CN107140242B - Quantitative filling device without weighing - Google Patents
Quantitative filling device without weighing Download PDFInfo
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- CN107140242B CN107140242B CN201710450133.2A CN201710450133A CN107140242B CN 107140242 B CN107140242 B CN 107140242B CN 201710450133 A CN201710450133 A CN 201710450133A CN 107140242 B CN107140242 B CN 107140242B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/36—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/06—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers
- B65B39/08—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers by means of clamps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明涉及粮食等颗粒物料机械设备领域,尤其涉及一种无称重定量灌包装置。The invention relates to the field of mechanical equipment for grain and other granular materials, in particular to a non-weighing quantitative filling bag device.
背景技术Background technique
在能源、机械、电力、汽车、轻工及环保等行业的工业生产过程中经常需要对粮食、化肥、砂糖、饲料等粉末或颗粒状物进行计量、定量灌包。现有的手动控制灌包装置如图1所示,通过在料斗2的出料口3处设置插板阀1,通过手动控制插板阀1的开闭从而控制灌料量,手动控制灌料作业效率低且定量精度不高,另外手动控制的人为导致装袋量无法准确控制袋里物料装满度,使包装袋过满后导致缝口空间无法保证,缝口时需要人工减少物料以满足缝口需要,因此大大降低了作业效率。现有的自动定量灌包装置有单阀门控制灌包装置和多阀门秤重控制灌包装置等,单阀门控制灌包装置在灌包装置内设置有秤量装置,称量完后进行灌包,是利用称重方法完成包装袋的物料高度,留出封口尺寸;计量灌包装置在灌包装置内设置有计量秤,按照实际需求秤量完成后进行灌包。这样的定量灌包装置通过改变计量秤或者秤量桶的设定值改变灌包量,结构比较复杂,造价高,需要定期对秤进行调校,维护复杂成本高。In the industrial production process of energy, machinery, electric power, automobile, light industry and environmental protection industries, it is often necessary to measure and quantitatively pack grain, fertilizer, sugar, feed and other powder or granular materials. The existing manual control filling device is shown in Figure 1. By setting the
发明内容Contents of the invention
本申请人针对上述现有的自动定量灌包装置造价高,结构复杂,维护工作量大,手动控制灌包装置称量精度不高,灌包作业效率低等问题,提供一种结构合理的无称重定量灌包装置,灌包作业快速高效,装置结构简单、体积小,制造成本低。Aiming at the problems of high cost, complex structure, heavy maintenance workload, low weighing accuracy of manually controlled bag filling device and low efficiency of bag filling operation in the existing automatic quantitative bag filling device mentioned above, the applicant provides a reasonable structure without Weighing and quantitative bag filling device, the bag filling operation is fast and efficient, the device has a simple structure, small size, and low manufacturing cost.
本发明所采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种无称重定量灌包装置,筒体设置在物料料斗的底部出口,筒体内部设置有下料通道,下料通道底部设置相对的取料翻板进行开启或封闭,取料翻板通过驱动装置进行翻转。A non-weighing quantitative filling device. The cylinder is set at the bottom outlet of the material hopper. There is a discharge channel inside the cylinder. The bottom of the discharge channel is provided with a relative reclaiming flap for opening or closing. The retrieving flap passes through the The drive turns over.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述筒体通过法兰固定在料斗的底部,法兰中部开孔,筒体设置在孔下方。The cylinder is fixed on the bottom of the hopper through a flange, a hole is opened in the middle of the flange, and the cylinder is arranged below the hole.
所述筒体内对称设置有两块竖板,与筒体配合形成中部下料通道与两外侧空间,在外侧空间内设置驱动装置。Two vertical plates are arranged symmetrically in the cylinder body, which cooperate with the cylinder body to form a middle feeding channel and two outer spaces, and a driving device is arranged in the outer spaces.
所述驱动装置为第一气缸,所述取料翻板根部枢接在竖板底部,并连接在第一气缸上。The driving device is a first cylinder, and the root of the reclaiming flap is pivotally connected to the bottom of the riser and connected to the first cylinder.
所述取料翻板的形状为爪型,数量为两块,翻起水平时两块取料翻板的手指部交互封闭。The shape of the reclaiming flap is claw-shaped, and there are two pieces in quantity. When turned up horizontally, the fingers of the two retrieving flaps are closed alternately.
所述筒体或法兰的形状为纺锤形、方形、圆形或者椭圆形。The shape of the cylinder or the flange is spindle, square, round or oval.
所述驱动装置通过螺栓锁定在上方固定片上。The driving device is locked on the upper fixed piece by bolts.
在所述筒体的外侧对称设置有一对夹袋机构,每个夹袋机构包括一对夹紧块和第二气缸。A pair of bag clamping mechanisms are arranged symmetrically on the outside of the barrel, and each bag clamping mechanism includes a pair of clamping blocks and a second air cylinder.
所述夹紧块和第二气缸通过一对支架枢接在法兰上,两对支架之间通过连杆相连。The clamping block and the second cylinder are pivotally connected to the flange through a pair of brackets, and the two pairs of brackets are connected through a connecting rod.
在所述两对支架底部设置有软质箍带。Soft cuffs are arranged at the bottoms of the two pairs of brackets.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明设置在料斗的底部,通过在筒体底部设置可翻转的取料翻板,在包装袋灌满后向内向上翻转收起,掐断料流的同时把部分物料取上捞起捞回到料斗内,从而在包装袋上部保留出满足缝口需要的距离。同时由于取料翻板的尺寸大小固定,因此每次捞回的物料量相同,通过控制取料翻板伸入包装袋中的距离固定,从而实现无称重定量灌包的目的。利用取料翻板的一次打开闭合即可完成灌包作业,不需要在漏斗内设置复杂昂贵的电子计量装置进行称量即可实现快速、高效定量灌包工作,无需人工添加或减少物料。本发明在纺锤形筒体里设置两块竖板,在竖板与纺锤形桶体形成的两侧有限空间里巧妙安装气缸来驱动取料翻板,本发明装置结构简单合理、体积小,灌包套袋不受影响,使用方便。夹带机构的夹紧块与箍带可以方便地固定袋口,避免滑落。The present invention is arranged at the bottom of the hopper, and by setting a reversible reclaiming flap at the bottom of the cylinder, after the packaging bag is filled, it is turned inwards and upwards, and part of the materials are picked up and picked up while the material flow is cut off. Into the hopper, so as to reserve a distance to meet the seam requirements on the upper part of the packaging bag. At the same time, because the size of the reclaiming flap is fixed, the amount of material retrieved each time is the same. By controlling the distance that the retrieving flap extends into the packaging bag, the purpose of quantitative filling without weighing is realized. The bag filling operation can be completed by opening and closing the reclaiming flap once, and it is not necessary to set up complex and expensive electronic metering devices in the hopper for weighing to realize fast and efficient quantitative bag filling work, without manual addition or reduction of materials. In the present invention, two vertical plates are arranged in the spindle-shaped barrel, and air cylinders are ingeniously installed in the limited space on both sides formed by the vertical plates and the spindle-shaped barrel to drive the reclaiming flap. The wrapping bag is out of the way and easy to use. The clamping block and strap of the entrainment mechanism can conveniently fix the bag mouth and prevent it from slipping.
附图说明Description of drawings
图1为现有的利用插板阀手动控制灌料装置。Fig. 1 is an existing manual control filling device utilizing a flapper valve.
图2为本发明用于灌包工作时套上包装袋后的示意图。Fig. 2 is a schematic diagram of the present invention after putting on a packaging bag when it is used for bag filling work.
图3为本发明用于灌包工作时打开取料翻板后的示意图。Fig. 3 is a schematic diagram of the present invention after opening the reclaiming flap when it is used for bag filling work.
图4为本发明用于灌包工作时放下包装袋后的示意图。Fig. 4 is the schematic diagram after the packaging bag is put down when the present invention is used for bag filling work.
图5为本发明取料翻板打开状态的立体剖视图。Fig. 5 is a three-dimensional sectional view of the open state of the reclaiming flap of the present invention.
图6为本发明取料翻板闭合状态的立体图。Fig. 6 is a perspective view of the closing state of the reclaiming flap of the present invention.
图7为图6另一视角的立体图。FIG. 7 is a perspective view from another angle of view of FIG. 6 .
图8为图6的正视图。FIG. 8 is a front view of FIG. 6 .
图9为图6的侧视图。FIG. 9 is a side view of FIG. 6 .
图10为图6的仰视图。FIG. 10 is a bottom view of FIG. 6 .
图中:1、插板阀;2、料斗;3、出料口;4、取料翻板;41、手指部;42、根部;5、包装袋;6、下料通道;7、法兰;8、固定片;9、第一气缸;10、第二气缸;11、连杆;12、支架;13、夹紧块;14、竖板;15、筒体;16、加强筋。In the figure: 1, flapper valve; 2, hopper; 3, discharge port; 4, reclaiming flap; 41, fingers; 42, root; 5, packing bag; 6, feeding channel; 7,
具体实施方式Detailed ways
下面结合附图,说明本发明的具体实施方式。The specific implementation manner of the present invention will be described below in conjunction with the accompanying drawings.
如图2、图3和图4所示,本发明所述的无称重定量灌包装置通过法兰7固定在料斗2的底部。如图5至图10所示,法兰7中部开孔并在孔下方设置横截面为纺锤形的筒体15,在筒体15内纺锤形的两个尖端对称设置两块竖板14与固定片8,竖板14与固定片8相连,竖板14略带斜度,与筒体15配合形成中部下料通道6与两外侧空间,在外侧空间内各设置有一支第一气缸9,第一气缸9通过螺栓锁定在上方固定片8上。在筒体15的底部设置有两块相对的爪型取料翻板4,取料翻板4的根部42枢接在竖板14底部,并连接在第一气缸9的活塞杆上,第一气缸9伸缩时驱动取料翻板4翻转,翻起水平时两块取料翻板4的手指部41交互,对下料通道6底部进行封闭以封堵物料,取料翻板4落下竖直时打开下料通道6。如图7、图8所示,取料翻板4的底部设置有两根加强筋16,用于加强取料翻板4的承载力。在筒体15的外侧对称设置有一对夹袋机构,每个夹袋机构均包括一对夹紧块13和用于驱动夹紧块13的第二气缸10,夹紧块13和第二气缸10通过一对支架12枢接在法兰7上,两对支架12之间通过连杆11相连,两对支架12底部还设置有软质箍带(图中未示出),当夹紧块13夹紧时,箍带同时将袋口紧箍在筒体15底部外周。法兰7可以是方形、圆形或椭圆形,筒体15也可以是方形、圆形或者椭圆形。As shown in FIG. 2 , FIG. 3 and FIG. 4 , the non-weighing quantitative filling device of the present invention is fixed on the bottom of the
实际工作时,先将包装袋5全部灌满物料,通过本发明的无称重定量灌包装置,将袋口部分物料取出,取出物料的多少刚好满足包装袋5封口的高度要求。具体过程如下:本发明平时取料翻板4闭合,如图2所示,封闭料斗2内所需灌包的物料。当需要灌包时,先在筒体15的底部外周套上包装袋5,启动第二气缸10,第二气缸10驱动夹紧块13与箍带夹紧包装袋5,保证袋口被紧箍在筒体15底部外周。如图3所示,启动第一气缸9,打开取料翻板4,料斗2内的物料在重力作用经下料通道6落入包装袋5。如图4所示,当包装袋5全部灌满以后,物料不再下降;此时启动第一气缸9,第一气缸9驱动取料翻板4以根部42为旋转中心向内向上旋转直至取料翻板4的手指部41相抵,取料翻板4在翻转上升恢复到初始位置时,一方面把灌包的料流掐断,封闭下料通道6,同时将包装袋5袋口的部分物料捞回到料斗2内,从而在包装袋5的上部留出足够缝口机缝口的距离。然后第二气缸10动作打开夹紧块13,包装袋5从筒体15底部分开,最后可以对包装袋5口部进行缝合。由于取料翻板4的尺寸与行程固定,因此可以保证从包装袋5内捞回的物料量相同,从而保证口部距离的恒定,由此实现无称重定量灌包的目的。通过控制包装袋5套在筒体15部分的高度变化,改变取料翻板4伸入包装袋5中的深度,从而实现不同的灌包量,满足不同缝口机所需的缝口距离。During actual work, the
以上描述是对本发明的解释,不是对发明的限定,在不违背本发明精神的情况下,本发明可以作任何形式的修改。也可以采用电动机代替第一气缸9对取料翻板4进行驱动,或者采用齿轮、链条等常用传动装置,只需要驱动取料翻板4进行翻转,捞起袋口部分物料即可。取料翻板4也不限于爪型,数量也不限于两块,仅需要满足封闭下料通道6底部即可。The above description is an explanation of the present invention, not a limitation of the present invention, and the present invention can be modified in any form without violating the spirit of the present invention. Also can adopt electric motor to replace
Claims (9)
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| CN201710450133.2A CN107140242B (en) | 2017-06-15 | 2017-06-15 | Quantitative filling device without weighing |
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| CN201710450133.2A CN107140242B (en) | 2017-06-15 | 2017-06-15 | Quantitative filling device without weighing |
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| CN107140242B true CN107140242B (en) | 2023-02-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107600535A (en) * | 2017-09-30 | 2018-01-19 | 浙江联盛生物科技有限公司 | A kind of material baling equipment |
| CN107512445A (en) * | 2017-09-30 | 2017-12-26 | 浙江联盛生物科技有限公司 | A kind of material packing press |
| CN111380412B (en) * | 2018-12-31 | 2022-06-24 | 沈阳新松机器人自动化股份有限公司 | Panel turnover type blanking mechanism |
| CN114229528B (en) * | 2022-01-19 | 2024-05-10 | 陕西满意水泥有限责任公司 | Throw material conveyor with good sealing function |
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| CN202807112U (en) * | 2012-09-17 | 2013-03-20 | 哈尔滨博实自动化股份有限公司 | Integral swinging type bagging device |
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| CN206841749U (en) * | 2017-06-15 | 2018-01-05 | 江苏新宝物流机器人有限责任公司 | Without quantitative filling bag apparatus of weighing |
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| GB592002A (en) * | 1943-09-20 | 1947-09-04 | Golden State Company Ltd | Powder filling apparatus and method |
| CN202807112U (en) * | 2012-09-17 | 2013-03-20 | 哈尔滨博实自动化股份有限公司 | Integral swinging type bagging device |
| TWM485205U (en) * | 2014-03-31 | 2014-09-01 | zhen-hua Song | Bag pickup structure of woven bag packaging machine |
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