CN107159950A - A kind of frock and method of profiled sheeting deburring - Google Patents
A kind of frock and method of profiled sheeting deburring Download PDFInfo
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- CN107159950A CN107159950A CN201710565102.1A CN201710565102A CN107159950A CN 107159950 A CN107159950 A CN 107159950A CN 201710565102 A CN201710565102 A CN 201710565102A CN 107159950 A CN107159950 A CN 107159950A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000013138 pruning Methods 0.000 claims abstract description 23
- 230000002349 favourable effect Effects 0.000 claims 1
- 238000009966 trimming Methods 0.000 abstract description 68
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000013021 overheating Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
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- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
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Abstract
本发明公开了一种成型板修边的工装,包括工作台,所述的工作台上向其外侧沿伸设有支撑杆,所述的支撑杆外端设有可支撑成型板的支撑座,所述的支撑杆上还设有可相对该支撑杆上下移动的旋转机,所述旋转机的转轴上与所述支撑座位置相对应的一端套设有可拆卸的修剪刀,在该修剪刀上方的旋转机转轴上还设有可同时对成型板进行定位和导向的可调节的轴承。本发明还公开了一种成型板修边的方法。本发明结构简单,制作方便,采用带有修剪刀的修剪工具对成型板修边,同时,通过支撑杆固定修剪工具,并通过支撑座、轴承对成型板进行定位和导向,提高了成型板的修边效率和修边精度,安全性高,确保同一批成型板修边深度的一致性,实用性强。
The invention discloses a tooling for edge trimming of formed boards, which includes a workbench, on which a support rod is extended outwardly of the workbench, and a support seat capable of supporting the formed board is provided at the outer end of the support rod. The support rod is also provided with a rotary machine that can move up and down relative to the support rod, and a detachable pruning knife is set on the rotating shaft of the rotary machine corresponding to the position of the support seat. An adjustable bearing that can simultaneously position and guide the forming plate is also provided on the rotating shaft of the rotating machine above. The invention also discloses a method for trimming the formed plate. The present invention is simple in structure and easy to manufacture. The trimming tool with a trimming knife is used to trim the profiled plate. At the same time, the trimming tool is fixed through the support rod, and the profiled plate is positioned and guided by the support seat and the bearing, which improves the stability of the profiled plate. Trimming efficiency and trimming accuracy, high safety, ensure the consistency of the trimming depth of the same batch of forming boards, and strong practicability.
Description
技术领域technical field
本发明涉及成型板制作技术领域,更具体地说,它涉及一种成型板修边的工装及方法。The invention relates to the technical field of forming plate production, more specifically, it relates to a tooling and method for edge trimming of formed plate.
背景技术Background technique
成型板的制作过程中,成型板经过切割后,通常还需要对其边缘进行修边,以便于喷油漆等下一工序的操作。目前,对于成型板的修边,传统的操作方法是:工人一手拿着修边工具(砂轮打磨),另一手按着成型板对其定位,从而完成成型板的修边。传统的修边方法,依靠手动对成型板定位,加工效率低,采用砂轮磨边的方式容易导致因摩擦过热而引起的安全隐患,并且,修边时,只能依靠工人肉眼判断修边是否满足加工要求,其修边的精度低,导致同一批产品的修边不一致等问题。During the production process of the formed board, after the formed board is cut, the edges usually need to be trimmed to facilitate the next process such as painting. At present, for the trimming of the profiled board, the traditional method of operation is: the worker holds the trimming tool (grinding wheel) in one hand, and presses the profiled board with the other hand to position it, thereby completing the trimming of the profiled board. The traditional trimming method relies on manual positioning of the forming plate, and the processing efficiency is low. Using the grinding wheel to grind the edge may easily lead to safety hazards caused by frictional overheating. Moreover, when trimming, the workers can only rely on the naked eye to judge whether the trimming is satisfactory. Processing requirements, the accuracy of its trimming is low, resulting in inconsistent trimming of the same batch of products.
发明内容Contents of the invention
本发明要解决的技术问题是针对现有技术的上述不足,提供一种结构简单,安全性高,可有效提高成型板修边效率和修边精度的工装及方法。The technical problem to be solved by the present invention is to provide a simple structure, high safety tooling and a method that can effectively improve the trimming efficiency and trimming accuracy of formed boards in view of the above-mentioned shortcomings of the prior art.
本发明的技术方案是这样的:一种成型板修边的工装,包括工作台,所述的工作台上向其外侧沿伸设有支撑杆,所述的支撑杆外端设有可支撑成型板的支撑座,所述的支撑杆上还设有可相对该支撑杆上下移动的旋转机,所述旋转机的转轴上与所述支撑座位置相对应的一端套设有可拆卸的修剪刀,在该修剪刀上方的旋转机转轴上还设有可同时对成型板进行定位和导向的可调节的轴承。The technical solution of the present invention is as follows: a tooling for trimming forming boards, including a workbench, on which a support rod is extended to the outside of the workbench, and the outer end of the support rod is provided with a supporting shape The support seat of the board, the support rod is also provided with a rotating machine that can move up and down relative to the support rod, and a detachable pruning knife is set on the end of the rotation shaft of the rotating machine corresponding to the position of the support seat. , the rotary machine shaft above the pruning knife is also provided with an adjustable bearing that can position and guide the forming plate at the same time.
作为进一步地改进,所述的修剪刀为由多个直径自上而下逐渐减小的刀片构成的弧形旋转刀,并且,该弧形旋转刀的中部与所述支撑座的顶端端面相对应。As a further improvement, the pruning knife is an arc-shaped rotary knife composed of a plurality of blades whose diameter gradually decreases from top to bottom, and the middle part of the arc-shaped rotary knife corresponds to the top end surface of the support seat .
进一步地,所述的支撑座外围设有可使成型板平滑过渡并与所述修剪刀相接触的导向面。Further, the outer periphery of the support seat is provided with a guide surface that can make the forming plate transition smoothly and contact with the trimming knife.
进一步地,所述的支撑杆上位于所述修剪刀的一侧还设有与所述修剪刀的安装孔相连通的排屑孔。Further, a chip discharge hole communicating with the installation hole of the trimming knife is also provided on the support rod at one side of the trimming knife.
进一步地,所述的轴承上方还设有可调节该轴承与所述支撑座之间的相对距离的调节装置。Further, an adjustment device is provided above the bearing to adjust the relative distance between the bearing and the support seat.
进一步地,所述轴承的顶端和所述支撑座的顶端之间的距离与成型板的厚度相适应。Further, the distance between the top end of the bearing and the top end of the support base is adapted to the thickness of the forming plate.
进一步地,所述的旋转机同时插接于所述的支撑杆和支撑座上,并且,所述的支撑杆和旋转机之间设有可调节所述旋转机位置并将其锁紧的锁紧装置。Further, the rotary machine is plugged into the support bar and the support seat at the same time, and a lock that can adjust the position of the rotary machine and lock it is provided between the support bar and the rotary machine. tighten the device.
进一步地,所述的锁紧装置包括套设在所述支撑杆上的套筒和位于所述支撑杆上方并与所述的套筒相连的卡座以及设于所述套筒外围的可调节该套筒直径以松开和夹紧所述旋转机的夹紧装置。Further, the locking device includes a sleeve sleeved on the support rod, a clamp located above the support rod and connected to the sleeve, and an adjustable The diameter of the sleeve is to loosen and clamp the clamping device of the rotary machine.
一种成型板修边的方法,该方法是采用旋转机带动修剪刀对成型板修边,首先设置支撑杆将旋转机和修剪刀固定,然后在支撑杆上设置支撑座对成型板进行水平支撑定位,同时,在旋转机的转轴上设置轴承对成型板的修边深度进行限位以及对成型板的移动进行导向,最后手持成型板在支撑座上来回移动以完成修边。A method for trimming formed boards. The method is to use a rotary machine to drive a trimming knife to trim the formed boards. Firstly, a support bar is set to fix the rotary machine and the trimming knife, and then a supporting seat is set on the support bar to horizontally support the forming board. Positioning, at the same time, set the bearing on the rotating shaft of the rotary machine to limit the trimming depth of the forming plate and guide the movement of the forming plate, and finally the hand-held forming plate moves back and forth on the support seat to complete the trimming.
有益效果Beneficial effect
本发明与现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明结构简单,制作方便,采用带有修剪刀的修剪工具对成型板修边,解决了传统砂轮打磨因摩擦过热而导致安全隐患的问题,确保了生产的安全性,并且,刚性的修剪刀不容易磨损,大大提高了修剪工具的使用寿命,降低了生产成本;1. The present invention is simple in structure and easy to manufacture. It adopts a trimming tool with a trimmer to trim the edge of the forming plate, which solves the problem of potential safety hazards caused by frictional overheating of traditional grinding wheels, and ensures the safety of production. Moreover, the rigid The pruning knife is not easy to wear, which greatly improves the service life of the pruning tool and reduces the production cost;
2、本发明设计合理,通过支撑杆固定修剪工具,操作工人仅需手持成型板放在修剪工具上,即可自动完成修边,大大降低了劳动强度,提高了生产效率;2. The design of the present invention is reasonable. The trimming tool is fixed by the support rod, and the operator only needs to hold the forming board on the trimming tool to automatically complete the trimming, which greatly reduces the labor intensity and improves the production efficiency;
3、本发明设计新颖,通过支撑座、轴承对成型板进行定位和导向,提高了成型板的修边效率和修边精度,安全性高,确保同一批成型板修边深度的一致性,实用性强。3. The invention is novel in design. The forming board is positioned and guided through the support seat and the bearing, which improves the trimming efficiency and trimming precision of the forming board. It has high safety and ensures the consistency of the trimming depth of the same batch of forming boards. It is practical Strong.
附图说明Description of drawings
图1为本发明一侧的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of one side of the present invention;
图2为图1中A处的结构放大示意图;Fig. 2 is the enlarged schematic view of the structure at A place in Fig. 1;
图3为本发明中锁紧装置的结构放大示意图。Fig. 3 is an enlarged schematic view of the structure of the locking device in the present invention.
其中:1-工作台、2-支撑杆、3-支撑座、4-旋转机、5-修剪刀、6-轴承、7-导向面、8-排屑孔、9-调节装置、10-锁紧装置、10a-套筒、10b-卡座、10c-夹紧装置。Among them: 1-worktable, 2-support rod, 3-support seat, 4-rotary machine, 5-trimming knife, 6-bearing, 7-guiding surface, 8-chip removal hole, 9-adjusting device, 10-lock Tightening device, 10a-sleeve, 10b-cassette, 10c-clamping device.
具体实施方式detailed description
下面结合附图中的具体实施例对本发明做进一步的说明。The present invention will be further described below in conjunction with the specific embodiments in the accompanying drawings.
参阅图1-3,本发明的一种成型板修边的工装,包括工作台1,该工作台1为框架式的方形台,下方通过支撑脚支撑,用于放置成型板,便于操作人员操作,在工作台1上向其外侧沿伸设有支撑杆2,支撑杆2位于方形工作台1的一端,是一根通过螺栓固定在工作台1上的长杆,其一端向工作台1的侧面延伸而出,以避免操作时成型板与工作台1发生干涉,在支撑杆2的外端设有可支撑成型板的支撑座3,即该支撑座3位于工作台1外侧的支撑杆2一端,成型板在支撑座3上来回移动以完成修边工序,在支撑杆2上还设有可相对该支撑杆2上下移动的旋转机4,在该旋转机4的转轴上与支撑座3位置相对应的一端套设有可拆卸的修剪刀5,其中,旋转机4和修剪刀5构成了成型板的修边工具,旋转机4带动修剪刀5旋转以对成型板进行切割修边,可以通过更换不同的修剪刀来完成不同工艺要求的修边,同时,旋转机4的上下移动,有利于调节修剪刀5与支撑座3的相对位置,便于操作,在修剪刀5上方的旋转机4转轴上还设有可同时对成型板进行定位和导向的可调节的轴承6,轴承6套设在旋转机4的转轴上,其内圈旋转机4的转轴固定相连,外圈可相对旋转机4的转轴旋转。在支撑座3推动成型板,当成型板与轴承6接触时,即可完成对成型板修边深度的限位,同时,沿着轴承6的旋转方向拖动成型板,可以完成成型板一整个平面的修边。本发明结构简单,制作方便,采用带有修剪刀5的修剪工具对成型板修边,解决了传统砂轮打磨因摩擦过热而导致安全隐患的问题,确保了生产的安全性,并且,刚性的修剪刀5不容易磨损,大大提高了修剪工具的使用寿命,降低了生产成本;同时,通过支撑杆2固定修剪工具,操作工人仅需手持成型板放在修剪工具上,即可自动完成修边,大大降低了劳动强度,提高了生产效率;还通过支撑座3、轴承6对成型板进行定位和导向,提高了成型板的修边效率和修边精度,确保同一批成型板修边深度的一致性,实用性强。Referring to Figures 1-3, a tooling for edge trimming of formed boards of the present invention includes a workbench 1, which is a frame-type square table, supported by supporting feet below, for placing the formed boards, which is convenient for operators to operate , a support rod 2 is provided on the workbench 1 to its outer side. The support rod 2 is located at one end of the square workbench 1 and is a long rod fixed on the workbench 1 by bolts. The side extends out to avoid interference between the forming board and the workbench 1 during operation. A support seat 3 that can support the forming board is provided at the outer end of the support rod 2, that is, the support seat 3 is located on the support rod 2 outside the workbench 1. At one end, the forming plate moves back and forth on the supporting base 3 to complete the trimming process. The supporting rod 2 is also provided with a rotating machine 4 that can move up and down relative to the supporting rod 2. On the rotating shaft of the rotating machine 4, it is connected with the supporting base 3. One end corresponding to the position is provided with a detachable trimming knife 5, wherein the rotary machine 4 and the trimming knife 5 constitute a trimming tool for the forming board, and the rotating machine 4 drives the trimming knife 5 to rotate to cut and trim the forming board. The trimming of different process requirements can be completed by changing different pruning knives. At the same time, the up and down movement of the rotary machine 4 is conducive to adjusting the relative position of the pruning knife 5 and the support seat 3, which is easy to operate. The rotary machine above the pruning knife 5 4 The rotating shaft is also provided with an adjustable bearing 6 that can simultaneously position and guide the forming plate. The bearing 6 is sleeved on the rotating shaft of the rotating machine 4. The rotating shaft of the rotating machine 4 on the inner ring is fixedly connected, and the outer ring can rotate relative to each other. The rotating shaft of machine 4 rotates. Push the forming plate on the support seat 3, when the forming plate is in contact with the bearing 6, the trimming depth of the forming plate can be limited, and at the same time, drag the forming plate along the rotation direction of the bearing 6 to complete a whole Flat trimming. The present invention is simple in structure, easy to manufacture, adopts the pruning tool with pruning knife 5 to trim the forming plate, solves the problem of potential safety hazard caused by friction overheating of traditional grinding wheel grinding, ensures the safety of production, and the rigidity of the trimming The scissors 5 are not easy to wear, which greatly improves the service life of the trimming tool and reduces the production cost; at the same time, the trimming tool is fixed by the support rod 2, and the operator only needs to hold the forming board on the trimming tool to automatically complete the trimming. The labor intensity is greatly reduced and the production efficiency is improved; the forming plate is positioned and guided through the support seat 3 and the bearing 6, which improves the trimming efficiency and accuracy of the forming plate and ensures the same batch of forming plate trimming depth Sexuality and strong practicability.
本实施例中,其修剪刀5为由多个直径自上而下逐渐减小的刀片构成的弧形旋转刀,以使成型板的边缘在修边后呈弧形状,满足加工的艺要求,并且,该弧形旋转刀的中部与支撑座3的顶端端面相对应,确保成型板与修剪刀5充分接触,并修剪出工艺要求的形状;在支撑座3的外围设有可使成型板平滑过渡并与修剪刀5相接触的导向面7,该导向面7为一个高度自支撑座3的外围向其内侧逐渐增大的弧形状光滑面,实际上为支撑座3上的一个倒圆角,便于操作人员将成型板推向修剪刀5,实现了对成型板的水平定位,避免工人手动将成型板直接与修剪刀5相接触,成型板抖动而造成修边缺陷的问题,提高了成型板的修边精度。In this embodiment, the trimming knife 5 is an arc-shaped rotary knife composed of a plurality of blades whose diameter gradually decreases from top to bottom, so that the edge of the formed plate is in an arc shape after trimming, which meets the processing requirements. Moreover, the middle part of the arc-shaped rotary knife corresponds to the top end face of the support seat 3, ensuring that the forming plate is in full contact with the trimming knife 5, and trims the shape required by the process; The guide surface 7 that transitions and is in contact with the pruning knife 5 is an arc-shaped smooth surface whose height gradually increases from the periphery of the support seat 3 to its inner side, and is actually a rounded corner on the support seat 3 , it is convenient for the operator to push the forming plate to the trimming knife 5, realizing the horizontal positioning of the forming plate, avoiding the problem that the worker manually touches the forming plate directly with the trimming knife 5, causing the trimming defect caused by the vibration of the forming plate, and improving the forming process. Board trimming accuracy.
在支撑杆2上位于修剪刀5的一侧还设有与修剪刀5的安装孔相连通的排屑孔8,修边产生的木屑可通过该排屑孔8排出,避免木屑积累而影响成型板修边;在轴承6上方还设有可调节该轴承6与支撑座3之间的相对距离的调节装置9,操作人员可以根据成型板的厚度,调节该调节装置9,以改变轴承6与支撑座3之间的距离,确保轴承6能够与成型板接触从而达到定位和导向的作用,即轴承6的顶端和支撑座3的顶端之间的距离与成型板的厚度相适应,使成型板的修边保持均匀。On the side of the pruning knife 5 on the support rod 2, there is also a chip discharge hole 8 connected with the installation hole of the pruning knife 5, and the sawdust generated by trimming can be discharged through the chip discharge hole 8, so as to avoid the accumulation of sawdust and affect the molding Board trimming; an adjustment device 9 that can adjust the relative distance between the bearing 6 and the support seat 3 is also provided above the bearing 6, and the operator can adjust the adjustment device 9 according to the thickness of the forming board to change the distance between the bearing 6 and the support seat 3. The distance between the support seats 3 ensures that the bearing 6 can be in contact with the forming plate to achieve positioning and guiding, that is, the distance between the top of the bearing 6 and the top of the support seat 3 is adapted to the thickness of the forming plate, so that the forming plate The trimming remains even.
本实施例中的旋转机4同时插接于支撑杆2和支撑座3上,并且,支撑杆2和旋转机4之间设有可调节旋转机4位置并将其锁紧的锁紧装置10,其锁紧装置10包括套设在支撑杆2上的套筒10a和位于支撑杆2上方并与套筒10a相连的卡座10b以及设于套筒10a外围的可调节该套筒10a直径以松开和夹紧旋转机4的夹紧装置10c,其中,夹紧装置10c由二块与套筒10a相连的夹块和插接于二块夹块之间的夹紧螺钉构成,套筒10a为中空的结构,旋转机4与套筒10a之间间隙配合,并插接于该套筒10a的内腔,并且,其套筒10a、夹紧装置10c、卡座10b为一体成型的结构,在组装该修边工装时,将整个锁紧装置10插接在支撑杆2中设有的安装孔内,利用卡座10b与支撑杆2的顶端接触相连形成支撑,并将卡座10b与支撑杆2通过螺钉固定在一起,然后将旋转电机4插入套筒10a内,最后通过夹紧装置10c将旋转机4夹紧,即完成修剪工具的固定。The rotary machine 4 in this embodiment is plugged on the support rod 2 and the support seat 3 at the same time, and a locking device 10 that can adjust the position of the rotary machine 4 and lock it is provided between the support rod 2 and the rotary machine 4 , the locking device 10 includes a sleeve 10a sleeved on the support rod 2, a card seat 10b located above the support rod 2 and connected to the sleeve 10a, and an adjustable diameter of the sleeve 10a arranged on the periphery of the sleeve 10a. Loosen and clamp the clamping device 10c of the rotary machine 4, wherein the clamping device 10c is composed of two clamping blocks connected to the sleeve 10a and a clamping screw inserted between the two clamping blocks, the sleeve 10a It is a hollow structure, and the rotating machine 4 and the sleeve 10a are in clearance fit, and inserted into the inner cavity of the sleeve 10a, and the sleeve 10a, the clamping device 10c, and the card seat 10b are integrally formed, When assembling this trimming tool, the whole locking device 10 is plugged in the installation hole that is provided with in the support rod 2, and the top of the support rod 2 is used to contact and connect with the clamp 10b to form a support, and the clamp 10b is connected to the support The rods 2 are fixed together by screws, then the rotating motor 4 is inserted into the sleeve 10a, and finally the rotating machine 4 is clamped by the clamping device 10c, that is, the fixing of the pruning tool is completed.
一种成型板修边的方法,该方法是采用旋转机4带动修剪刀5对成型板修边,首先设置支撑杆2将旋转机4和修剪刀5固定,然后在支撑杆2上设置支撑座3对成型板进行水平支撑定位,同时,在旋转机4的转轴上设置轴承6对成型板的修边深度进行限位以及对成型板的移动进行导向,最后手持成型板在支撑座3上来回移动以完成修边。操作简单、方便。A method for trimming formed boards. The method is to use a rotating machine 4 to drive a trimming knife 5 to trim a formed board. First, a support rod 2 is set to fix the rotating machine 4 and the trimming knife 5, and then a support seat is set on the supporting rod 2 3. Horizontally support and position the forming plate. At the same time, set the bearing 6 on the rotating shaft of the rotary machine 4 to limit the trimming depth of the forming plate and guide the movement of the forming plate. Finally, hold the forming plate back and forth on the support seat 3 Move to finish trimming. The operation is simple and convenient.
以上所述的仅是本发明的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些都不会影响本发明实施的效果和专利的实用性。What is described above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, some deformations and improvements can also be made, and these will not affect the implementation of the present invention effect and utility of patents.
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