CN107140891A - A kind of novel wall material and preparation method thereof - Google Patents

A kind of novel wall material and preparation method thereof Download PDF

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Publication number
CN107140891A
CN107140891A CN201710436879.8A CN201710436879A CN107140891A CN 107140891 A CN107140891 A CN 107140891A CN 201710436879 A CN201710436879 A CN 201710436879A CN 107140891 A CN107140891 A CN 107140891A
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China
Prior art keywords
parts
wall material
novel wall
agent
mixture
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Application number
CN201710436879.8A
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Chinese (zh)
Inventor
孔令翠
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Hefei Ou Shijia Electromechanical Equipment Co Ltd
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Hefei Ou Shijia Electromechanical Equipment Co Ltd
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Priority to CN201710436879.8A priority Critical patent/CN107140891A/en
Publication of CN107140891A publication Critical patent/CN107140891A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00025Aspects relating to the protection of the health, e.g. materials containing special additives to afford skin protection
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of novel wall material, belong to materials for wall technical field, include the raw material of following parts by weight:30 35 parts of flyash, 10 25 parts of gangue, 59 parts of spinelle, 48 parts of silica flour, 12 17 parts of clinker, 68 parts of calcium silicates, 36 parts of metallic fiber, 10 13 parts of clay, 15 20 parts of cement, 14 parts of graphite, 46 parts of essence, 78 parts of Chinese herb residues, 12 parts of bactericide, 0.5 5 parts of other auxiliary agents;The invention also discloses a kind of preparation method of novel wall material.High temperature resistant of the present invention, not easy to crack, free from extraneous odour can bring fragrance for surrounding environment.

Description

Novel wall material and preparation method thereof
Technical Field
The invention relates to the technical field of wall materials, in particular to a novel wall material and a preparation method thereof.
Background
With the social development, the nation implements a wall reform policy to achieve the purposes of protecting land and saving energy. The new wall materials appearing in society in recent years are more and more in variety, and the new wall materials are more in application, such as gypsum or cement light partition boards, color steel plates, aerated concrete blocks, steel wire mesh frame foam boards, small concrete hollow blocks, gypsum boards, gypsum blocks, ceramsite blocks, sintered porous bricks, shale bricks, solid concrete bricks, PC large boards, horizontal hole concrete wall boards, activated carbon wall bodies, new partition boards and the like.
The novel wall material is a new wall material variety different from the traditional wall materials such as bricks and tiles, sand and lime, and the like, and comprises a plurality of varieties and doors. The functional materials include wall materials, decorative materials, door and window materials, heat insulation materials, waterproof materials, sound insulation materials, bonding and sealing materials, and various hardware, plastic parts, various auxiliary materials and the like matched with the materials. In terms of material, there are not only natural materials, but also chemical materials, metallic materials, non-metallic materials, and the like.
However, the existing novel wall material has many problems, no matter the novel wall material is popularized and used, no matter a load-bearing wall or a filler wall in a frame structure, serious wall cracking and leakage problems generally exist, engineering quality and normal use are seriously influenced, popularization and application of the novel wall material are also seriously restricted, in addition, the functions and characteristics of the existing novel wall material are few, the prepared wall body only has the functions of bearing, enclosing or space separation, the attraction to people is small, and the development of the novel wall material is slow.
In the patent document with publication number CN105330322A, a novel wall material is disclosed, which comprises the following components in parts by weight: 40-50 parts of mineral powder, 40-50 parts of fly ash, 3-7 parts of aluminum powder and 15-20 parts of cement; a preparation method of a novel wall material is characterized by comprising the following steps: firstly, grinding the mineral powder and the fly ash into fineness meeting the requirement, then mixing and stirring the ground mineral powder and the fly ash with the aluminum powder, the additive and the gypsum uniformly, adding water to prepare mixed slurry, standing the mixed slurry for 2-3 hours, pressing the mixed slurry into a blank, and carrying out autoclaved curing on the blank to obtain the novel wall material. The novel wall material prepared by the invention has high percent of pass and small cracking probability of products, can effectively save resources and energy, and can indirectly contribute to environmental protection; however, the wall body made of the novel wall body material still has the condition of cracking at high temperature, and has few functions.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a novel wall material and a preparation method thereof, wherein the novel wall material is high-temperature resistant, difficult to crack and free of peculiar smell, and can bring fragrance to the surrounding environment.
The invention provides a novel wall material which comprises the following raw materials in parts by weight:
30-35 parts of fly ash, 10-25 parts of coal gangue, 5-9 parts of spinel, 4-8 parts of quartz powder, 12-17 parts of furnace slag, 6-8 parts of calcium silicate, 3-6 parts of metal fiber, 10-13 parts of clay, 15-20 parts of cement, 1-4 parts of graphite, 4-6 parts of essence, 7-8 parts of Chinese herbal medicine residues, 1-2 parts of bactericide and 0.5-5 parts of other auxiliary agents.
Preferably, the coal gangue and the spinel have particle sizes of 2-4 mm.
Preferably, the metal fibers are steel fibers, the length of the metal fibers is 3-6mm, and the diameter of the metal fibers is 1-3 mm.
Preferably, the essence is in powder form, and is one or a mixture of more than two of vanilla essence, cardamom essence and thyme essence.
Preferably, the Chinese herbal medicine residue is one or a mixture of more than two of the herb residues of picrasma quassioides, polygonum multiflorum, bupleurum chinense, selfheal, lindera aggregata, kelp, kalimeris, garlic, mentha arvensis and loofah sponge.
Preferably, the bactericide is lime Bordeaux mixture, and the other auxiliary agents are one or a mixture of more than two of grinding aid, redispersible latex powder, water reducing agent, air entraining agent, accelerating agent, retarder, early strength agent, thixotropic lubricant, defoaming agent, hydrophobic agent, starch ether, expanding agent, shrinkage reducing agent, exciting agent, pigment and fiber.
The invention also provides a preparation method of the novel wall material, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed stirrer, stirring, slowly adding a certain amount of water, and uniformly stirring to obtain a mixture;
(3) and (3) uniformly distributing the mixture obtained in the step (2) in a mould, carrying out extrusion forming, drying, natural curing or normal-pressure steam curing, and then carrying out high-pressure curing at 160-180 ℃ for 3-5 hours to obtain the required novel wall material.
Wherein,
the stirring speed of the high-speed stirrer in the step (2) is 600-800r/min, and the certain amount of water accounts for 5-10% of the weight of the mixture.
The novel wall material and the preparation method thereof have the advantages of high temperature resistance, difficult cracking and no peculiar smell, can bring fragrance to the surrounding environment, and have the following specific beneficial effects:
(1) the novel wall material has good mechanical property, pressure resistance and impact resistance, and is heat-insulating, sound-insulating and heat-preserving by adding the fly ash, the coal gangue, the spinel, the quartz powder, the slag, the calcium silicate and the metal fiber in corresponding proportion; the cement and the clay are used as the binding agents, so that the novel wall material has better anti-cracking, anti-hollowing and anti-falling capacities, and the service life is greatly prolonged;
(2) the addition of the essence can improve the peculiar smell in the novel wall material and also can ensure that the prepared wall body emits fragrance;
(3) the peculiar smell can be removed by adding the Chinese herbal medicine dregs, and the Chinese herbal medicine dregs can be kept in a house made of the novel wall material, so that the purpose of health preservation can be achieved;
(4) the preparation method is simple and effective.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
Example 1
The novel wall material comprises the following raw materials in parts by weight:
30 parts of fly ash, 10 parts of coal gangue, 5 parts of spinel, 4 parts of quartz powder, 12 parts of furnace slag, 6 parts of calcium silicate, 3 parts of metal fiber, 10 parts of clay, 15 parts of cement, 1 part of graphite, 4 parts of essence, 7 parts of Chinese herbal medicine residues, 1 part of bactericide and 0.5 part of other auxiliary agents.
In this embodiment, the particle sizes of the coal gangue and the spinel are both 2 mm.
In this embodiment, the metal fibers are steel fibers, and have a length of 3mm and a diameter of 1 mm.
In this embodiment, the essence is in the form of powder, and is a mixture of vanilla, cardamom essence, and thyme essence.
In this embodiment, the herb residue is a mixture of quassia, polygonum multiflorum, bupleurum root, prunella vulgaris, lindera aggregata, kelp, kalimeris, garlic, mentha arvensis, and luffa vegetable sponge.
In this embodiment, the bactericide is calboldol solution, and the other auxiliaries are a mixture of grinding aid, redispersible latex powder, water reducing agent, air entraining agent, accelerating agent, retarder, early strength agent, thixotropic lubricant, defoaming agent, hydrophobing agent, starch ether, swelling agent, shrinkage reducing agent, exciting agent, pigment and fiber.
The embodiment also provides a preparation method of the novel wall material, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed stirrer, stirring, slowly adding a certain amount of water, and uniformly stirring to obtain a mixture;
(3) and (3) uniformly distributing the mixture obtained in the step (2) in a mould, carrying out extrusion forming, drying, natural curing or normal-pressure steam curing, and then carrying out high-pressure curing at 160 ℃ for 3 hours to obtain the required novel wall material.
Wherein,
and (3) the stirring speed of the high-speed stirrer in the step (2) is 600r/min, and the certain amount of water accounts for 5% of the weight of the mixture.
Example 2
The novel wall material comprises the following raw materials in parts by weight:
33 parts of fly ash, 18 parts of coal gangue, 7 parts of spinel, 6 parts of quartz powder, 14 parts of furnace slag, 7 parts of calcium silicate, 4 parts of metal fiber, 12 parts of clay, 17 parts of cement, 2 parts of graphite, 5 parts of essence, 7.5 parts of Chinese herbal medicine residues, 1.5 parts of bactericide and 2 parts of other auxiliaries.
In this embodiment, the coal gangue and spinel both have a particle size of 3 mm.
In this embodiment, the metal fibers are steel fibers, and have a length of 4mm and a diameter of 2 mm.
In this embodiment, the essence is in the form of powder, and is a mixture of vanilla, cardamom essence, and thyme essence.
In this embodiment, the herb residue is a mixture of quassia, polygonum multiflorum, bupleurum root, prunella vulgaris, lindera aggregata, kelp, kalimeris, garlic, mentha arvensis, and luffa vegetable sponge.
In this embodiment, the bactericide is calboldol solution, and the other auxiliaries are a mixture of grinding aid, redispersible latex powder, water reducing agent, air entraining agent, accelerating agent, retarder, early strength agent, thixotropic lubricant, defoaming agent, hydrophobing agent, starch ether, swelling agent, shrinkage reducing agent, exciting agent, pigment and fiber.
The embodiment also provides a preparation method of the novel wall material, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed stirrer, stirring, slowly adding a certain amount of water, and uniformly stirring to obtain a mixture;
(3) and (3) uniformly distributing the mixture obtained in the step (2) in a mould, carrying out extrusion forming, drying, natural curing or normal-pressure steam curing, and then carrying out high-pressure curing at 170 ℃ for 4 hours to obtain the required novel wall material.
Wherein,
the stirring speed of the high-speed stirrer in the step (2) is 700r/min, and the certain amount of water accounts for 8% of the weight of the mixture.
Example 3
The novel wall material comprises the following raw materials in parts by weight:
35 parts of fly ash, 25 parts of coal gangue, 9 parts of spinel, 8 parts of quartz powder, 17 parts of furnace slag, 8 parts of calcium silicate, 6 parts of metal fiber, 13 parts of clay, 20 parts of cement, 4 parts of graphite, 6 parts of essence, 8 parts of Chinese herbal medicine residues, 2 parts of bactericide and 5 parts of other auxiliary agents.
In this embodiment, the coal gangue and spinel both have a particle size of 4 mm.
In this embodiment, the metal fibers are steel fibers, and have a length of 6mm and a diameter of 3 mm.
In this embodiment, the essence is in the form of powder, and is a mixture of vanilla, cardamom essence, and thyme essence.
In this embodiment, the herb residue is a mixture of quassia, polygonum multiflorum, bupleurum root, prunella vulgaris, lindera aggregata, kelp, kalimeris, garlic, mentha arvensis, and luffa vegetable sponge.
In this embodiment, the bactericide is calboldol solution, and the other auxiliaries are a mixture of grinding aid, redispersible latex powder, water reducing agent, air entraining agent, accelerating agent, retarder, early strength agent, thixotropic lubricant, defoaming agent, hydrophobing agent, starch ether, swelling agent, shrinkage reducing agent, exciting agent, pigment and fiber.
The embodiment also provides a preparation method of the novel wall material, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed stirrer, stirring, slowly adding a certain amount of water, and uniformly stirring to obtain a mixture;
(3) and (3) uniformly distributing the mixture obtained in the step (2) in a mould, carrying out extrusion forming, drying, natural curing or normal-pressure steam curing, and then carrying out high-pressure curing at 180 ℃ for 5 hours to obtain the required novel wall material.
Wherein,
and (3) the stirring speed of the high-speed stirrer in the step (2) is 800r/min, and the certain amount of water accounts for 10% of the weight of the mixture.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. A novel wall material is characterized in that: the feed comprises the following raw materials in parts by weight:
30-35 parts of fly ash, 10-25 parts of coal gangue, 5-9 parts of spinel, 4-8 parts of quartz powder, 12-17 parts of furnace slag, 6-8 parts of calcium silicate, 3-6 parts of metal fiber, 10-13 parts of clay, 15-20 parts of cement, 1-4 parts of graphite, 4-6 parts of essence, 7-8 parts of Chinese herbal medicine residues, 1-2 parts of bactericide and 0.5-5 parts of other auxiliary agents.
2. The novel wall material of claim 1, wherein: the grain diameters of the coal gangue and the spinel are both 2-4 mm.
3. The novel wall material of claim 1, wherein: the metal fiber is steel fiber, the length is 3-6mm, and the diameter is 1-3 mm.
4. The novel wall material of claim 1, wherein: the essence is powder and is one or mixture of more than two of vanilla essence, fructus Amomi rotundus essence, and thyme essence.
5. The novel wall material of claim 1, wherein: the Chinese herbal medicine residue is one or more of ramulus Et folium Picrasmae, Polygoni Multiflori radix, radix bupleuri, Prunellae Spica, radix Linderae, thallus laminariae, herba Kalimeridis, Bulbus Allii, herba Menthae, and retinervus Luffae fructus.
6. The novel wall material of claim 1, wherein: the bactericide is lime Bordeaux mixture, and the other auxiliary agents are one or a mixture of more than two of grinding aid, redispersible latex powder, water reducing agent, air entraining agent, accelerating agent, retarder, early strength agent, thixotropic lubricant, defoaming agent, hydrophobic agent, starch ether, expanding agent, shrinkage reducing agent, exciting agent, pigment and fiber.
7. The method for preparing a novel wall material according to any one of claims 1 to 6, wherein the method comprises the following steps: the method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed stirrer, stirring, slowly adding a certain amount of water, and uniformly stirring to obtain a mixture;
(3) and (3) uniformly distributing the mixture obtained in the step (2) in a mould, carrying out extrusion forming, drying, natural curing or normal-pressure steam curing, and then carrying out high-pressure curing at 160-180 ℃ for 3-5 hours to obtain the required novel wall material.
8. The preparation method of the novel wall material according to claim 7, wherein the preparation method comprises the following steps: the stirring speed of the high-speed stirrer in the step (2) is 600-800r/min, and the certain amount of water accounts for 5-10% of the weight of the mixture.
CN201710436879.8A 2017-06-12 2017-06-12 A kind of novel wall material and preparation method thereof Withdrawn CN107140891A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103224379A (en) * 2013-04-17 2013-07-31 张家港长盛伟业建材有限公司 Production method of magnesium oxide board
CN104788068A (en) * 2015-04-12 2015-07-22 苏州神林堂中医药研究所 River sand baking-free brick containing Chinese herbal medicines
CN105330322A (en) * 2015-11-20 2016-02-17 益阳东方建材有限责任公司 Novel wall material and preparation method thereof
CN106082821A (en) * 2016-06-20 2016-11-09 安徽金丰新型建材有限公司 A kind of gangue with antimildew and antibacterial effect is non-burning brick
CN106747160A (en) * 2016-12-18 2017-05-31 余姚市庆达机械有限公司 A kind of environmental protection is laid bricks and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103224379A (en) * 2013-04-17 2013-07-31 张家港长盛伟业建材有限公司 Production method of magnesium oxide board
CN104788068A (en) * 2015-04-12 2015-07-22 苏州神林堂中医药研究所 River sand baking-free brick containing Chinese herbal medicines
CN105330322A (en) * 2015-11-20 2016-02-17 益阳东方建材有限责任公司 Novel wall material and preparation method thereof
CN106082821A (en) * 2016-06-20 2016-11-09 安徽金丰新型建材有限公司 A kind of gangue with antimildew and antibacterial effect is non-burning brick
CN106747160A (en) * 2016-12-18 2017-05-31 余姚市庆达机械有限公司 A kind of environmental protection is laid bricks and preparation method thereof

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