invention.
In figure, 1. rice counting wheels, 2. buttons, 3. digital quantity input modules, 4. human-computer interaction interfaces, 5. digital output moulds Block, 6. communication modules, 7. programmable controllers, 8. sensors, 9. relays, 10. winding servomotors, 11. servo-drives Device, 12. high-speed pulse output modules, 13. encoder feedback cables, 14. indicator lights, 15. solenoid valves, 16. Scrolls, 17. lead Impulse roller, 18. traction feeding cylinders, 19. cut-off knives, 20. Scrolls, which are inserted into, releases cylinder, 21. transmission belts, 22. intermediate transition axis, 23. pressure roller cylinder, 24. Scroll cylinders, 25. material transfer bands, 26. winding slots;
31. high-speed counting input channel, 32. digital quantity input channels;
81. Scroll alignment sensor, 82. wallpapers insertion detection sensor, 83. Scrolls stretching detection sensor, 84. Scroll retraction detection sensor, 85. feeding cylinders are fed to level detection sensor;
101. encoder.
Specific implementation mode
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
A kind of electric control system of servo winder of the present invention can be compiled as shown in Figure 1, including programmable controller 7 Digital quantity input module 3, digital output module 5 and high-speed pulse output module 12 are integrated on range controller 7, digital quantity is defeated Enter module 3 and rice counting wheel 1 is connected with by conducting wire, programmable controller 7 is inserted with communication module 6, and communication module 6 is connected by conducting wire There are human-computer interaction interface 4, high-speed pulse output module 12 to be connected with servo-driver 11 by conducting wire, servo-driver 11 passes through Conducting wire is connected with winding servomotor 10, and digital quantity input module 3 is also connected separately with button 2, sensor 8 by conducting wire, Digital output module 5 is connected separately with indicator light 14, solenoid valve 15, relay 9 by conducting wire.
Digital quantity input module 3 includes high-speed counting input channel 31 and digital quantity input channel 32, high-speed counting input Channel 31 connects rice counting wheel 1 by conducting wire, and button 2, sensor 8 connect digital quantity input channel 32 by conducting wire respectively.
Encoder 101 is installed, servo-driver 11 connects winding servo electricity by conducting wire on winding servomotor 10 Motivation 10, encoder 101 connect servo-driver 11 by encoder feedback cable 13.
Sensor 8 includes Scroll alignment sensor 81, wallpaper is inserted into detection sensor 82, Scroll stretches out detection sensing Device 83, Scroll retraction detection sensor 84, feeding cylinder are fed to level detection sensor 85.
10 drive connection Scroll 16 of servomotor is wound, winding slot 26 is provided on Scroll 16, wallpaper is inserted into Detection sensor 82 is wound in slot 26, and Scroll alignment sensor 81 is used for detecting the position of Scroll, and Scroll stretches out inspection It surveys sensor 83 and Scroll retraction detection sensor 84 is separately mounted to the extreme position that Scroll extends and retracts, feeding Cylinder feeding sensors in place 85 is mounted on the extreme position that feeding cylinder stretches out.
As Figure 2-3, winding servomotor 10 of the invention is driven by transmission belt 21 and intermediate transition axis 22 Connect Scroll 16.
The traction pressure roller 17 of the present invention is realized by pressure roller cylinder 23 and is pushed.
Extending and retracting for Scroll 16 of the present invention is real dependent on the movement for the Scroll cylinder 24 being connect with Scroll 16 It is existing.
The servo-driver 11 of the present invention is controller using peace river 7, and the servo in entire wrapup procedure is driven with it Motor, the effect of servo-driver 11 are to provide power to winding servomotor 10, and receive to come to the pulse command of PLC, Complete positioning, some row action such as winding speed-raising, deceleration, parking.
The programmable controller 7 of the present invention uses Panasonic Japan FX series of PLC, by writing stepping program, meter-counting program, Pulse finder etc..Complete entire control process.It controls ontology and carries high-speed counting input channel, high-speed pulse output is logical Road, it is compact-sized, provide condition to walk Impulsive control mode.
It is to provide pulse counting number to programmable controller that the rice counting wheel 1 of the present invention, which uses 300 pulse counting wheels, effect, According to.
The effect of inventive sensor 8 is to provide Rule of judgment to PLC, allows program to know current working condition, for step Condition is carried out into control.
The effect that the present invention winds servomotor 10 is to provide power for entire winder.
The human-computer interaction interface of the present invention is for monitoring the state of entire wrapup procedure and winding parameter setting.
The electric control method of a kind of servo winder of the present invention, using a kind of electrical control system of servo winder System,
When not actuated, the speed after human-computer interaction interface 4 sets locating speed, rolling speed, winding deceleration, meter are first passed through Rice slowing-down length, metering length;
After startup, traction pressure roller 17 pushes, and winding servomotor 10 is rotated with the locating speed of setting, when Scroll is fixed Level sensor 81 detects signal, and the control winding servomotor 10 of servo-driver 11 stops rotating, at this point, PLC technology Device 7 stores current position location, and realization positions 16 insertion position of Scroll, and completion positions for the first time;When completion first time After positioning, in the case where Scroll retraction detection sensor 84 has signal, 18 feeding of feeding cylinder is drawn, when feeding cylinder is sent When expecting that level detection sensor 85 detects that signal or wallpaper are inserted into detection sensor 82 and detect signal, traction pressure roller 17 from Pressure, traction feeding cylinder 18 are retracted, meanwhile, when wallpaper, which is inserted into detection sensor 82, detects signal, wind servomotor 10 start rewinding with the rolling speed of setting, when winding the length of length arrival metering slowing-down length setting, winding servo electricity Motivation 10 is decelerated to the speed after the winding deceleration of setting, and when reaching the metering length of setting, winding servomotor stops 17 combined pressure of pressure roller is drawn in rotation, and if Fig. 4 shows, cut-off knife 19 carries out cutting action, meanwhile, if Scroll retraction detection sensor When having signal, metering storage area data is reset inside programmable controller, and Scroll 16 returns, the Scroll 16 while returning Can calculate and complete secondary location action, location action is complete according to 7 internal storage region of current programmable controller by being worth Cheng Hou starts feeding, constantly repeats the above action, realizes automatic continuous winding action.
As shown in figure 4, supplied materials is transmitted by material transfer band 25.
If encountering the case where needs suspend winding in wrapup procedure, pause button 14, winding pause, pause need to be only pressed Indicator light is bright, and when pressing pause again, indicator light extinguishes, and continues rewinding.
The locating speed that sets, rolling speed, winding slow down after speed as:
The current rotating speed of note winding servomotor 10 is V, unit r/min, the target arteries and veins that programmable controller 7 is sent It is S to rush frequency, and it is P that winding servomotor 10, which rotates one week required umber of pulse, then V=S/P;Locating speed is set as volume Determine the 2/3 of rotating speed;Rolling speed is the 90% of rated speed, and the speed for winding deceleration is the 2/3 of rated speed.
Metering slowing-down length is the 90% of metering length.
Calculating to metering length is:It is calculated according to the perimeter of the encoder pulse number of rice counting wheel and rice counting wheel, when Preceding metering length=rice counting wheel encoder count ÷ rice counting wheels encoder pulse number × rice counting wheel perimeter × fine tuning coefficient.
One week required umber of pulse P is rotated to winding servomotor 10 to be calculated as:
It is C that note winding servomotor 10, which rotates one week encoder 101 and exports umber of pulse, and winding servomotor 10 rotates It is Q that one week programmable controller, which needs the umber of pulse sent out, and it is M to wind the reduction ratio between servomotor 10 and Scroll, Then:
Q*G=C*N,
Wherein, C is the resolution ratio of servo motor, and N is the number of turns of motor rotation, N=1;Then there is Q=C/G;To obtain:
P=Q*M=C*M/G.
A kind of electric control method of servo winder of the present invention, when starting for the first time, programmable controller 7 is to Scroll 16 insertion positions are positioned, and the umber of pulse writing controller insertion position Jing Guo value is preserved, as anchor point arteries and veins Number scale is rushed to recall.After the completion of positioning, start to wind, the length of winding can acquire the meter of the umber of pulse and setting come up according to rice counting wheel Umber of pulse after meter Chang Du conversions is compared, and is slowed down when reaching the metering slowing-down length of setting, and setting metering is reached It can pass through value DT90300 there are one pulse after length and be stored in data field, be rotated at this time with by value DT90300 divided by Scroll Remainder obtained by the umber of pulse DT100 that one circle needs with DT100 compared with, difference is how many mend how much, mend umber of pulse is completed for the second time Positioning, and so on.

Claims (6)

1. a kind of electric control system of servo winder, which is characterized in that described programmable including programmable controller (7) Digital quantity input module (3), digital output module (5) and high-speed pulse output module (12), institute are integrated on controller (7) It states digital quantity input module (3) and rice counting wheel (1) is connected with by conducting wire, the programmable controller (7) is inserted with communication module (6), the communication module (6) is connected with human-computer interaction interface (4) by conducting wire, and the high-speed pulse output module (12) passes through Conducting wire is connected with servo-driver (11), and the servo-driver (11) is connected with winding servomotor (10) by conducting wire, The digital quantity input module (3) is also connected separately with button (2), sensor (8), the digital output module by conducting wire (5) indicator light (14), solenoid valve (15), relay (9) are connected separately with by conducting wire;
The digital quantity input module (3) includes high-speed counting input channel (31) and digital quantity input channel (32), the height Speed counts input channel (31) and connects rice counting wheel (1) by conducting wire, and the button (2), sensor (8) are connected by conducting wire respectively Digital quantity input channel (32);
Encoder (101) is installed, the servo-driver (11) is connected by conducting wire on the winding servomotor (10) Servomotor (10) is wound, the encoder (101) connects the servo-driver by encoder feedback cable (13) (11);
The sensor (8) includes Scroll alignment sensor (81), wallpaper is inserted into detection sensor (82), Scroll stretches out inspection It surveys sensor (83), Scroll retraction detection sensor (84), feeding cylinder and is fed to level detection sensor (85);
Winding servomotor (10) the drive connection Scroll (16) is provided with winding slot (26) on Scroll (16), Wallpaper is inserted into detection sensor (82) and is located in winding slot (26), and Scroll alignment sensor (81) is used for detecting Scroll Position, Scroll stretch out detection sensor (83) and Scroll retraction detection sensor (84) be separately mounted to Scroll stretch out with The extreme position of retraction, feeding cylinder feeding sensors in place (85) are mounted on the extreme position that feeding cylinder stretches out.
2. a kind of electric control method of servo winder, which is characterized in that using a kind of servo receipts as described in claim 1 The electric control system of volume machine,
When not actuated, the speed after human-computer interaction interface (4) setting locating speed, rolling speed, winding deceleration, metering are first passed through Slowing-down length, metering length;
After startup, traction pressure roller (17) pushes, and winding servomotor (10) is rotated with the locating speed of setting, when Scroll is fixed Level sensor (81) detects that signal, winding servomotor (10) stop rotating, and programmable controller 7 stores current sprocket bit It sets, completion positions for the first time;After completing to position for the first time, in the case where Scroll retraction detection sensor (84) has signal, Feeding cylinder (18) feeding is drawn, detects that signal or wallpaper are inserted into inspection when feeding cylinder is fed to level detection sensor (85) When survey sensor (82) detects signal, pressure roller (17) tripping is drawn, traction feeding cylinder (18) is retracted, meanwhile, when wallpaper is inserted When entering detection sensor (82) and detecting signal, winding servomotor (10) starts rewinding with the rolling speed of setting, works as receipts When rolling up the length of length arrival metering slowing-down length setting, after winding servomotor (10) is decelerated to the winding deceleration of setting Speed, when reaching the metering length of setting, servo driver drives winding servo motor stops rotating, and traction pressure roller (17) closes Pressure, cut-off knife 19 carry out cutting action, meanwhile, if Scroll retraction detection sensor (84) has signal, programmable controller (7) metering storage area data in inside is reset, and Scroll (16) returns, and Scroll (16) meeting basis can currently be compiled while returning Range controller (7) internal storage region by value, calculate and complete secondary location action, after the completion of location action, start to send Material, constantly repeats the above action, realizes automatic continuous winding action.
3. a kind of electric control method of servo winder according to claim 2, which is characterized in that the setting is determined Bit rate, rolling speed, winding slow down after speed be:
Set winding servomotor (10) current rotating speed as V, unit r/min, programmable controller (7) transmission target Pulse frequency is S, and it is P that winding servomotor (10), which rotates one week required umber of pulse, then V=S/P;Set locating speed It is the 2/3 of rated speed;Rolling speed is the 90% of rated speed, and the speed after winding is slowed down is the 2/3 of rated speed.
4. a kind of electric control method of servo winder according to claim 3, which is characterized in that the metering subtracts Fast length is the 90% of metering length.
5. a kind of electric control method of servo winder according to claim 4, which is characterized in that long to the metering The calculating of degree is:It is calculated according to the perimeter of the encoder pulse number of rice counting wheel and rice counting wheel, current metering length=metering Turns encoder reads ÷ rice counting wheels encoder pulse number × rice counting wheel perimeter × fine tuning coefficient.
6. a kind of electric control method of servo winder according to claim 5, which is characterized in that watched to the winding It takes motor (10) and rotates being calculated as one week required umber of pulse P:
It is C that note winding servomotor (10), which rotates one week encoder (101) output umber of pulse, and winding servomotor (10) turns It is Q, reduction ratio of the winding servomotor (10) between Scroll that dynamic one week programmable controller, which needs the umber of pulse sent out, For M, then:
Q*G=C*N,
Wherein, C is the resolution ratio of servo motor, and N is the number of turns of motor rotation, N=1;Then there is Q=C/G;To obtain:
P=Q*M=C*M/G.
CN201710516443.XA 2017-06-29 2017-06-29 A kind of electric control system and its control method of servo winder Active CN107161766B (en)

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CN110083121A (en) * 2019-05-21 2019-08-02 江苏科瑞德智控自动化科技有限公司 A kind of disk type electric machine stator embedding machine control system based on PLC
CN111930067A (en) * 2020-08-19 2020-11-13 安徽皓视光电科技有限公司 Glass guide electrical control system for plain glass optical inspection machine
CN112299100B (en) * 2020-09-29 2023-07-04 西安航天华阳机电装备有限公司 Multi-station coiling unit control method

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