CN107154293B - Cable former control system based on protection machanism - Google Patents
Cable former control system based on protection machanism Download PDFInfo
- Publication number
- CN107154293B CN107154293B CN201710507594.9A CN201710507594A CN107154293B CN 107154293 B CN107154293 B CN 107154293B CN 201710507594 A CN201710507594 A CN 201710507594A CN 107154293 B CN107154293 B CN 107154293B
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- control system
- cable
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims description 5
- 230000035939 shock Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 239000006096 absorbing agent Substances 0.000 claims description 2
- 238000003745 diagnosis Methods 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000013016 damping Methods 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012681 fiber drawing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
Abstract
The application discloses a cable former control system based on a protection mechanism, which comprises the protection mechanism distributed at the bottom of the cable former, wherein the protection mechanism comprises four rectangular adjusting protection seats, and adjacent adjusting protection seats are fixedly connected through I-steel; the adjusting protection seat comprises a top seat and a positioning base which are distributed relatively, and a thrust ball bearing and a spiral damping piece are sequentially arranged between the top seat and the positioning base from bottom to top. According to the application, the four adjusting protection seats distributed in a rectangular shape are fixedly connected with the I-steel, so that the tension of the cable can be kept uniform, the quality of the cable is ensured, the stability of the whole cable forming machine is greatly improved, the service life of the cable forming machine is greatly prolonged, the production quality and the production efficiency of the cable are improved, the production cost is reduced, and the cable forming machine has good practical value.
Description
Technical Field
The application belongs to the field of cabling machines, and particularly relates to a cabling machine control system based on a protection mechanism.
Background
The optical fiber cable manufacturing industry is gradually upgraded, and the transfer trend of the prefabricated rod at the upstream of the industrial chain to China is clear. The industry chain is continuously prolonged from the initial optical cable processing to optical fiber drawing under the influence of the transfer of the traditional manufacturing industry to China under the international division of industry. Along with the promotion of the China 4G network, the development is more rapid. The sales income is increased from 445.30 hundred million yuan in 2009 to 1269.21 hundred million yuan in 2013, and the annual average composite growth rate is 29.93%, so that the application prospect of the cable forming machine is wide. However, in the process of using impact, the traditional cabling machine can cause certain damage to internal structural components, and the transmission performance of the cable is affected.
Disclosure of Invention
The application aims to overcome the problems in the prior art and provide a cable former control system based on a protection mechanism, which effectively improves the stability of a cable former and ensures the quality of cables.
In order to achieve the technical purpose and the technical effect, the application is realized by the following technical scheme:
the control system of the cabling machine based on the protection mechanism comprises the protection mechanism distributed at the bottom of the cabling machine, wherein the protection mechanism comprises four adjusting protection seats distributed in a rectangular shape, and adjacent adjusting protection seats are fixedly connected through I-steel;
the adjusting protection seat comprises a top seat and a positioning base which are distributed oppositely, and a thrust ball bearing and a spiral damping piece are sequentially arranged between the top seat and the positioning base from bottom to top;
the top seat comprises a top plate, four guide posts which are rectangular in distribution are vertically arranged around the bottom of the top plate, a spiral post is vertically arranged in the center of the bottom of the top plate, and spiral bulges are arranged on the periphery of the spiral post;
the spiral shock absorber comprises a spiral cylinder, a spiral groove matched with the spiral bulge is formed in the inner side of the spiral cylinder, and an annular rubber ring is arranged on the outer side of the spiral cylinder;
the spiral cylinder is internally provided with a first spring, and the bottom of the spiral cylinder is connected with the positioning base through a thrust ball bearing;
the positioning base comprises a square positioning base plate, a square mounting table is arranged in the center of the surface of the positioning base plate, four rubber columns are uniformly distributed in the middle of the mounting table along the circumferential direction, clamping grooves matched with the annular rubber rings are formed in the periphery of the rubber columns, four guide cylinders matched with the guide columns are arranged at the edges of the mounting table, and a second spring is arranged in each guide cylinder.
Further, the number of the spiral protrusions is two, and the two spiral protrusions are symmetrically distributed on the periphery of the spiral column, so that the rotation stability of the spiral column is higher.
Further, the number of the rubber rings is three, and the three rubber rings are distributed on the outer side of the spiral cylinder at equal intervals along the vertical direction, so that effective friction and deceleration of the spiral cylinder are ensured.
Furthermore, each side of the surface edge of the positioning substrate is symmetrically provided with two limiting columns, two ends of the lower flange of the I-steel are symmetrically provided with limiting holes matched with the limiting columns, and the positioning substrate is simple in structure, convenient to match and high in stability.
Further, the annular rubber ring is contacted and connected with the surface of the clamping groove, so that effective braking of the spiral damping piece is ensured.
Furthermore, the guide post and the guide cylinder are in clearance fit, so that the fit resistance between the guide post and the guide cylinder is reduced.
Further, the center of the surface of the mounting table is provided with a circular groove, the depth of the circular groove exceeds the distance of the thrust ball bearing by 0.5-1.5 cm, and the circular groove is in clearance fit with the spiral cylinder, so that the thrust ball bearing and the spiral cylinder are effectively fixed.
The beneficial effects of the application are as follows:
according to the application, the four adjusting protection seats distributed in a rectangular shape are fixedly connected with the I-steel, so that the tension of the cable can be kept uniform, the quality of the cable is ensured, the stability of the whole cable forming machine is greatly improved, the service life of the cable forming machine is greatly prolonged, the production quality and the production efficiency of the cable are improved, the production cost is reduced, and the cable forming machine has good practical value.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a schematic view of a partial structure of the present application;
FIG. 3 is an exploded view of a partial structure of the present application;
FIG. 4 is a schematic view of a partial structure of the present application;
fig. 5 is a partial structural schematic of the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the description of the present application, it should be understood that the terms "open," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like indicate orientation or positional relationships, merely for convenience in describing the present application and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
The cable former control system based on the protection mechanism shown in fig. 1 comprises protection mechanisms distributed at the bottom of the cable former, wherein each protection mechanism comprises four adjusting protection seats 1 distributed in a rectangular shape, and adjacent adjusting protection seats 1 are fixedly connected through I-steel 2.
As shown in fig. 2 and 3, the adjusting protection seat 1 comprises a top seat 11 and a positioning base 16 which are distributed relatively, wherein a thrust ball bearing 15 and a spiral shock absorbing piece 12 are sequentially arranged between the top seat 11 and the positioning base 16 from bottom to top; the top seat 11 comprises a top plate 111, four guide posts 114 which are distributed in a rectangular shape are vertically arranged around the bottom of the top plate 111, a spiral post 112 is vertically arranged in the center of the bottom of the top plate 111, and spiral bulges 113 are arranged on the periphery of the spiral post 112; the number of the spiral bulges 113 is two, and the two spiral bulges 113 are symmetrically distributed on the periphery of the spiral column 112, so that the rotation stability of the spiral column 112 is stronger; the spiral damping member 12 comprises a spiral cylinder 121, a spiral groove 123 matched with the spiral protrusion 113 is formed in the inner side of the spiral cylinder 121, and an annular rubber ring 122 is arranged on the outer side of the spiral cylinder 121; the number of the rubber rings 122 is three, and the three rubber rings 122 are distributed on the outer side of the spiral cylinder 121 at equal intervals along the vertical direction, so that effective friction and deceleration of the spiral cylinder 121 are ensured; the first spring 14 is installed in the spiral cylinder 121, and the bottom of the spiral cylinder 121 is connected with the positioning base 16 through the thrust ball bearing 15.
As shown in fig. 4, the positioning base 16 comprises a square positioning base 161, a square mounting table 162 is arranged in the center of the surface of the positioning base 161, four rubber columns 165 are uniformly distributed in the middle of the mounting table 162 along the circumferential direction, clamping grooves 166 matched with the annular rubber rings 122 are formed in the periphery of the rubber columns 165, the annular rubber rings 122 are in contact connection with the surfaces of the clamping grooves 166, effective braking of the spiral damping piece 12 is ensured, four guide cylinders 164 matched with the guide columns 114 are arranged at the edge of the mounting table 162, clearance fit is formed between the guide columns 114 and the guide cylinders 164, the fit resistance between the guide columns 114 and the guide cylinders 164 is reduced, and the second springs 13 are arranged in the guide cylinders 164; as shown in fig. 4 and 5, two limiting columns 163 are symmetrically arranged on each side of the surface edge of the positioning substrate 161, and limiting holes 21 matched with the limiting columns 163 are symmetrically arranged on two ends of the lower flange of the i-steel 2, so that the positioning substrate is simple in structure, convenient to match and high in stability; the center of the surface of the mounting table 162 is provided with a circular groove, the depth of the circular groove exceeds the distance of the thrust ball bearing 15 by 0.5-1.5 cm, and the circular groove is in clearance fit with the spiral cylinder 121, so that the thrust ball bearing 15 and the spiral cylinder 121 are effectively fixed.
The control system hardware of the cabling machine is divided into five parts: performing man-machine interaction control by using the configuration king configuration picture; performing data operation and logic control by using a programmable controller; traction and paste filling are driven by an alternating current variable frequency motor driven by a Danfoss frequency converter to carry out speed regulation control; the twisting and yarn-binding unit adopts a loosening servo controller to control the position and the speed, and the wire winding and unwinding device and the wire harness protection device also use a Danfoss frequency converter to drive an alternating current variable frequency motor to control the tension; the programmable controller and the touch screen can be communicated stably, and data exchange, remote monitoring and diagnosis can be performed; firstly, an operator sets production process requirements on an industrial personal computer, a programmable controller sends data to each control unit after data calculation and logic operation, real-time data of each control unit are also transmitted back to the programmable controller through a data bus, and the programmable controller processes the data and displays the real-time data on a display; and the cabling machine software system controls the stable operation of each system according to the data.
According to the application, the four adjusting protection seats distributed in a rectangular shape are fixedly connected with the I-steel, so that the tension of the cable can be kept uniform, the quality of the cable is ensured, the stability of the whole cable forming machine is greatly improved, the service life of the cable forming machine is greatly prolonged, the production quality and the production efficiency of the cable are improved, the production cost is reduced, and the cable forming machine has good practical value.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made without departing from the spirit and scope of the application, which is defined in the appended claims.
Claims (7)
1. The utility model provides a cabling machine control system based on protection machanism, includes the protection machanism who distributes in the cabling machine bottom, its characterized in that: the protection mechanism comprises four adjusting protection seats (1) which are distributed in a rectangular shape, and the adjacent adjusting protection seats (1) are fixedly connected through I-steel (2);
the adjusting protection seat (1) comprises a top seat (11) and a positioning base (16) which are distributed relatively, wherein a thrust ball bearing (15) and a spiral shock absorbing piece (12) are sequentially arranged between the top seat (11) and the positioning base (16) from bottom to top;
the top seat (11) comprises a top plate (111), four guide posts (114) which are rectangular in distribution are vertically arranged around the bottom of the top plate (111), a spiral post (112) is vertically arranged in the center of the bottom of the top plate (111), and spiral bulges (113) are arranged on the periphery of the spiral post (112);
the spiral shock absorber (12) comprises a spiral cylinder (121), a spiral groove (123) matched with the spiral bulge (113) is formed in the inner side of the spiral cylinder (121), and an annular rubber ring (122) is arranged on the outer side of the spiral cylinder (121);
the first spring (14) is arranged in the spiral cylinder (121), and the bottom of the spiral cylinder (121) is connected with the positioning base (16) through the thrust ball bearing (15);
the positioning base (16) comprises a square positioning base plate (161), a square mounting table (162) is arranged in the center of the surface of the positioning base plate (161), four rubber columns (165) are uniformly distributed in the middle of the mounting table (162) along the circumferential direction, clamping grooves (166) matched with the annular rubber rings (122) are formed in the circumferential sides of the rubber columns (165), four guide cylinders (164) matched with the guide columns (114) are arranged at the edges of the mounting table (162), and a second spring (13) is arranged in the guide cylinders (164);
the control system hardware of the cabling machine is divided into five parts: performing man-machine interaction control by using the configuration king configuration picture; performing data operation and logic control by using a programmable controller; traction and paste filling are driven by an alternating current variable frequency motor driven by a Danfoss frequency converter to carry out speed regulation control; the twisting and yarn-binding unit adopts a loosening servo controller to control the position and the speed, and the wire winding and unwinding device and the wire harness protection device also use a Danfoss frequency converter to drive an alternating current variable frequency motor to control the tension; the programmable controller and the touch screen can be communicated stably, and data exchange, remote monitoring and diagnosis can be performed; firstly, an operator sets production process requirements on an industrial personal computer, a programmable controller sends data to each control unit after data calculation and logic operation, real-time data of each control unit are also transmitted back to the programmable controller through a data bus, and the programmable controller processes the data and displays the real-time data on a display; and the cabling machine software system controls the stable operation of each system according to the data.
2. The protection-mechanism-based cabling machine control system of claim 1, wherein: the number of the spiral bulges (113) is two, and the two spiral bulges (113) are symmetrically distributed on the periphery of the spiral column (112).
3. The protection-mechanism-based cabling machine control system of claim 1, wherein: the number of the rubber rings (122) is three, and the three rubber rings (122) are equidistantly distributed on the outer side of the spiral cylinder (121) along the vertical direction.
4. The protection-mechanism-based cabling machine control system of claim 1, wherein: two limit posts (163) are symmetrically arranged on each side of the surface edge of the positioning substrate (161), and limit holes (21) matched with the limit posts (163) are symmetrically arranged at two ends of the lower flange of the I-steel (2).
5. The protection-mechanism-based cabling machine control system of claim 1, wherein: the annular rubber ring (122) is connected with the surface of the clamping groove (166) in a contact manner.
6. The protection-mechanism-based cabling machine control system of claim 1, wherein: the guide post (114) is in clearance fit with the guide cylinder (164).
7. The protection-mechanism-based cabling machine control system of claim 1, wherein: the center of the surface of the mounting table (162) is provided with a circular groove, the depth of the circular groove exceeds the distance of the thrust ball bearing (15) by 0.5-1.5 cm, and the circular groove is in clearance fit with the spiral cylinder (121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710507594.9A CN107154293B (en) | 2017-06-28 | 2017-06-28 | Cable former control system based on protection machanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710507594.9A CN107154293B (en) | 2017-06-28 | 2017-06-28 | Cable former control system based on protection machanism |
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| Publication Number | Publication Date |
|---|---|
| CN107154293A CN107154293A (en) | 2017-09-12 |
| CN107154293B true CN107154293B (en) | 2023-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710507594.9A Active CN107154293B (en) | 2017-06-28 | 2017-06-28 | Cable former control system based on protection machanism |
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| CN (1) | CN107154293B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046063A (en) * | 1990-05-04 | 1990-10-10 | 上海电线电缆一厂 | A kind of machine for making cable high-speedly |
| CN2121267U (en) * | 1991-09-24 | 1992-11-11 | 郭昱亮 | Non-manhole type steel ball coal grinder unloading device |
| JPH10217876A (en) * | 1997-02-06 | 1998-08-18 | Yazaki Corp | Connecting structure of roof wire harness |
| CN104104917A (en) * | 2014-07-23 | 2014-10-15 | 成都百威讯科技有限责任公司 | Patrol car monitoring rotating mechanism |
| CN204603674U (en) * | 2015-04-29 | 2015-09-02 | 无锡洲翔成套焊接设备有限公司 | With four work position rotation tables of floating gear mechanism |
| CN105070418A (en) * | 2015-08-27 | 2015-11-18 | 安庆日月电缆有限公司 | Cable synthetic processing device |
| CN105170694A (en) * | 2015-07-17 | 2015-12-23 | 蚌埠威诺过滤器有限公司 | Filter central tube machining machine |
| CN106181665A (en) * | 2016-08-30 | 2016-12-07 | 湖北中航精机科技有限公司 | A kind of flash trimmer |
| CN106224298A (en) * | 2016-08-26 | 2016-12-14 | 无锡市恒达矿山机械有限公司 | A kind of Mine Ventilator installation shock reducing support leg |
| CN206849582U (en) * | 2017-06-28 | 2018-01-05 | 合肥神马电气有限公司 | A kind of cable-former control system based on protection mechanism |
-
2017
- 2017-06-28 CN CN201710507594.9A patent/CN107154293B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046063A (en) * | 1990-05-04 | 1990-10-10 | 上海电线电缆一厂 | A kind of machine for making cable high-speedly |
| CN2121267U (en) * | 1991-09-24 | 1992-11-11 | 郭昱亮 | Non-manhole type steel ball coal grinder unloading device |
| JPH10217876A (en) * | 1997-02-06 | 1998-08-18 | Yazaki Corp | Connecting structure of roof wire harness |
| CN104104917A (en) * | 2014-07-23 | 2014-10-15 | 成都百威讯科技有限责任公司 | Patrol car monitoring rotating mechanism |
| CN204603674U (en) * | 2015-04-29 | 2015-09-02 | 无锡洲翔成套焊接设备有限公司 | With four work position rotation tables of floating gear mechanism |
| CN105170694A (en) * | 2015-07-17 | 2015-12-23 | 蚌埠威诺过滤器有限公司 | Filter central tube machining machine |
| CN105070418A (en) * | 2015-08-27 | 2015-11-18 | 安庆日月电缆有限公司 | Cable synthetic processing device |
| CN106224298A (en) * | 2016-08-26 | 2016-12-14 | 无锡市恒达矿山机械有限公司 | A kind of Mine Ventilator installation shock reducing support leg |
| CN106181665A (en) * | 2016-08-30 | 2016-12-07 | 湖北中航精机科技有限公司 | A kind of flash trimmer |
| CN206849582U (en) * | 2017-06-28 | 2018-01-05 | 合肥神马电气有限公司 | A kind of cable-former control system based on protection mechanism |
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| CN107154293A (en) | 2017-09-12 |
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