CN204675537U - Clutch surface full automaticity claims to twine all-in-one - Google Patents
Clutch surface full automaticity claims to twine all-in-one Download PDFInfo
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- CN204675537U CN204675537U CN201520351514.1U CN201520351514U CN204675537U CN 204675537 U CN204675537 U CN 204675537U CN 201520351514 U CN201520351514 U CN 201520351514U CN 204675537 U CN204675537 U CN 204675537U
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- twine
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Abstract
The utility model relates to clutch surface full automaticity and claims to twine all-in-one, it comprises frame, be arranged on the electrical controller in described frame, and the title line thread handling system be arranged on the table top of described frame, winding system and discharge system, title line and line sending is carried out by described title line thread handling system, by described winding system, material is wound around, de-material is carried out by described discharge system, described title line thread handling system comprises meter counter, line is claimed by described meter counter, described winding system comprises winding disk body and is wound around running roller, material winding is carried out by described winding disk body and winding running roller, discharging is carried out by described discharge system after described winding system has been wound around.All-in-one of the present utility model, can claim line to carry out together with curling, continuously uninterrupted production, and efficiency is high, and decreases labour power, reduces labour intensity, has saved cost.
Description
Technical field
The utility model belongs to auto parts and components production field, especially auto parts and components process units, is specifically related to a kind of clutch surface full automaticity and claims to twine all-in-one.
Background technology
Unit consumption amount for the winding blank of clutch surface compacting directly can affect the quality of clutch surface, if the too high waste causing cost of unit consumption, too lowly effective control of product rejection, decorative pattern and internal-and external diameter size is directly caused directly to affect the bursting strength of product and the shrinkage of product.Therefore, the amount being wound around blank of controlling well in clutch surface winding process is the important method ensureing clutch surface quality.
The winding blank of current clutch surface has two kinds of forms to realize: one, adopt traditional artificial title line, artificial feeding coordinates semi-automatic winding machine molded blank; Two, adopt full automaticity to claim line machine to claim line, artificial feeding coordinates semi-automatic winding machine molded blank.These utilize a large amount of labour powers to realize industrial method, and not only the quality of product cannot ensure, production efficiency is also very low.
No matter clutch surface shaping is manually claim line, and artificial feeding coordinates semi-automatic winding machine molded blank, feeding, or claims line machine to claim line, and artificial feeding coordinates semi-automatic winding machine molded blank, feeding.These two kinds of modes make the labour intensity of workman high, inefficiency, and cause artificial waste greatly, constant product quality can not be guaranteed simultaneously.
Utility model content
For solving the problems of the technologies described above, the utility model provides a kind of clutch surface full automaticity and claims to twine all-in-one, and this machine can complete simultaneously claim line and winding, and production efficiency is high, constant product quality.
For achieving the above object, the technical solution of the utility model is as follows:
Clutch surface full automaticity claims to twine all-in-one, it comprises frame, be arranged on the electrical controller in described frame, and the title line thread handling system be arranged on the table top of described frame, winding system and discharge system, title line and line sending is carried out by described title line thread handling system, by described winding system, material is wound around, de-material is carried out by described discharge system, described title line thread handling system comprises meter counter, line is claimed by described meter counter, described winding system comprises winding disk body and is wound around running roller, material winding is carried out by described winding disk body and winding running roller, discharging is carried out by described discharge system after described winding system has been wound around.
In a preferred embodiment of the present utility model, comprise further, described title line thread handling system also comprises wire feeder, cable cutter and tangent line sensor, described wire feeder is used for mass transport to described winding system, described tangent line sensor to receive after the data of described meter counter by tangent line Signal transmissions to described cable cutter, described cable cutter inlet wire tangent line.
In a preferred embodiment of the present utility model, comprise further, described winding disk body and winding running roller are wound around by motor driver respectively.
In a preferred embodiment of the present utility model, comprise further, described winding system also comprises inlet wire sensor and defeated line swing pipe, described inlet wire sensor detects that material line enters into described winding system, motor starts to drive described winding disk body and be wound around running roller inlet wire to be wound around, and described defeated line swing pipe is by swinging auxiliary winding.
In a preferred embodiment of the present utility model, comprise further, described winding system also comprises winding frame, and described inlet wire sensor, winding disk body, winding running roller and defeated line swing pipe are all arranged on described winding frame, and described winding frame is fixed on the table top of described frame.
In a preferred embodiment of the present utility model, comprise further, described discharge system comprises some discharging thimbles and drives the cylinder of described discharging thimble work, and described Telescopic-cylinder drives the motion of described discharging thimble to carry out discharging.
The beneficial effects of the utility model are:
One, all-in-one of the present utility model, can claim line to carry out together with curling, continuously uninterrupted production, and efficiency is high, and decreases labour power, reduces labour intensity, has saved cost.
Two, the stable performance of all-in-one of the present utility model, Product processing unitarity is good, and product decorative pattern is consistent, and little with a collection of product internal-and external diameter error, good product quality.
Three, machine of the present utility model can control automatically, and working service is convenient, not fragile.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 structural representation of the present utility model.
Fig. 2 is the birds-eye view of Fig. 1.
One, 1-frame, 2-claims line thread handling system, 3-winding system, 4-discharge system, 5-electrical controller, 21-meter counter, 22-wire feeder, 23-tangent line sensor, 24-cable cutter, 31-is wound around frame, 32-inlet wire sensor, the defeated line oscillator of 33-, 34-is wound around disk body, and 35-is wound around running roller, 41-discharging thimble, 42-cylinder.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment
As shown in Figure 1-2, disclose a kind of clutch surface full automaticity in the present embodiment to claim to twine all-in-one, it comprises frame 1, is arranged on the electrical controller 5 in above-mentioned frame 1 and is arranged on title line thread handling system 2, winding system 3 and the discharge system 4 on the table top of above-mentioned frame 1, title line and line sending is carried out by above-mentioned title line thread handling system 2, be wound around by above-mentioned winding system 3 pairs of materials, carry out de-material by above-mentioned discharge system 4.
Concrete, above-mentioned title line thread handling system comprises meter counter 21, wire feeder 22, cable cutter 24 and tangent line sensor 23, line is claimed by above-mentioned meter counter 21, above-mentioned line sending, 22 for giving above-mentioned winding system 3 by mass transport, and above-mentioned tangent line sensor 23 to receive after the data of above-mentioned meter counter 21 by tangent line Signal transmissions to above-mentioned cable cutter 24, above-mentioned cable cutter 24 inlet wire tangent line.
Above-mentioned winding system 3 comprises winding frame 31, inlet wire sensor 32, defeated line swing pipe 33, is wound around disk body 34 and is wound around running roller 35, carry out material winding by above-mentioned winding disk body 34 and winding running roller 35, after above-mentioned winding system 3 has been wound around, carry out discharging by above-mentioned discharge system 4.
Concrete, above-mentioned inlet wire sensor 32, winding disk body 34, winding running roller 35 and defeated line swing pipe 33 are all arranged on above-mentioned winding frame 31, above-mentioned winding frame 31 is fixed on the table top of above-mentioned frame 1, above-mentioned inlet wire sensing, 32 detect that material line enters into above-mentioned winding system 3, motor starts to drive above-mentioned winding disk body 34 and be wound around running roller 35 inlet wire to be wound around, and above-mentioned defeated line swing pipe 33 is by swinging auxiliary winding.
Above-mentioned discharge system comprises some discharging thimbles and drives the cylinder of above-mentioned discharging thimble work, and above-mentioned Telescopic-cylinder drives the motion of above-mentioned discharging thimble to carry out discharging.
Principle of work flow process of the present utility model:
1. claim line thread handling system: be fixed on main body pedestal on weighing with meter counter by driving air motor, after sensor obtains signal, starting air motor, meter counter are worked simultaneously, air motor (feed appliance) realizes transmission of weighing and also realizes automatic feeding, after meter counter detects the length of needed raw material, (by meter counter inverse material weight) provides signal stopping motor and meter counter, and cuts off tree lace by cable cutter.
2. winding system: start winding system while air motor work, air motor line sending is delivered to running roller by the defeated spool of swing and is wound around the rotation swinging and be wound around disk body between disk body by swinging defeated spool and realizes winding work, the finished product decorative pattern be wound around is evenly attractive in appearance, structural integrity, internal-and external diameter is unified.
3. automatic material separator system: after obtaining twining settling signal, de-material cylinder operation, ejects thimble, thimble promotes blank and comes off, realize dynamic taking off automatically to expect, trigger de-material sensor output signal starting title line thread handling system and winding system when blank comes off, go round and begin again and realize continuous seepage.
4. electric system: the actuating signal of every part is integrated, thus completes action needed for each portion, and realize continuously uninterrupted production.Electric system uses the sensor that sensitivity is higher, and use the intelligent controllers such as PLC and complete more complicated automatic control, overall circuit is simple, easy to maintenance.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (6)
1. clutch surface full automaticity claims to twine all-in-one, it comprises frame, be arranged on the electrical controller in described frame, and the title line thread handling system be arranged on the table top of described frame, winding system and discharge system, title line and line sending is carried out by described title line thread handling system, by described winding system, material is wound around, de-material is carried out by described discharge system, it is characterized in that, described title line thread handling system comprises meter counter, line is claimed by described meter counter, described winding system comprises winding disk body and is wound around running roller, material winding is carried out by described winding disk body and winding running roller, discharging is carried out by described discharge system after described winding system has been wound around.
2. clutch surface full automaticity according to claim 1 claims to twine all-in-one, it is characterized in that, described title line thread handling system also comprises wire feeder, cable cutter and tangent line sensor, described wire feeder is used for mass transport to described winding system, described tangent line sensor to receive after the data of described meter counter by tangent line Signal transmissions to described cable cutter, described cable cutter inlet wire tangent line.
3. clutch surface full automaticity according to claim 1 claims to twine all-in-one, it is characterized in that, described winding disk body and winding running roller are wound around by motor driver respectively.
4. clutch surface full automaticity according to claim 3 claims to twine all-in-one, it is characterized in that, described winding system also comprises inlet wire sensor and defeated line swing pipe, described inlet wire sensor detects that material line enters into described winding system, motor starts to drive described winding disk body and be wound around running roller inlet wire to be wound around, and described defeated line swing pipe is by swinging auxiliary winding.
5. clutch surface full automaticity according to claim 4 claims to twine all-in-one, it is characterized in that, described winding system also comprises winding frame, described inlet wire sensor, winding disk body, winding running roller and defeated line swing pipe are all arranged on described winding frame, and described winding frame is fixed on the table top of described frame.
6. clutch surface full automaticity according to claim 1 claims to twine all-in-one, it is characterized in that, described discharge system comprises some discharging thimbles and drives the cylinder of described discharging thimble work, and described Telescopic-cylinder drives the motion of described discharging thimble to carry out discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520351514.1U CN204675537U (en) | 2015-05-27 | 2015-05-27 | Clutch surface full automaticity claims to twine all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520351514.1U CN204675537U (en) | 2015-05-27 | 2015-05-27 | Clutch surface full automaticity claims to twine all-in-one |
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| Publication Number | Publication Date |
|---|---|
| CN204675537U true CN204675537U (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520351514.1U Active CN204675537U (en) | 2015-05-27 | 2015-05-27 | Clutch surface full automaticity claims to twine all-in-one |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108688191A (en) * | 2018-05-11 | 2018-10-23 | 来安县隆华摩擦材料有限公司 | A kind of processing of car clutch face sheet is around embryo technique |
-
2015
- 2015-05-27 CN CN201520351514.1U patent/CN204675537U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108688191A (en) * | 2018-05-11 | 2018-10-23 | 来安县隆华摩擦材料有限公司 | A kind of processing of car clutch face sheet is around embryo technique |
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| GR01 | Patent grant |