CN107159031A - A kind of multi-freedom-degree vibration agitating device - Google Patents
A kind of multi-freedom-degree vibration agitating device Download PDFInfo
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- CN107159031A CN107159031A CN201710344319.XA CN201710344319A CN107159031A CN 107159031 A CN107159031 A CN 107159031A CN 201710344319 A CN201710344319 A CN 201710344319A CN 107159031 A CN107159031 A CN 107159031A
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- 238000003756 stirring Methods 0.000 claims description 45
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000012257 stirred material Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract 3
- 238000013019 agitation Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/56—Mixers with shaking, oscillating, or vibrating mechanisms having a vibrating receptacle provided with stirring elements, e.g. independent stirring elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/70—Drives therefor, e.g. crank mechanisms
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
- Accessories For Mixers (AREA)
Abstract
Description
技术领域technical field
本发明属于搅拌机械设备技术领域,具体是涉及一种多自由度振动搅拌装置。The invention belongs to the technical field of stirring mechanical equipment, and in particular relates to a multi-degree-of-freedom vibration stirring device.
背景技术Background technique
随着现代科学技术的发展,对于振动搅拌装置的研究已经历史悠久,具有大量的文献记载,而且它的应用十分广泛,存在于各个领域。但是在现实生活中,振动搅拌操作所涉及的因素却极其复杂,振动搅拌的对象千差万别,振动搅拌的设备各不相同,所要实现的目的也不尽相同,所以如果需要满足生活的需要,现阶段对于振动搅拌装置的研究还远远不够。With the development of modern science and technology, the research on vibrating stirring device has a long history and has a large number of documents, and its application is very extensive and exists in various fields. However, in real life, the factors involved in the operation of vibrating and stirring are extremely complicated. The research on vibrating stirring device is far from enough.
目前,各行各业对于搅拌装置的要求也越来越高,而目前市场上的振动搅拌装置存在着很多问题,大多数的装置不能充分均匀的搅拌物料,而且在操作的时候很复杂,生产效率不高,不能实现多种状态的物料混合搅拌,所以有必要设计一种即低成本又高效的振动搅拌装置来满足市场的要求,实现对不同状态的物料混合均匀搅拌。At present, all walks of life have higher and higher requirements for stirring devices, and there are many problems in the vibrating stirring devices currently on the market. Most of the devices cannot fully and evenly stir materials, and the operation is very complicated. The production efficiency It is not high enough to achieve mixing of materials in various states, so it is necessary to design a low-cost and high-efficiency vibration stirring device to meet market requirements and achieve uniform mixing of materials in different states.
发明内容Contents of the invention
本发明的目的是为了提供一种多自由度振动搅拌装置,使用该装置能够均匀搅拌物料,使得液固物料充分溶解或液液物料充分混合,以解决现有的搅拌装置搅拌不均匀,生产效率不高,不能适应多种形态物料混合搅拌的现状。The purpose of the present invention is to provide a multi-degree-of-freedom vibration stirring device, which can be used to stir materials evenly, so that liquid-solid materials are fully dissolved or liquid-liquid materials are fully mixed, so as to solve the problem of uneven stirring of existing stirring devices and the production efficiency. It is not high, and cannot adapt to the current situation of mixing and stirring materials in various forms.
为达到上述目的,本发明采用的技术方案是:针对于物料的振动搅拌装置,它主要包含两个部分:振动和搅拌。对于振动部分采用平面连杆机构串联一个由曲柄滑块带动的搅拌装置做多自由度振动,同时采用搅拌桨自身转动从而能够实现多自由度振动搅拌混合,使得被搅拌物料的充分均匀混合。In order to achieve the above object, the technical solution adopted in the present invention is: a vibration stirring device for materials, which mainly includes two parts: vibration and stirring. For the vibrating part, a planar linkage mechanism is used in series with a stirring device driven by a crank slider to perform multi-degree-of-freedom vibration, and at the same time, the stirring paddle is used to rotate itself to achieve multi-degree-of-freedom vibration stirring and mixing, so that the materials to be stirred are fully and evenly mixed.
本发明的具体方案是:一种多自由度振动搅拌装置,其特征在于:包括底座、支架一、电机一、小带轮一、皮带一、大带轮一、转轮一、连杆一、电机二、连杆二、连杆三、电机三、连杆四、转轴一、小带轮二、皮带二、大带轮二、支架二、搅拌装置、转轮二、转轴二;所述的支架一通过螺栓安装底座上;所述的电机一通过螺栓安装在底座上,电机一输出轴上装有小带轮一;所述的小带轮一通过皮带一与大带轮一相连;所述的大带轮一安装在转轴二的一端;所述的转轮一安装在转轴的另一端,并通过铰链与连杆一相连;所述的连杆一通过铰链与连杆三相连;所述的电机二通过螺栓安装在连杆一上;所述的连杆二通过铰链与转轮二相连;所述的连杆三通过铰链与连杆四连接;所述的电机三通过螺栓安装在底座上;所述的连杆四安装在转轴一的一端;所述的转轴一通过轴承安装在支架二上;所述的小带轮二安装在电机三的输出轴上;所述的大带轮二安装在转轴一的另一端,并通过皮带二与小带轮二相连;所述的搅拌装置分别与连杆一和连杆二相连;所述的转轮二安装在电机二的输出轴上;所述的转轴二通过轴承安装在支架一上。The specific scheme of the present invention is: a multi-degree-of-freedom vibration stirring device, characterized in that: comprising a base, a bracket, a motor, a small pulley, a belt, a large pulley, a runner, a connecting rod, Two motors, two connecting rods, three connecting rods, three motors, four connecting rods, one rotating shaft, two small pulleys, two belts, two large pulleys, two supports, stirring device, two rotating wheels, two rotating shafts; The support one is installed on the base through bolts; the motor one is installed on the base through bolts, and the output shaft of the motor one is equipped with a small pulley; the small pulley is connected with the large pulley through a belt; The large belt pulley one is installed on one end of the rotating shaft two; the described running wheel one is installed on the other end of the rotating shaft, and is connected with the connecting rod one through a hinge; the described connecting rod one is connected with the connecting rod three through a hinge; The motor 2 is installed on the connecting rod 1 through bolts; the connecting rod 2 is connected with the runner 2 through a hinge; the connecting rod 3 is connected with the connecting rod 4 through a hinge; the motor 3 is installed on the base through bolts above; the connecting rod 4 is installed on one end of the rotating shaft; the rotating shaft 1 is installed on the bracket 2 through the bearing; the small pulley 2 is installed on the output shaft of the motor 3; the large pulley The second is installed on the other end of the rotating shaft one, and is connected with the small pulley two through the belt two; the stirring device is connected with the connecting rod one and the connecting rod two respectively; the two runners are installed on the output shaft of the motor two ; The second rotating shaft is installed on the bracket one through a bearing.
一种多自由度振动搅拌装置,其特征在于:所述的搅拌装置包括:滑块、出料口盖、搅拌桶、搅拌桶盖、联轴器、电机四、进料口盖、搅拌桨;所述的滑块通过焊接与搅拌桶相连,并与连杆一形成移动副;所述的搅拌桶通过铰链与连杆二相连接;所述出料口盖通过螺纹连接搅拌桶上;所述的搅拌桶盖通过螺纹连接在搅拌桶上;所述的电机四通过螺栓安装在搅拌桶盖上;所述的进料口盖通过螺纹连接与搅拌桶盖上;所述搅拌桨和电机四的输出轴通过联轴器相连。A multi-degree-of-freedom vibration stirring device, characterized in that: the stirring device includes: a slider, a discharge port cover, a mixing tank, a mixing tank cover, a coupling, a motor four, a feeding port cover, and a stirring paddle; The slider is connected to the mixing barrel by welding, and forms a moving pair with the first connecting rod; the mixing barrel is connected to the second connecting rod through a hinge; the discharge port cover is connected to the mixing barrel by threads; The mixing tank cover is connected to the mixing tank by threads; the motor four is installed on the mixing tank cover by bolts; the feed inlet cover is connected to the mixing tank cover by threads; the stirring paddle and the motor four The output shaft is connected by a coupling.
本发明的有益效果是:一种多自由度振动搅拌装置的结构简单,操作方便,工作性能好,生产效率高并且制造成本低,能够实现被搅拌物质的充分均匀混合,有望大面积推广。The beneficial effects of the present invention are: a multi-degree-of-freedom vibration stirring device has simple structure, convenient operation, good working performance, high production efficiency and low manufacturing cost, can realize sufficient and uniform mixing of materials to be stirred, and is expected to be popularized in a large area.
附图说明Description of drawings
图1是发明的总体结构示意图;Fig. 1 is the overall structural representation of invention;
图2是发明的搅拌装置的结构示意图;Fig. 2 is the structural representation of the stirring device of invention;
图3是发明的搅拌桨的结构示意图。Fig. 3 is the structural representation of the stirring paddle of invention.
图中底座1、支架一2、电机一3、小带轮一4、皮带一5、大带轮一6、转轮一7、连杆一8、电机二9、连杆二10、连杆三11、电机三12、连杆四13、转轴一14、小带轮二15、皮带二16、大带轮二17、支架二18、搅拌装置19、转轮二20、转轴二21、滑块22、出料口盖23、搅拌桶24、搅拌桶盖25、联轴器26、电机四27、进料口盖28、搅拌桨29。Among the figure base 1, support one 2, motor one 3, small pulley one 4, belt one 5, large pulley one 6, runner one 7, connecting rod one 8, motor two 9, connecting rod two 10, connecting rod Three 11, motor three 12, connecting rod four 13, rotating shaft one 14, small pulley two 15, belt two 16, large pulley two 17, bracket two 18, stirring device 19, runner two 20, rotating shaft two 21, sliding Block 22, discharge opening cover 23, mixing bucket 24, mixing bucket cover 25, shaft coupling 26, motor four 27, feeding opening cover 28, stirring paddle 29.
具体实施方式detailed description
为了使本发明所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例子进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation examples.
一种多自由度振动搅拌装置,其特征在于:包括底座1、支架一2、电机一3、小带轮一4、皮带一5、大带轮一6、转轮一7、连杆一8、电机二9、连杆二10、连杆三11、电机三12、连杆四13、转轴一14、小带轮二15、皮带二16、大带轮二17、支架二18、搅拌装置19、转轮二20、转轴二21;所述的支架一2通过螺栓安装底座1上;所述的电机一3通过螺栓安装在底座1上,电机一3输出轴上装有小带轮一4;所述的小带轮一4通过皮带一5与大带轮一6相连;所述的大带轮一6安装在转轴二21的一端;所述的转轮一7安装在转轴21的另一端,并通过铰链与连杆一8相连;所述的连杆一8通过铰链与连杆三11相连;所述的电机二9通过螺栓安装在连杆一8上;所述的连杆二10通过铰链与转轮二20相连;所述的连杆三11通过铰链与连杆四13连接;所述的电机三12通过螺栓安装在底座1上;所述的连杆四13安装在转轴一14的一端;所述的转轴一14通过轴承安装在支架二18上;所述的小带轮二15安装在电机三12的输出轴上;所述的大带轮二17安装在转轴一14的另一端,并通过皮带二16与小带轮二15相连;所述的搅拌装置19分别与连杆一8和连杆二10相连;所述的转轮二20安装在电机二9的输出轴上;所述的转轴二21通过轴承安装在支架一2上。A multi-degree-of-freedom vibration stirring device is characterized in that it includes a base 1, a bracket 2, a motor 3, a small pulley 4, a belt 5, a large pulley 6, a runner 7, and a connecting rod 8 , motor two 9, connecting rod two 10, connecting rod three 11, motor three 12, connecting rod four 13, rotating shaft one 14, small pulley two 15, belt two 16, large pulley two 17, bracket two 18, stirring device 19. Runner two 20, rotating shaft two 21; the support one 2 is installed on the base 1 through bolts; the motor one 3 is installed on the base 1 through bolts, and the output shaft of the motor one 3 is equipped with a small pulley one 4 ; Described small pulley one 4 links to each other with big pulley one 6 by belt one 5; Described big pulley one 6 is installed on an end of rotating shaft two 21; Described running wheel one 7 is installed on the other side of rotating shaft 21 One end, and link to each other with connecting rod one 8 through hinge; Described connecting rod one 8 links to each other with connecting rod three 11 through hinge; Described motor two 9 is installed on the connecting rod one 8 by bolt; Described connecting rod two 10 is connected with runner 2 20 through a hinge; said connecting rod 3 11 is connected with connecting rod 4 13 through a hinge; said motor 3 12 is installed on the base 1 through bolts; said connecting rod 4 13 is installed on the rotating shaft One end of one 14; said rotating shaft one 14 is installed on the support two 18 by bearing; said small pulley two 15 is installed on the output shaft of motor three 12; said large pulley two 17 is installed on rotating shaft one The other end of 14, and links to each other with small pulley two 15 by belt two 16; Described agitator 19 links to each other with connecting rod one 8 and connecting rod two 10 respectively; Described runner two 20 is installed on motor two 9 On the output shaft; the second rotating shaft 21 is installed on the support one 2 through bearings.
一种多自由度振动搅拌装置,其特征在于:所述的搅拌装置19包括:滑块22、出料口盖23、搅拌桶24、搅拌桶盖25、联轴器26、电机四27、进料口盖28、搅拌桨29;所述的滑块22通过焊接与搅拌桶24相连,并与连杆一8形成移动副;所述的搅拌桶24通过铰链与连杆二10相连接;所述出料口盖23通过螺纹连接搅拌桶24上;所述的搅拌桶盖25通过螺纹连接在搅拌桶24上;所述的电机四27通过螺栓安装在搅拌桶盖25上;所述的进料口盖28通过螺纹连接与搅拌桶盖25上;所述搅拌桨29和电机四27的输出轴通过联轴器26相连。A multi-degree-of-freedom vibration stirring device is characterized in that: the stirring device 19 includes: a slider 22, a discharge port cover 23, a mixing tank 24, a mixing tank cover 25, a shaft coupling 26, a motor 27, an inlet Material mouth cover 28, stirring paddle 29; Described slide block 22 links to each other with mixing bucket 24 by welding, and forms mobile pair with connecting rod one 8; Described mixing bucket 24 is connected with connecting rod two 10 by hinge; The discharge port cover 23 is connected to the mixing tank 24 by threads; the mixing tank cover 25 is connected to the mixing tank 24 by threads; the motor four 27 is installed on the mixing tank cover 25 by bolts; The feed port cover 28 is threadedly connected to the mixing tank cover 25;
工作过程:首先打开进料口盖28将被搅拌物质放入搅拌桶24中,关闭进料口盖28,启动电机四27,使得通过联轴器26连接于电机四27的输出轴上的搅拌桨29转动,从而能够让装在搅拌桶24中的被搅拌物质实现单自由度搅拌。下面实现搅拌装置19的多自由度振动过程:启动电机一3带动小带轮一4转动,从而通过皮带一5带动大带轮一6转动,使得动力通过转轴二21传送给转轮一7从而带动连杆一8运动。在启动电机一3之后,同时启动电机三12,带动小带轮二15转动,从而通过皮带二16带动大带轮二17转动,使得动力通过转轴一14传送给连杆四13,使连杆四13转动,从而带动连杆三11运动,使得连杆三11带动连杆一8运动,最终使得连杆做二自由度运动。同时启动电机二9,使直接连接在电机二9输出轴上的转轮二20转动,从而带动连杆二10将动力传输至连接在连杆一8上的搅拌装置19上,从而使得搅拌装置19在连杆一8上做往复运动。最终实现了被搅拌物质的多自由度振动搅拌,在工作一段时间后,关闭电机一3,电机二9,电机三12,电机四27,打开出料口盖23,将被搅拌物质倒出。Working process: first open the feed port cover 28 and put the material to be stirred into the mixing bucket 24, close the feed port cover 28, start the motor 27, so that the stirring on the output shaft of the motor 4 27 is connected through the coupling 26 The paddle 29 rotates so that the material to be stirred contained in the mixing bucket 24 can be stirred with a single degree of freedom. Realize the multi-degree-of-freedom vibration process of stirring device 19 below: start motor-3 drives small pulley-4 to rotate, thereby drives big pulley-6 to rotate by belt-5, makes power transmit to runner-7 by rotating shaft-221 thereby Drive connecting rod-8 to move. After starting motor one 3, start motor three 12 simultaneously, drive small pulley two 15 to rotate, thereby drive big pulley two 17 to rotate through belt two 16, make power transmit to connecting rod four 13 by rotating shaft one 14, make connecting rod Four 13 rotates, thereby drives connecting rod three 11 to move, makes connecting rod three 11 drive connecting rod one 8 to move, finally makes connecting rod do two-degree-of-freedom motion. Simultaneously start the motor two 9 to rotate the runner two 20 directly connected to the output shaft of the motor two 9, thereby driving the connecting rod two 10 to transmit power to the stirring device 19 connected to the connecting rod one 8, thereby making the stirring device 19 reciprocates on connecting rod one 8. Finally, the multi-degree-of-freedom vibration stirring of the stirred material is realized. After working for a period of time, the first motor 3, the second motor 9, the third motor 12, and the fourth motor 27 are turned off, the discharge port cover 23 is opened, and the stirred material is poured out.
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CN109012282A (en) * | 2018-07-04 | 2018-12-18 | 合肥欧语自动化有限公司 | A kind of automatic material machine convenient for stirring |
CN108854785A (en) * | 2018-07-16 | 2018-11-23 | 芜湖康奇制药有限公司 | A kind of no ribbon oscillatory type pharmacy powder mixing device |
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Application publication date: 20170915 |