CN107160125A - A kind of high voltage bearing sealing steel plate washer assembly technology and equipment - Google Patents
A kind of high voltage bearing sealing steel plate washer assembly technology and equipment Download PDFInfo
- Publication number
- CN107160125A CN107160125A CN201710267980.5A CN201710267980A CN107160125A CN 107160125 A CN107160125 A CN 107160125A CN 201710267980 A CN201710267980 A CN 201710267980A CN 107160125 A CN107160125 A CN 107160125A
- Authority
- CN
- China
- Prior art keywords
- steel plate
- plate washer
- sealing steel
- high voltage
- assembly technology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/08—Machines for placing washers, circlips, or the like on bolts or other members
Abstract
The invention discloses the high voltage bearing sealing steel plate washer assembly technology of one kind and equipment, comprise the following steps:It is artificial that sealing steel plate washer is put into material waiting section domain;Press button machine normally to start, sucker enters material waiting section domain and treats that probe sensor detects the presence posterior sucker adsorption gasket of pad;Directly over mobile pad to region to be assembled;The vertical pad that declines is to assembly parts surface of fitting;Bolt to torsion has been tightened in order reaches set numerical value;Product needs the leakage under the pressure by 600Kpa to test after assembling is finished, while leakage value must be controlled in 2.5cc/min.This assembly technology can effectively ensure that steel plate washer is assembled to correct position, while prevented also from some wrong generations in assembling process.
Description
Technical field
The present invention relates to a kind of assembly technology and equipment, and in particular to a kind of high voltage bearing sealing steel plate washer assembly technology and
Equipment.
Background technology
Steel plate washer is sealed, as long as it is that a kind of place for having fluid for machinery, equipment, pipeline is used with and seals standby
Part, using inside and outside, the material sealed.At present, it is widely used in automobile engine, traditional steel plate washer is installed
Method is on the part of assembling needed for being installed to again after capturing by hand.Among these:First, it is impossible to ensure crawl steel plate washer every time
Fitted afterwards in same position and the part of required assembling;Second, because pad is relatively thin, tends to crawl multiple pads and carry out
Assembling;3rd, the installation direction for easily causing pad is positive and negative wrong.4th, the error in operation process causes pad neglected loading.These
Point of instability in assembling process can cause product during follow-up high pressure leak test to occur leakage phenomenon.
The content of the invention
Goal of the invention:Be not in wrongly installed the invention aims to solve deficiency of the prior art there is provided one kind
Dress, pad more than position, pad are anti-loaded, pad neglected loading device.Production accuracy rate, reduction labor intensity, reduction product is improved to let out
Aluminium alloy castings assemble the Processes and apparatus of high pressure resistant steel plate washer.
Technical scheme:The high voltage bearing sealing steel plate washer assembly technology of one kind of the present invention, comprises the following steps:
A, will sealing steel plate washer be put into material waiting section domain, steel plate washer is laid according to fixed direction;
B, by assembly parts clamping on assembling jig, sensor on fixture, which carries out detection product clamping state, ensures clamping just
Really;
C, equipment start button is pressed, into equipment normal operating conditions;
D, elevating mechanism drive sucker close to steel plate washer material waiting section domain;
E, sucker suction steel plate washer;
F, elevating mechanism drive sucker suction steel plate washer to rise;
G, travel mechanism drive sucker suction steel plate washer to be moved to overlying regions to be assembled;
H, elevating mechanism drive sucker suction steel plate washer to decline and steel plate washer is placed on into region to be assembled;
I, lifting/travel mechanism complete everything and return to initial position;
J, bolt is tightened in order;
K, the assembling for completing this procedure sealing steel plate washer;
L, release assembling jig, check Product Assembly situation;
M, the leakage for produce 600Kpa into next procedure are tested.
Further, step(M)The leakage value of pilot scale test leakage examination must be controlled in 2.5cc/min.
Further, step(E)Concretely comprise the following steps:Sensor probe is detected after sucker touches steel plate washer, is given
The command signal of system one, sucker starts suction device and adsorbs pad by the suction set therewith, and and then thickness is sensed
Device detects the quantity for inhaling spacer thickness suction pad piece to assess, and the random buzzing above or below setting value is alarmed.
Further, step(J)In tighten bolt and tightened according to the order of " S " type, bolt tightening torque requirement is set as
10N.m。
A kind of a kind of assembly equipment of above-mentioned high voltage bearing sealing steel plate washer assembly technology, including vacuum cup, sealing steel
Below pad, assembly parts, steel plate washer thickness inductive pick-up, assembling jig, lifting/travel mechanism, the lifting/travel mechanism
It is connected with below multiple vacuum cups, the vacuum cup and is connected with sealing steel plate washer, above the sealing steel plate washer sidepiece also
Provided with steel plate washer thickness inductive pick-up, the lifting/travel mechanism is respectively arranged below with assembly parts and assembling jig.
Beneficial effect:Force of suction cup technology is used solution pad by the present invention to be adsorbed on the problem of quantity and direction are malfunctioned,
So, point of instability of the sealing steel plate washer in assembling process can be subtracted, so that when effectively preventing from having assembled follow-up high pressure leak test
The phenomenon that product is revealed.
Brief description of the drawings
Fig. 1 is assembly equipment structural representation of the invention.
Embodiment
A kind of high voltage bearing sealing steel plate washer assembly equipment as shown in Figure 1, including vacuum cup 1, seal steel plate washer 2,
Assembly parts 3, steel plate washer thickness inductive pick-up 4, assembling jig 5, lifting/travel mechanism 6, the lower section of lifting/travel mechanism 6
Multiple vacuum cups 1 are connected with, the lower section of vacuum cup 1 is connected with sealing steel plate washer 2, the sealing sidepiece of steel plate washer 2
Side is additionally provided with steel plate washer thickness inductive pick-up 4, and the lifting/travel mechanism 6 is respectively arranged below with assembly parts 3 and assembling jig
5。
A kind of high voltage bearing sealing steel plate washer assembly technology, comprises the following steps:
A, will sealing steel plate washer be put into material waiting section domain, steel plate washer is laid according to fixed direction;
B, by assembly parts clamping on assembling jig, sensor on fixture, which carries out detection product clamping state, ensures clamping just
Really;
C, equipment start button is pressed, into equipment normal operating conditions;
D, elevating mechanism drive sucker close to steel plate washer material waiting section domain;
E, sucker suction steel plate washer, be specially:Sensor probe is detected after sucker touches steel plate washer, gives the life of system one
Signal is made, sucker starts suction device and pad adsorbed by the suction set therewith, and then thickness transducer detection institute
The quantity of spacer thickness suction pad piece to assess is inhaled, the random buzzing above or below setting value is alarmed;
F, elevating mechanism drive sucker suction steel plate washer to rise;
G, travel mechanism drive sucker suction steel plate washer to be moved to overlying regions to be assembled;
H, elevating mechanism drive sucker suction steel plate washer to decline and steel plate washer is placed on into region to be assembled;
I, lifting/travel mechanism complete everything and return to initial position;
J, bolt being tightened in order, tightening bolt and tightened according to the order of " S " type, bolt tightening torque requirement is set as 10N.m;
K, the assembling for completing this procedure sealing steel plate washer;
L, release assembling jig, check Product Assembly situation;
M, the leakage for produce 600Kpa into next procedure are tested, and leakage value must be controlled in 2.5cc/min.
Force of suction cup technology is used solution pad by the present invention to be adsorbed on the problem of quantity and direction are malfunctioned, so, can be with
Subtract point of instability of the sealing steel plate washer in assembling process, so that product is let out when effectively preventing from having assembled follow-up high pressure leak test
The phenomenon of dew.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit according to the present invention
Any simple modification, equivalent variations and the modification made to above example, in the range of still falling within technical solution of the present invention.
Claims (5)
1. a kind of high voltage bearing sealing steel plate washer assembly technology, it is characterised in that:Comprise the following steps:
A, will sealing steel plate washer be put into material waiting section domain, steel plate washer is laid according to fixed direction;
B, by assembly parts clamping on assembling jig, sensor on fixture, which carries out detection product clamping state, ensures clamping just
Really;
C, equipment start button is pressed, into equipment normal operating conditions;
D, elevating mechanism drive sucker close to steel plate washer material waiting section domain;
E, sucker suction steel plate washer;
F, elevating mechanism drive sucker suction steel plate washer to rise;
G, travel mechanism drive sucker suction steel plate washer to be moved to overlying regions to be assembled;
H, elevating mechanism drive sucker suction steel plate washer to decline and steel plate washer is placed on into region to be assembled;
I, lifting/travel mechanism complete everything and return to initial position;
J, bolt is tightened in order;
K, the assembling for completing this procedure sealing steel plate washer;
L, release assembling jig, check Product Assembly situation;
M, the leakage for produce 600Kpa into next procedure are tested.
2. the high voltage bearing sealing steel plate washer assembly technology of one kind according to claim 1, it is characterised in that:Step(M)In
The leakage value of leak test test must be controlled in 2.5cc/min.
3. the high voltage bearing sealing steel plate washer assembly technology of one kind according to claim 1, it is characterised in that:Step(E)Tool
Body step is:Sensor probe is detected after sucker touches steel plate washer, gives the command signal of system one, sucker starts therewith
Suction device is adsorbed pad by the suction set, and and then thickness transducer detection is inhaled spacer thickness and inhaled with assessing
The quantity of pad, the random buzzing above or below setting value is alarmed.
4. the high voltage bearing sealing steel plate washer assembly technology of one kind according to claim 1, it is characterised in that:Step(J)In
Tighten bolt to tighten according to the order of " S " type, bolt tightening torque requirement is set as 10N.m.
5. a kind of high voltage bearing sealing steel plate washer assembly technology according to claim 1-4 any one, it is characterised in that:
Carry out a kind of assembly equipment of the technique, including vacuum cup(1), sealing steel plate washer(2), assembly parts(3), steel plate washer thickness sense
Inductive sensing device(4), assembling jig(5), lifting/travel mechanism(6), the lifting/travel mechanism(6)Lower section is connected with multiple true
Suction disk(1), the vacuum cup(1)Lower section is connected with sealing steel plate washer(2), the sealing steel plate washer(2)Above sidepiece also
Provided with steel plate washer thickness inductive pick-up(4), the lifting/travel mechanism(6)It is respectively arranged below with assembly parts(3)And mounting clip
Tool(5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710267980.5A CN107160125A (en) | 2017-04-22 | 2017-04-22 | A kind of high voltage bearing sealing steel plate washer assembly technology and equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710267980.5A CN107160125A (en) | 2017-04-22 | 2017-04-22 | A kind of high voltage bearing sealing steel plate washer assembly technology and equipment |
Publications (1)
Publication Number | Publication Date |
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CN107160125A true CN107160125A (en) | 2017-09-15 |
Family
ID=59812900
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710267980.5A Pending CN107160125A (en) | 2017-04-22 | 2017-04-22 | A kind of high voltage bearing sealing steel plate washer assembly technology and equipment |
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CN (1) | CN107160125A (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201329495Y (en) * | 2008-12-30 | 2009-10-21 | 天津电装电机有限公司 | Transmission shaft oiling and gasket mounting machine |
CN203649809U (en) * | 2013-12-23 | 2014-06-18 | 苏州博众精工科技有限公司 | Part assembling machine capable of automatically selecting parts |
CN104551641A (en) * | 2014-12-31 | 2015-04-29 | 南通广野自动化系统工程有限公司 | Gravity casting spacer assembly fixture |
CN104759862A (en) * | 2015-04-09 | 2015-07-08 | 吉林大学 | Shape follow-up lattice sucker automatic picking and assembling machine for irregular flexible gaskets |
JP5944997B2 (en) * | 2012-09-03 | 2016-07-05 | 平田機工株式会社 | Adsorption nozzle and adsorption device |
CN205764815U (en) * | 2016-05-25 | 2016-12-07 | 南通爱慕希机械股份有限公司 | A kind of nut shim kludge |
-
2017
- 2017-04-22 CN CN201710267980.5A patent/CN107160125A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201329495Y (en) * | 2008-12-30 | 2009-10-21 | 天津电装电机有限公司 | Transmission shaft oiling and gasket mounting machine |
JP5944997B2 (en) * | 2012-09-03 | 2016-07-05 | 平田機工株式会社 | Adsorption nozzle and adsorption device |
CN203649809U (en) * | 2013-12-23 | 2014-06-18 | 苏州博众精工科技有限公司 | Part assembling machine capable of automatically selecting parts |
CN104551641A (en) * | 2014-12-31 | 2015-04-29 | 南通广野自动化系统工程有限公司 | Gravity casting spacer assembly fixture |
CN104759862A (en) * | 2015-04-09 | 2015-07-08 | 吉林大学 | Shape follow-up lattice sucker automatic picking and assembling machine for irregular flexible gaskets |
CN205764815U (en) * | 2016-05-25 | 2016-12-07 | 南通爱慕希机械股份有限公司 | A kind of nut shim kludge |
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RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170915 |
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RJ01 | Rejection of invention patent application after publication |