CN107160094A - A kind of welder for pipeline welding - Google Patents
A kind of welder for pipeline welding Download PDFInfo
- Publication number
- CN107160094A CN107160094A CN201710486924.0A CN201710486924A CN107160094A CN 107160094 A CN107160094 A CN 107160094A CN 201710486924 A CN201710486924 A CN 201710486924A CN 107160094 A CN107160094 A CN 107160094A
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- CN
- China
- Prior art keywords
- pipeline
- welding
- welder
- support
- cross beam
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Present invention design field of welding devices, a kind of specifically welder for pipeline welding, the main pipeline and secondary duct, the welder includes being used for the base of device placement on the ground, the framework for supporting is provided with base, the framework is provided with the welding panel for welding, being provided with welding panel is used to place the placing modules that pipeline is welded, the present invention's is set to the platform that pipeline welding provides a welding, pass through the extruding and the setting of placement groove of top pressure cylinder, not only so that the welding of pipeline enclosure is more convenient, also so that there is pipeline one tentatively to be fixed in welding, a stable basis is provided for follow-up welding, add the sealing and tightness of welding.
Description
Technical field
The present invention designs field of welding devices, specifically a kind of welder for pipeline welding.
Background technology
At present when carrying out pipeline welding, custom is directly docked to pipeline on the ground, uses very inconvenient, Er Qiegao
Degree is too low, and staff must squat down on the ground carry out operation when being operated, and staff is felt tired quickly, also not
Beneficial to operating efficiency is improved, also there are some jigs now, but most of jig, which only has, is individually used for the high portion of frame
The jig of part welding and assembling height, layout itself has regulating power, it is impossible to easily adjusted according to user's wish, so just
A kind of new jig is needed to realize the welding to pipeline.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of jig for being used to weld.
To achieve these goals, the technical solution adopted by the present invention is:
A kind of welder for pipeline welding, the main pipeline and secondary duct, the welder include being used for
Device places base on the ground, and the framework for supporting is provided with base, and the framework is provided with the weldering for welding
Junction plate, being provided with welding panel is used to place the placing modules that pipeline is welded.
The placing modules include being arranged on the support component for being used for placing pipeline on welding panel, the support component bag
The support frame on welding panel is included, support frame as described above upper end is connected by connecting cross beam, being provided with connecting cross beam is used to manage
The placement section that road is placed, the placing modules include the support component that two or more is used to place pipeline.
The placement section includes being arranged on the support block for being used for supporting on connecting cross beam, and being provided with support block is used to place
The lower placement groove of pipeline, the connecting cross beam is used for the placement section that pipeline is placed provided with two or more.
The welder also includes being used to be adapted the pipeline in fixed support block with support block on connecting cross beam
On cover fixation kit.
Fixation kit is covered on described to be included covering part connecting plate, and being provided with part connecting plate is covered is used for and support block phase
It is corresponding to cover block, the upper placement groove for being used for being adapted with lower placement groove is provided with block is covered, it is described to cover part connection
Plate is connected with and the propulsion cylinder that fixation kit is moved down is covered in control.
The placing modules also include being arranged on to be used to pipeline is carried out to extrude fixed pipeline fixed part on welding panel.
The fixed part includes the fixed support being arranged on welding panel, is provided with and pipeline placement side on fixed support
It is used for the top pressure cylinder that guarantee needs two pipe ends welded to be in close contact to parallel, the top pressure cylinder head portions are provided with use
In the crushing block of extrusion pipe.
The crushing block is provided with the top pressure hole being adapted with pipeline with tube contacts region.
The welding panel, which is provided with, is used for the sliding shoe that is adapted with framework sliding way, the sliding shoe by bolt with
Framework is connected.
The welder includes the regulator control system for controlling, and the regulator control system includes the detection module for detecting
And for receiving the control module of detection module signal, the control module is connected with for performing module.
The connecting cross beam, which is provided with, is used for the transport mechanism that placement section is placed, and the transport mechanism includes putting for setting
Put the conveyer belt in portion and the rotary electric machine for providing motion-promotion force for conveyer belt.
The advantage of the invention is that:
The present invention's is set to the platform that pipeline welding provides a welding, passes through the extruding and placement of top pressure cylinder
The setting of groove, not only make it that the welding of pipeline enclosure is more convenient, also causes pipeline preliminary fixed with one in welding, be
Follow-up welding provides a stable basis, adds the sealing and tightness of welding.
Brief description of the drawings
Mark in the content and figure expressed below each width accompanying drawing of description of the invention is briefly described:
Fig. 1 is structural representation of the invention.
Fig. 2 removes the left view of pipeline fixed part for the present invention.
Mark in above-mentioned figure is:
1st, base, 2, framework, 3, welding panel, 4, top pressure cylinder, 5, fixed support, 6, propulsion cylinder, 7, cover part company
Fishplate bar, 8, crushing block, 9, extruded hole, 10, slider bar, 11, chute, 12, connecting cross beam, 13, support frame, 14, conveyer belt, 15,
Support block, 16, cover block, 17, upper placement groove, 18, lower placement groove.
Embodiment
Below against accompanying drawing, by the description to optimum embodiment, the embodiment to the present invention makees further detailed
Thin explanation.
A kind of welder for pipeline welding, pipeline includes main pipeline and secondary duct, and welder includes being used for
Device places base 1 on the ground, the framework 2 for supporting is provided with base 1, the framework 2, which is provided with, to be used to weld
Welding panel 3, being provided with welding panel 3 is used to place the placing modules that pipeline is welded, and placing modules include setting
It is used for the support component for placing pipeline on welding panel 3, the support component includes the support frame 13 on welding panel 3, institute
State the upper end of support frame 13 by connecting cross beam 12 to be connected, being provided with connecting cross beam 12 is used for the placement section that pipeline is placed, and puts
Put component and include the support component that two or more is used to place pipeline, placement section, which includes being arranged on connecting cross beam 12, is used for branch
The support block 15 of support, is provided with the lower placement groove 18 for being used for placing pipeline in support block 15, and the connecting cross beam 12 is provided with
Two or more is used for the placement section that pipeline is placed, and the present invention places the present apparatus on the ground, and on base 1 by base 1
Provided with the framework 2 for support, the height of single unit system, convenient welding are improved, while being provided with the weldering for welding on the frame 2
Junction plate 3, required miscellaneous part provides the position of a placement during for welding, and support component is provided with welding panel 3,
Support component is connected by support frame 13 with welding panel 3, and the upper end between support frame 13 is connected by connecting cross beam 12, this
In the welding position for being set to us of support frame 13 provide height, it is to avoid pipeline is contacted with welding panel 3 during welding
Closely cause very much the problem of welding is inconvenient, while miscellaneous part preferably lays setting in support frame 13 for convenience, so
The upper end of support frame 13 is connected integral by connecting cross beam 12 in the present invention, and then connecting cross beam 12 provides one for miscellaneous part
Individual riding position, connecting cross beam 12 in the present invention is provided with the placement section for being used for placing pipeline, and placement section is by being arranged on
Support block 15 on connecting cross beam 12 is used for placing pipeline, as bigger preferred, and support block 15, which is provided with, to be used to place pipeline
Lower placement groove 18, it is lower placement groove 18 provide a stable riding position for pipeline, ensure that to a certain extent
The stability of pipeline enclosure welding, while heretofore described pipeline is all the material that can be welded, such as iron, copper etc. can be welded
Metal, and support frame 13 welding panel 3 on setting arrange in a line, be not arbitrarily to set, so
Setting facilitate the settings of subsequent parts.
As preferred, welder also includes being used to be adapted use with support block 15 on connecting cross beam 12 in the present invention
In in fixed support block 15 pipeline on cover fixation kit, it is described on cover fixation kit and include covering part connecting plate 7, in pressure
Part connecting plate 7 is covered provided with block 16 is covered for corresponding with support block 15, and being provided with block 16 is covered is used for and lower placement
The upper placement groove 17 that groove 18 is adapted, it is described cover part connecting plate 7 and be connected with cover fixation kit on controlling and move down
Propulsion cylinder 6, cover fixation kit and be adapted with support component, fixed group is covered in support component correspondence one
Part, is actually also the placement section in correspondence support component, corresponding with support block 15 by covering part connecting plate 7, is covered
The upper placement groove 17 set on block 16 is corresponding with the lower placement groove 18 in support block 15, is realized by both cooperations
Fixation is covered to pipeline, as bigger preferred, upper lay groove 17 and lower placement groove 18 both constitute is one small
In the structure of full circle, because upper groove 17 of laying is a deep-slotted chip breaker in the present invention, lower placement groove 18 is also a deep-slotted chip breaker,
When upper placement groove 17 is engaged with lower placement groove 18, both constitute a similar circular trough, but in order to more preferable
Fixed effect, we all make upper placement groove 17 and lower placement groove 18 grooves less than semicircle, that is, two
We can be seen that circular trough is not a full circle from sectional view after person coordinates, and the circular trough that both are combined into is one and is less than
The deep-slotted chip breaker of full circle, the purpose for the arrangement is that laying groove 17 and the fixing groove and pipeline mistake of lower placement groove 18 formation on ensureing
It is full of cooperation, realizes to the more preferable fixation of pipeline.
As preferred, in the present invention, placing modules also include being arranged on is used to extrude pipeline on welding panel 3
Fixed pipeline fixed part, fixed part includes the fixed support 5 being arranged on welding panel 3, is provided with and pipe on fixed support 5
The parallel top pressure cylinder 4 for being used to ensure to need two pipe ends welded to be in close contact of road placement direction, the end of top pressure cylinder 4
Provided with the crushing block 8 for extrusion pipe, pipeline fixed part is the part for pipeline to be fixed, and pipeline fixed part is phase
For the vertical setting of support component, the setting of top pressure cylinder 4 is to be used for extrusion pipe, and top pressure cylinder 4 sets the present invention respectively
Two ends of device, and top pressure cylinder 4 and pipeline placed towards being identical, the top pressure pipeline of top pressure cylinder 4 so that main pipeline with
Secondary duct contact position exposure level is bigger, adds the stability that main pipeline is connected with secondary duct, has been also convenient for follow-up welding
Operation.
As preferred, crushing block 8 is provided with the top pressure hole 9 being adapted with pipeline with tube contacts region in the present invention, pushes up
The setting in pressure hole 9 facilitates the cooperation of crushing block 8 and pipeline, is conveniently used for the extruding to pipeline and fixes, and also increases and pipeline is connected
The stability connect.
As preferred, panel 3 is welded in the present invention and is provided with the sliding shoe for being used for being adapted with the sliding way 11 of framework 2
10, sliding shoe 10 is connected by bolt with framework 2, such to set so that welding panel 3 can be moved on the frame 2
It is dynamic, it is such to set so that welding panel 3 position can be selected, and the position of selection can be set as needed, be increased
The scope of application of the present apparatus.
As preferred, welder includes the regulator control system for controlling in the present invention, and the regulator control system includes using
In the detection module of detection and control module for receiving detection module signal, the control module is connected with for performing
Module, detection module we using the position sensor that is arranged on top pressure cylinder 4 or can be arranged on connecting cross beam 12
Position sensor and pressure sensor, we can use single-chip microcomputer to control module, and single-chip microcomputer model can use PIC monolithics
Machine, PHLIPIS 51PLC series monolithics or HOLTEK single-chip microcomputers;Performing module is exactly to be used to control top pressure cylinder 4, propulsion
The motor of 6 conveyer belt of cylinder 14 and other be used for drive device, position sensor be used for recognize pipeline whether be in welding position
Put, pressure sensor is used to recognize that covering fixation kit to cover power to pipeline and realize control for being engaged with controller
The start-stop of propulsion cylinder 6, for example, being in welding position, position sensor transmission letter when position sensor recognizes pipeline
Number control module is given, control module receives signal and judged, sends fixed group is covered in instruction, realization after control module judgement
The pre-pressing that part is moved down, control module sends instruction control push rod cylinder and moved again, realizes and the top pressure of pipeline is fastened, should
After the completion of process, controller retransmits instruction, control propulsion cylinder 6 continue to press on cover fixation kit pipeline is carried out it is last
It is fixed, it is also that same principle is controlled for others.
As preferred, in the present invention, connecting cross beam 12, which is provided with, is used for the transport mechanism that placement section is placed, the transmission
Mechanism includes the conveyer belt 14 for setting placement section and the rotary electric machine for providing motion-promotion force for conveyer belt 14, passes through
Motor driving conveyer belt 14 is moved, because conveyer belt 14 is provided with placement section, placement section is for placing pipeline, conveyer belt 14
Motion the placement section on conveyer belt 14 can be driven to move, and then pipe motion can be driven, this can be just realized when close
After the completion of the pipeline welding of operator side, by the transmission of conveyer belt 14, the device of device opposite side can be transferred to and leaned on
The side of proximal operator, that is, when after the completion of a pair of pipeline weldings of operator, by the transport mechanism in the present invention,
Pipeline away from operator can be transported in face of operator, and then avoid operator from being walked up and down when welding, reduced
The distance of walking about of operator, reduces the labor intensity of operator, simultaneously as conveyer belt 14 is provided with multiple support blocks 15, can
The multipair pipeline for needing to weld can be placed on jig to realize the present invention simultaneously, can be improved with being welded in assembling
Operating efficiency so that multiple workpiece for needing to weld are set on device, it is convenient to improve welding efficiency.
As bigger preferred, fixed support 5 in the present invention, support frame 13, framework 2 is designed as adjustable structure,
For example, fixed support 5 includes main anchor, connecting groove is provided with main anchor, pair is connected with connecting groove
Fixed support, is provided with multiple fixing holes in connecting groove, and main anchor passes through fixing hole with secondary fixed support by bolt
Connection, selection fixing hole position can be carried out as needed, also there is other mediation practices certainly, for example, is increased in lower end when in use
Plus a cylinder, the height of fixed support 5 is controlled by cylinder, can also similarly be used for other support frame 13 and framework 2
Above-mentioned mediation practices.
The obvious present invention, which is implemented, to be not subject to the restrictions described above, as long as employing method design and the skill of the present invention
The improvement for the various unsubstantialities that art scheme is carried out, within protection scope of the present invention.
Claims (10)
1. a kind of welder for pipeline welding, the main pipeline and secondary duct, it is characterised in that the welder
Including the base for device placement on the ground, the framework for supporting is provided with base, the framework, which is provided with, to be used for
The welding panel of welding, being provided with welding panel is used to place the placing modules that pipeline is welded.
2. a kind of welder for pipeline welding according to claim 1, it is characterised in that the placing modules bag
The support component for being arranged on and being used to place pipeline on welding panel is included, the support component includes the support frame on welding panel,
Support frame as described above upper end is connected by connecting cross beam, and being provided with connecting cross beam is used for the placement section that pipeline is placed, described to put
Put component and include the support component that two or more is used to place pipeline.
3. a kind of welder for pipeline welding according to claim 2, it is characterised in that the placement section includes
The support block for being used to support on connecting cross beam is arranged on, the lower placement groove for being used for placing pipeline is provided with support block, it is described
Connecting cross beam is used for the placement section that pipeline is placed provided with two or more.
4. a kind of welder for pipeline welding according to claim 1, it is characterised in that the welder is also
Including for be adapted with support block on connecting cross beam in fixed support block pipeline on cover fixation kit.
5. a kind of welder for pipeline welding according to claim 4, it is characterised in that fixation is covered on described
Component includes covering part connecting plate, is provided with part connecting plate is covered and covers block for corresponding with support block, is covering block
Be provided be used for the lower upper placement groove that is adapted of placement groove, it is described cover part connecting plate and be connected with covered on controlling
The propulsion cylinder that fixation kit is moved down.
6. a kind of welder for pipeline welding according to claim 2, it is characterised in that the placing modules are also
It is used to pipeline is carried out to extrude fixed pipeline fixed part including being arranged on welding panel.
7. a kind of welder for pipeline welding according to claim 6, it is characterised in that the fixed part includes
The fixed support on welding panel is arranged on, needs to weld for guarantee provided with parallel with pipeline placement direction on fixed support
Two pipe ends be in close contact top pressure cylinder, the top pressure cylinder head portions be provided with for extrusion pipe crushing block.
8. a kind of welder for pipeline welding according to claim 7, it is characterised in that the crushing block and pipe
Road contact area is provided with the top pressure hole being adapted with pipeline.
9. a kind of welder for pipeline welding according to claim 1, it is characterised in that the welder bag
The regulator control system for control is included, the regulator control system includes the detection module for detecting and believed for receiving detection module
Number control module, the control module is connected with for performing module.
10. a kind of welder for pipeline welding according to claim 1, it is characterised in that the connecting cross beam
Being provided with is used for the transport mechanism that placement section is placed, and the transport mechanism is included for setting the conveyer belt of placement section and being used for
The rotary electric machine of motion-promotion force is provided for conveyer belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710486924.0A CN107160094A (en) | 2017-06-23 | 2017-06-23 | A kind of welder for pipeline welding |
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Application Number | Priority Date | Filing Date | Title |
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CN201710486924.0A CN107160094A (en) | 2017-06-23 | 2017-06-23 | A kind of welder for pipeline welding |
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CN107160094A true CN107160094A (en) | 2017-09-15 |
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CN201710486924.0A Pending CN107160094A (en) | 2017-06-23 | 2017-06-23 | A kind of welder for pipeline welding |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110814630A (en) * | 2019-10-25 | 2020-02-21 | 深圳市维密科技有限公司 | Welding industrial robot |
CN110842404A (en) * | 2019-10-24 | 2020-02-28 | 江苏振光电力设备制造有限公司 | Automatic welding device for steel pipe joints |
CN111250923A (en) * | 2020-03-04 | 2020-06-09 | 台州市清引环保科技有限公司 | Annular automatic moving mechanism for annular automatic welding machine |
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CN106624586A (en) * | 2016-12-29 | 2017-05-10 | 芜湖市易众电器有限公司 | Anti-deformation special section tube automatic welding machine easy to strip materials |
CN106826084A (en) * | 2017-03-23 | 2017-06-13 | 成都大漠石油技术有限公司 | A kind of oil holder welding process clamping mechanism |
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US3670945A (en) * | 1969-06-06 | 1972-06-20 | Alcatel Sa | Mobile assembly for the installation of conduits by welding successive tubular elements |
CN104493398A (en) * | 2014-11-14 | 2015-04-08 | 合肥常青机械股份有限公司 | Prolongable clamping device for vehicle circular tubular beam |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110842404A (en) * | 2019-10-24 | 2020-02-28 | 江苏振光电力设备制造有限公司 | Automatic welding device for steel pipe joints |
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CN111250923A (en) * | 2020-03-04 | 2020-06-09 | 台州市清引环保科技有限公司 | Annular automatic moving mechanism for annular automatic welding machine |
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Application publication date: 20170915 |