CN107158783B - Automatic filter screen filling device - Google Patents

Automatic filter screen filling device Download PDF

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Publication number
CN107158783B
CN107158783B CN201710469442.4A CN201710469442A CN107158783B CN 107158783 B CN107158783 B CN 107158783B CN 201710469442 A CN201710469442 A CN 201710469442A CN 107158783 B CN107158783 B CN 107158783B
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Prior art keywords
roller
frame
cylinder
frame plate
heating
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CN201710469442.4A
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CN107158783A (en
Inventor
周静静
陆迪涛
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Lixin County Feida Network Industry Co ltd
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Lixin County Feida Network Industry Co ltd
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Priority to CN201710469442.4A priority Critical patent/CN107158783B/en
Publication of CN107158783A publication Critical patent/CN107158783A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements

Abstract

The invention discloses an automatic filter screen filling device which comprises a frame plate, a charging roller, a receiving roller, a hot stitching device, a hob, a guide roller, a filling cylinder, a frame conveying device and a collecting bin, wherein the charging roller comprises a first roller, a second roller and a third roller, the first roller, the second roller and the third roller are respectively and vertically connected to the frame plate in a rotating mode, the second roller is located between the first roller and the third roller, the hot stitching device is further arranged on the frame plate, an easy-to-tear line processing device is arranged in front of the hot stitching device, the guide roller used for adjusting the position is rotatably connected to the frame plate, the filling cylinder is arranged below the guide roller, the frame conveying device is arranged below the filling cylinder, and the receiving roller is rotatably connected to the tail end of the frame plate. The invention can directly produce the filter element and automatically load the filter element into the frame, thereby greatly saving labor and improving production efficiency.

Description

Automatic filter screen filling device
Technical Field
The invention belongs to the technical field of machining, and particularly relates to an automatic filter screen filling device.
Background
The filter screen is called filter screen for short, and its function is to filter impurities. Has the performances of acid resistance, alkali resistance, temperature resistance, wear resistance and the like; the method is mainly used in the industries of mining, petroleum, chemical engineering, food, medicine, mechanical manufacturing and the like. The filter screen is divided into a textile fiber filter screen and a metal filter screen. The compressed active carbon filter element in the textile fiber filter screen adopts coal-based active carbon with high adsorption value and coconut shell active carbon as filter materials, and is sintered, compressed and formed by adding food-grade adhesive. The inside and the outside of the compressed active carbon filter element are respectively wrapped with a layer of non-woven fabric with filtering effect, so that the carbon core can not drop carbon powder. The filter element can be directly filtered, the process is simple, the air permeability is good, the filter element can be used only by manually installing the filter element into the frame for fixing, and the processing efficiency is low, so that a novel automatic filter screen filling device is needed to be designed.
Disclosure of Invention
According to the defects of the prior art, the invention aims to solve the technical problem of providing the automatic filter screen filling device, which realizes automatic filling of the filter screen through the automatic filling device, solves the problems of troublesome installation and low manual filling efficiency of the traditional filter screen, and has the characteristics of high automation degree and high working efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a filter screen automatic filling device, a serial communication port, filter screen automatic filling device includes the frame board, the cylinder of feeding, receive the material cylinder, the hot sewing device, the hobbing cutter, the guide roller, load a section of thick bamboo, frame conveyor and collection storehouse, the cylinder of feeding includes first cylinder, second cylinder and third cylinder, first cylinder, second cylinder and third cylinder rotate perpendicularly respectively and connect on the frame board, the second cylinder is located between first cylinder and the third cylinder, still be equipped with hot sewing device on the frame board, hot sewing device the place ahead is equipped with easily tears line processingequipment, it is connected with the guide roller that is used for the adjusting position to rotate on the frame board, the guide roller below is equipped with loads a section of thick bamboo, it is equipped with frame conveyor to load a section of thick bamboo below, the frame board end rotates and is connected with and receives the material cylinder.
Wherein frame conveyor includes the storage box, conveyer belt and band pulley, and the band pulley includes electronic band pulley and driven pulleys, and electronic band pulley and driven pulleys all establish on the frame board, and the cover has the conveyer belt on electronic band pulley and driven pulleys, and the upper surface interval of conveyer belt is equipped with the horizontal pole, is equipped with the storage box above the conveyer belt, and the storage box bottom is equipped with the through-hole, and the width of through-hole equals with the interval between the horizontal pole, the bottom of storage box and the horizontal pole frictional contact on the conveyer belt, be equipped with the collection storehouse of convenient processing in frame conveyor's below. The easy-to-tear line processing device comprises a rotating shaft, a toothed annular cutter and a cutter supporting roller, wherein the rotating shaft is vertically connected to a frame plate in a rotating mode, the rotating shaft is fixedly provided with the two toothed annular cutters side by side, the cutter supporting roller is arranged below the toothed annular cutter, and the cutter supporting roller is meshed with the toothed annular cutter. The outer surface of the cutter supporting roller is wrapped with a rubber layer. The hot sewing device is characterized in that the hot sewing device is composed of two symmetrically arranged heating barrels, the two heating barrels are perpendicular to and rotatably connected to a frame plate, a gap for allowing an interlayer to pass through is reserved between the two heating barrels, each heating barrel comprises an electric slip ring, a base barrel, a normally closed temperature control switch, a power line, an electric knife and a heating wire, the two heating knives are stainless steel annular knives, the two stainless steel annular knives are respectively sleeved at two ends of the base barrel in a sleeved mode, the base barrel is rotatably connected to the frame plate, the electric slip ring is arranged at the axis of the base barrel, one end of the electric slip ring is electrically connected with the power line, the other end of the electric slip ring is electrically connected with the heating wire, the heating wires are tightly attached to the heating knives, the base barrel is rotatably connected to the frame plate, the normally closed temperature control switch is further arranged in the base barrel, the normally closed temperature control switch is connected to the power line in series, and the upper heating knives of the two heating barrels are in rolling contact. The base cylinder is made of ceramic fibers. The filling cylinder comprises a rotating cylinder and a pressing and cutting device, the pressing and cutting device is four and is uniformly distributed on the outer surface of the rotating cylinder, the pressing and cutting device comprises two transverse cutters and a pressing ring, the two transverse cutters are arranged along the outer surface bus of the rotating cylinder, the pressing ring is fixed on the outer surface of the rotating cylinder between the two transverse cutters, and the rotating cylinder is rotatably connected to the frame plate.
The automatic cutting machine has the beneficial effects that the automatic processing of the filter screen can be realized, the filter screen is cut according to the requirement, and the filter screen is automatically filled into the frame after being cut, so that the working efficiency is greatly improved, the full-automatic operation is realized, and the labor cost is saved.
Drawings
The following brief description of the drawings and the reference numerals in the drawings attached hereto:
FIG. 1 is a block diagram of an embodiment of an automatic filter screen loading apparatus according to the present invention;
FIG. 2 is a block diagram of an embodiment of the thermal suturing device of the present invention;
FIG. 3 is a block diagram of an embodiment of the cartridge of the present invention.
Wherein, 1, a frame plate; 2. a first roller, 3, a second roller; 4. a third drum; 5. a material receiving roller; 6. a thermal seaming device; 7. hobbing cutters; 8. a filling cylinder; 9. a storage box; 10. a conveyor belt; 11. a collecting bin; 601. a base cylinder; 602. an electrical slip ring; 603. an electric knife; 604. a heating wire; 801. a rotating drum; 802. a transverse cutter; 803. and (7) pressing a ring.
Detailed Description
The following description of the embodiments with reference to the drawings is provided to describe the embodiments of the present invention, and the embodiments of the present invention, such as the shapes and configurations of the components, the mutual positions and connection relationships of the components, the functions and working principles of the components, the manufacturing processes and the operation and use methods, etc., will be further described in detail to help those skilled in the art to more completely, accurately and deeply understand the inventive concept and technical solutions of the present invention.
As shown in figure 1, the automatic filter screen filling device comprises a frame plate 1, a material charging roller, a material receiving roller 5, a heat stitching device 6, a hob 7, a material guiding roller, a filling cylinder 8, a frame conveying device and a collecting bin 11, wherein the material charging roller comprises a first roller 2, a second roller 3 and a third roller 4, the first roller 2, the second roller 3 and the third roller 4 are respectively and vertically connected to the frame plate 1 in a rotating way, the second roller 3 is positioned between the first roller 2 and the third roller 4, wound roll non-woven fabrics are respectively sleeved on the first roller 2 and the third roller 4, a wound roll activated carbon fiber layer is sleeved on the second roller 3, the activated carbon fiber layer is pulled to advance, the wound roll non-woven fabrics on the first roller 2 and the second roller 3 are also pulled out, the interlayer body is covered on the upper surface and the lower surface of an activated carbon fiber layer respectively to form an interlayer body and enters a hot sewing device 6, the sewn interlayer body continues to pass through an easy-to-tear line processing device, the easy-to-tear line processing device comprises a rotating shaft, a toothed annular cutter and a cutter supporting roller, the rotating shaft is vertically and rotatably connected onto a frame plate 1, two toothed annular cutters are fixed on the rotating shaft side by side, the cutter supporting roller is arranged below the toothed annular cutter and meshed with the toothed annular cutter, a rubber layer wraps the outer surface of the cutter supporting roller, and when the hot sewn interlayer body passes through the space between the cutter supporting roller and the toothed annular cutter, two easy-to-tear lines can be cut on the interlayer body. The frame plate 1 is rotatably connected with a guide roller for adjusting the position of the interlayer body, the frame plate 1 is also provided with a loading cylinder 8, a frame conveying device is arranged below the loading cylinder 8, and the interlayer body passes through the position between the loading cylinder 8 and the frame conveying device and is wound on a material receiving roller 5 which is also rotatably connected with the frame plate 1. Frame conveyor includes storage box 9, conveyer belt 10 and band pulley, the band pulley includes electric pulley and driven pulleys, electric pulley and driven pulleys all establish on frame plate 1, the cover has conveyer belt 10 on electric pulley and driven pulleys, the upper surface interval of conveyer belt 10 is equipped with the horizontal pole, be equipped with storage box 9 above conveyer belt 10, storage box 9 bottom is equipped with the through-hole, the width of through-hole equals with the interval between the horizontal pole, the bottom of storage box 9 and the horizontal pole frictional contact on the conveyer belt 10, move when conveyer belt 10, under the effect of gravity, the frame in storage box 9 loops through-hole bottom storage box 9 and falls on position between the horizontal pole of 10 upper surface of conveyer belt, loading cylinder 8 will cut sandwich body installs on the frame directly below, realize the automatic installation of filter screen, it collects storehouse 11 to be equipped with in frame conveyor's below, the filter screen that processes then falls into and collects storehouse 11, conveniently transport.
As shown in fig. 2, the thermal suture device 6 is two symmetrically arranged heating cylinders, the two heating cylinders are perpendicular to and rotatably connected to the frame plate 1, a gap through which the interlayer body passes is left between the two heating cylinders, the heating cylinders include an electrical slip ring 602, a base cylinder 601, a normally closed temperature control switch, a power line, an electrical knife 603 and a heating wire 604, the two heating knives are stainless steel annular knives, the two stainless steel annular knives are respectively sleeved at two ends of the base cylinder 601, the base cylinder 601 is rotatably connected to the frame plate 1, the electrical slip ring 602 is arranged at the axial center of the base cylinder 601, one end of the electrical slip ring 602 is electrically connected to the power line, the other end of the electrical slip ring 602 is electrically connected to the heating wire 604, the heating wire 604 is tightly attached to the heating knives to provide heat, the base cylinder 601 is rotatably connected to the frame plate 1, a normally closed temperature control switch is further arranged in the base cylinder 601, the normally closed temperature control switch is connected to the power line in series for controlling the temperature of the heating knives, and the base cylinder 601 is supported by ceramic fibers, thereby effectively isolating heat. The upper heating knives of the two heating cylinders are in rolling contact, the heating wires 604 heat the heating knives, and when the sandwich body passes through the heating knives in rolling contact, the heating knives thermally sew the sandwich body.
As shown in fig. 3, the filling cylinder includes a rotating cylinder 801 and four press-cutting devices, the four press-cutting devices are uniformly distributed on the outer surface of the rotating cylinder 801, each press-cutting device includes two transverse cutters 802 and a press ring 803, the two transverse cutters 802 are arranged along a generatrix of the outer surface of the rotating cylinder 801, the press ring 803 is fixed on the outer surface of the rotating cylinder 801 between the two transverse cutters 802, the rotating cylinder 801 is rotatably connected to the frame plate 1, the roller rotates to drive the cutters to transversely cut off the interlayer, the press ring 803 of the rotating cylinder 801 presses one end of the cut into a frame on the conveyor belt 10 right below, the conveyor belt 10 advances, the rotating cylinder 801 continues to rotate, the interlayer is torn along the easy-tear lines on the two sides of the processed interlayer, the interlayer is completely pressed into the frame under the action of the press ring 803, and the interlayer is cut off by the second transverse cutter 802 after the interlayer is completely pressed in. The sandwich body residual material cut into the rectangular frame is rolled on a material receiving roller 5, and automatic filling is realized.
The working principle is as follows: according to the invention, firstly, the non-woven fabric is respectively arranged on a first roller 2 and a third roller 4, the activated carbon fiber layer is arranged on a second roller 3, the activated carbon fiber layer and the non-woven fabric are respectively pulled and are converged at a hot stitching device 6 through a guide roller, at the moment, the hot stitching device 6 is heated, the activated carbon fiber layer and the non-woven fabric are pressed into a sandwich body through hot stitching of an electric knife 603, the sandwich body continuously passes through an easy-tearing line processing device, the easy-tearing line processing device is processed into two easy-tearing lines at two sides of the sandwich body, the sandwich body of the processed easy-tearing line enters the lower part of a filling cylinder 8 under the guide roller, a frame conveying device is arranged below the filling cylinder 8, the frame is conveyed to the lower part of the filling cylinder 8 from a storage box 9 through a conveying belt, the sandwich body is cut, extruded and arranged in the frame to realize filling through the filling cylinder 8, the conveying belt 10 enters a collection bin 11 after the filling is completed, and the sandwich body cut into a rectangular frame is rolled on a material receiving roller 5 to realize automatic filling.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to adopt various insubstantial modifications of the inventive concept and solution, or to apply the inventive concept and solution directly to other applications without modification. The protection scope of the present invention shall be subject to the protection scope defined by the claims.

Claims (5)

1. The automatic filter screen loading device is characterized by comprising a frame plate (1), a loading roller, a receiving roller (5), a hot sewing device (6), a hob (7), a guide roller, a loading barrel (8), a frame conveying device and a collecting bin (11), wherein the loading roller comprises a first roller (2), a second roller (3) and a third roller (4), the first roller (2), the second roller (3) and the third roller (4) are respectively and vertically connected to the frame plate (1) in a rotating manner, the second roller (3) is positioned between the first roller (2) and the third roller (4), the frame plate (1) is further provided with the hot sewing device (6), the front part of the hot sewing device (6) is provided with an easily-torn line processing device, the frame plate (1) is rotatably connected with a guide roller for adjusting the position, the lower part of the guide roller is provided with the loading barrel (8), the frame conveying device is arranged below the loading barrel (8), and the tail end of the frame plate (1) is rotatably connected with the receiving roller (5);
the frame conveying device comprises a material storage box (9), a conveying belt (10) and belt wheels, wherein the belt wheels comprise electric belt wheels and driven belt wheels, the electric belt wheels and the driven belt wheels are arranged on a frame plate (1), the conveying belt (10) is sleeved on the electric belt wheels and the driven belt wheels, cross rods are arranged on the upper surfaces of the conveying belt (10) at intervals, the material storage box (9) is arranged above the conveying belt (10), through holes are formed in the bottom of the material storage box (9), the width of each through hole is equal to the interval between the cross rods, the bottom of the material storage box (9) is in friction contact with the cross rods on the conveying belt (10), and a collection bin (11) convenient to process is arranged below the frame conveying device;
the hot sewing device (6) is composed of two symmetrically arranged heating cylinders, the two heating cylinders are perpendicular to and rotatably connected to a rack plate (1), a gap through which a sandwich body passes is reserved between the two heating cylinders, each heating cylinder comprises an electric slip ring (602), a base cylinder (601), a normally closed temperature control switch, a power line, an electric heating knife (603) and a heating wire (604), the heating knives are two stainless steel annular knives which are respectively sleeved at two ends of the base cylinder (601), the base cylinder (601) is rotatably connected to the rack plate (1), the electric slip ring (602) is arranged at the axis of the base cylinder (601), one end of the electric slip ring (602) is electrically connected with the power line, the other end of the electric slip ring (602) is electrically connected with the heating wire (604), the heating wire (604) is tightly attached to the heating knives, the base cylinder (601) is rotatably connected to the rack plate (1), the normally closed temperature control switch is further arranged in the base cylinder (601), the normally temperature control switch is connected to the power line in series, and the upper closed heating knives of the two heating cylinders are in rolling contact;
the first roller (2) and the third roller (4) are respectively sleeved with wound roll non-woven fabrics, the second roller (3) is sleeved with a wound roll activated carbon fiber layer, the activated carbon fiber layer is pulled to move forward, the wound roll non-woven fabrics on the first roller (2) and the second roller (3) are pulled out, the wound roll non-woven fabrics respectively cover the upper surface and the lower surface of the activated carbon fiber layer to form a sandwich body, the sandwich body enters a hot sewing device (6), and the sewn sandwich body continuously passes through an easy-to-tear line processing device;
the sandwich body passes through the position between the filling cylinder (8) and the frame conveying device and is wound on a material receiving roller (5) which is also connected with the frame plate (1) in a rotating way;
the frame in the storage box (9) loops through the through-hole of storage box (9) bottom and falls on the position between the horizontal pole of conveyer belt (10) upper surface, and filling section of thick bamboo (8) will cut the sandwich body and install on the frame directly below, realize the automatic installation of filter screen.
2. The automatic filter screen loading device according to claim 1, wherein the easy-to-tear line processing device comprises a rotating shaft, a tooth-shaped annular cutter and a cutter supporting roller, the rotating shaft is vertically and rotatably connected to the frame plate (1), two tooth-shaped annular cutters are fixed on the rotating shaft side by side, the cutter supporting roller is arranged below the tooth-shaped annular cutter, and the cutter supporting roller is meshed with the tooth-shaped annular cutter.
3. The automatic filter screen loading device according to claim 2, wherein the outer surface of the cutter supporting roller is covered with a rubber layer.
4. The automatic filter screen filling device according to claim 1, wherein the base cylinder (601) is made of ceramic fiber.
5. The automatic filter screen filling device according to claim 1, wherein the filling cylinder (8) comprises a rotating cylinder (801) and four pressing-cutting devices, the four pressing-cutting devices are uniformly distributed on the outer surface of the rotating cylinder (801), each pressing-cutting device comprises two transverse cutters (802) and a pressing ring (803), the two transverse cutters (802) are arranged along a generatrix of the outer surface of the rotating cylinder (801), the pressing ring (803) is fixed on the outer surface of the rotating cylinder (801) between the two transverse cutters (802), and the rotating cylinder (801) is rotatably connected to the frame plate (1).
CN201710469442.4A 2017-06-20 2017-06-20 Automatic filter screen filling device Active CN107158783B (en)

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Application Number Priority Date Filing Date Title
CN201710469442.4A CN107158783B (en) 2017-06-20 2017-06-20 Automatic filter screen filling device

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CN107158783B true CN107158783B (en) 2022-11-25

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CN109051134A (en) * 2018-09-27 2018-12-21 安徽省新旭堂茶业有限公司 A kind of tea dry sorting packing device
CN109091931B (en) * 2018-10-29 2021-09-10 河南利欣制药股份有限公司 Filter screen capable of automatically adjusting position
CN109091935B (en) * 2018-10-29 2021-09-10 河南利欣制药股份有限公司 Automatic filter screen adjusting device

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