CN107138180B - A kind of porous zeolite class catalyst carrier and preparation method thereof and catalyst - Google Patents

A kind of porous zeolite class catalyst carrier and preparation method thereof and catalyst Download PDF

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CN107138180B
CN107138180B CN201710152348.6A CN201710152348A CN107138180B CN 107138180 B CN107138180 B CN 107138180B CN 201710152348 A CN201710152348 A CN 201710152348A CN 107138180 B CN107138180 B CN 107138180B
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agate ball
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sio
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CN107138180A (en
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何人宝
张星
牟敏仁
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Shao Wuyongtai high tech materials Co Ltd
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    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/7049Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
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    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
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    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/65150-500 nm
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    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/653500-1000 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0036Grinding
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    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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Abstract

The present invention relates to a kind of porous zeolite class catalyst carrier and preparation method thereof and catalyst, are made of the raw material of following mass fraction: Al2O340~100 parts of powder, SiO28~20 parts of powder, La (NO3)35~10 parts, 10~20 parts of carbon fiber, 2~5 parts of dispersing agent and 10~20 parts of cornstarch;La(NO3)3Load to Al2O3Powder, SiO2Powder, cornstarch, dispersing agent and carbon fiber sintering production porous aluminosilicate molecular sieve surface, formed La2O3Modified porous aluminosilicate molecular sieve.The invention has the following advantages: the composition and proportion of porous zeolite class catalyst carrier are optimized by verification experimental verification, using grain size distribution principle, in Al2O3Powder and SiO2Prepared by mixed-powder is added cornstarch as pore creating material in the raw material of aluminosilicate molecular sieves, low-temperature sintering may be implemented;Meanwhile the addition of carbon fiber has greatly taken into account the intensity and toughness for the aluminosilicate molecular sieves being prepared, and extends the service life of aluminosilicate molecular sieves.

Description

A kind of porous zeolite class catalyst carrier and preparation method thereof and catalyst
Technical field
The present invention relates to catalyst technical fields more particularly to a kind of porous zeolite class catalyst carrier and preparation method thereof And catalyst.
Background technique
With the sharp-decay of petroleum and other chemical resources, energy crisis is that 21 century whole world every country all must face Pair one of serious problem.In order to guarantee that the sustainability of resource efficiently utilizes, many approach of scientists study, wherein more Phase catalytic is to defer to Green Chemistry, advocates an approach of sustainable development path.Current 90% or more chemical synthesis Technique is all of close concern to each other with multi-phase catalysis action.Used the natural clay of pickling as catalyst of cracking petroleum from 1936 Start, until in the 1960s, people just have found to use the catalyst of cracking petroleum based on zeolite that can significantly improve Cracking efficiency.
Catalyst based on zeolite is known as molecular sieve catalyst.Molecular sieve is a kind of aluminosilicate of crystal type.Its There is regular and uniform duct in crystal structure, aperture is the order of magnitude of molecular size, point that it only allows diameter than hole diameter small Son enters, and the big molecule of diameter than hole diameter " is completely kept outside of the door ", therefore it can add by size the molecule in mixture With screening, therefore named molecular sieve.Molecular sieve has natural zeolite and two kinds of artificial zeolite.Natural zeolite it is most of by volcanic tuff and Tufaceous sedimentary rock is formed in marine facies or lacustrine facies environment, but its resource is limited after all, and due to place of production difference, natural to boil The composition and property of stone change frequent occurrence, it is difficult to become ideal catalyst.Therefore, chemist just tries to utilize strict control The method of purity, composition and property copies the structure of natural zeolite to carry out artificial synthesized, and having for being synthesized so is efficiently urged The substance for changing performance is known as synthesis zeolite, and it is a kind of porous mass that it, which is a kind of hydrated aluminum silicate of crystal type, brilliant There is uniform pore structure in body.Molecular sieve catalyst in addition to for being also used to be hydrocracked other than petroleum catalytic cracking, alkane it is different Structure, xylene isomerization, ethylbenzene synthesis and methanol synthesized gasoline etc..
Recently as the heaviness of crude oil, the impurity contents such as sulphur therein, nitrogen are continuously increased, as environmental requirement is more next It is higher, stringent limitation is required to the impurity contents such as sulphur, nitrogen in oil product.Generalling use hydrogen addition technology can be very good desulfurization removing nitric. A kind of SCR denitration and preparation method thereof is disclosed in Chinese patent application CN101185886A, by the Al of preparation2O3- SiO2-TiO2After complex sol ageing, then cordierite honeycomb ceramic is immersed in colloidal sol, after drying, roasting, then loads work Denitrating catalyst made from property component.One kind is disclosed in Chinese patent application CN103894185A with TiO2The compound load of-ZnO The preparation method of the SCR denitration of body is that titanium salt, zinc salt, manganese salt and cerium salt are added separately in distilled water, mixing, With dioxygen water sedimentation, sediment catalyst obtained after centrifugation, washing, drying, roasting, the catalyst low-temperature activity is higher, And cost is relatively low.
Researcher is usually fired by pore creating materials such as addition coal dust, graphite, starch, urea, sodium carboxymethylcelluloses At porous ceramics can also be used as catalyst carrier and use, but by catalyst support material size and pore creating material particle The stomata of the influence of size and shape, preparation gained porous ceramics is mostly to hold one's breath hole, and aperture is usually 5 μm of -1mm, while gas The uniformity of pore size distribution is also poor, limits the application range of the type catalyst carrier.Existing porous ceramics class catalyst The technical problems such as that there is also preparation difficulty is larger simultaneously for carrier, production efficiency is low.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of porous zeolite class catalyst carriers and preparation method thereof And catalyst.Porous zeolite class catalyst carrier of the invention is with Al2O3And SiO2Based on the aluminosilicate molecular sieves of formation Raw material is wanted, is that pore creating material sintering is prepared using cornstarch.Porous zeolite class catalyst carrier provided by the invention has The advantages that average pore size is small, uniform pore diameter, high percent opening.
The purpose of the present invention is what is be achieved through the following technical solutions:
One aspect of the present invention provides a kind of porous zeolite class catalyst carrier, which is characterized in that the catalyst carries Body is made of the raw material of following mass fraction: Al2O340~100 parts of powder, SiO28~20 parts of powder, La (NO3)35~10 parts, 10~20 parts of carbon fiber, 2~5 parts of dispersing agent and 10~20 parts of cornstarch;La (the NO3)3Load to Al2O3Powder End, SiO2Powder, cornstarch, dispersing agent and carbon fiber sintering production porous aluminosilicate molecular sieve surface, formed La2O3 Modified porous aluminosilicate molecular sieve.
An embodiment according to the present invention, the Al2O3And SiO2Powder mixes, the grain of mixed-powder Diameter is 20~180 μm, wherein particle diameter distribution are as follows: 20~50 μm account for 10~20wt%, and 50~80 μm account for 30~40wt%, 80~ 120 μm account for 30~40wt%, and 120~180 μm account for 10~20wt%.
An embodiment according to the present invention, the Al2O3And SiO2Mixed-powder is prepared by the following method: being pressed Agate ball, Al are added into ball mill according to the ratio of grinding media to material of 36~38:12O3And SiO2Mixed-powder raw material, according to mixed-powder original 16~20% ball-milling additive, the fluid lubricant of 15~20ml/kg and 2.5~3 times of solvent naphtha wet-milling is added in the weight of material, Drum's speed of rotation be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches are as follows: diameter is that the agate ball of 18mm accounts for The 20~22% of agate ball total weight, diameter are that the agate ball of 13~15mm accounts for the 26~28% of agate ball total weight, diameter 8 The agate ball of~10mm accounts for the 28~30% of agate ball total weight, the agate ball that diameter is 5mm account for agate ball total weight 22~ 24%.
An embodiment according to the present invention, the partial size of the cornstarch are 50~300nm.
An embodiment according to the present invention, the catalyst carrier are made of the raw material of following mass fraction: Al2O380 parts of powder, SiO210 parts of powder, La (NO3)38 parts, 15 parts of carbon fiber, 3 parts of dispersing agent and 15 parts of cornstarch; The Al2O3And SiO2The particle diameter distribution of mixed-powder are as follows: 20~50 μm account for 15wt%, and 50~80 μm account for 35wt%, 80~ 120 μm account for 35wt%, and 120~180 μm account for 15wt%.
An embodiment according to the present invention, the SiO2And Al2O3Molar ratio be 10~20.
An embodiment according to the present invention, the dispersing agent are polyacrylic acid, ammonium polyacrylate, Sodium Polyacrylate Or one of polyacrylic acid potassium.
Another aspect of the present invention additionally provides a kind of preparation method of porous zeolite class catalyst carrier, which is characterized in that Specific step is as follows:
Step 1: weighing various raw materials according to the proportion of raw material;
Step 2: agate ball, Al are added into ball mill according to the ratio of grinding media to material of 36~38:12O3And SiO2Mixed-powder is former 16~20% ball-milling additive, the fluid lubricant and 2.5 of 15~20ml/kg is added according to the weight of mixed-powder raw material in material ~3 times of solvent naphtha wet-milling, drum's speed of rotation be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches are as follows: straight Diameter is that the agate ball of 18mm accounts for the 20~22% of agate ball total weight, and diameter is that the agate ball of 13~15mm accounts for agate ball total weight 26~28%, diameter is that the agate ball of 8~10mm accounts for the 28~30% of agate ball total weight, and diameter is that the agate ball of 5mm accounts for The 22~24% of agate ball total weight;
Step 3: cornstarch is dispersed in the aqueous solution of ethyl alcohol using ultrasonic wave decentralized processing, then 45 Moisture content is dried under the conditions of~60 DEG C less than 1.0wt%;
Step 4: using mechanical stirring, by the cornstarch and the obtained Al of step 2 after ultrasonic wave decentralized processing2O3With SiO2Mixed-powder, dispersing agent and carbon fiber, which are uniformly mixed and add distilled water, is made dispersed system;
Step 5: dispersed system obtained by vacuum filtration step 4, then dry under the conditions of 60~80 DEG C by filter cake It is less than 1.0wt% to moisture content, obtains idiosome;
It is sintered Step 6: the idiosome after drying is put into Muffle furnace, sintering schedule are as follows: first with the liter of 3~5 DEG C/min Warm rate rises to 240 DEG C from room temperature, then 520 DEG C of heat preservation 0.5h~1h is risen to the heating rate of 1~2 DEG C/min, then with 3 The heating rate of~5 DEG C/min rises to 650 DEG C -750 DEG C, soaking time 1h-3h, and finally cooling obtains porous aluminosilicate point Son sieve;
Step 7: the porous aluminosilicate molecular sieve that step 6 obtains is immersed in La (NO3)3Aqueous solution in, 90~ It is dried under the conditions of 100 DEG C, 5~6h is then roasted under the conditions of 520~550 DEG C, obtains La2O3Modified porous aluminosilicate point Son sieve.
Another aspect of the present invention additionally provides a kind of catalyst, it is characterised in that: is catalyzed using above-mentioned porous zeolite class Agent carrier, and be the calculating of 100 mass fractions, supported active metals Ni 5~10 with the porous zeolite class catalyst carrier Part, load TiO210~15 parts.
An embodiment according to the present invention, using being sequentially or simultaneously immersed in porous zeolite class catalyst carrier Method in presoma containing Ni and solution of tetrabutyl titanate, the supported active metals in the porous zeolite class catalyst carrier Ni and TiO2
The catalyst carrier and catalyst prepared using method of the invention is had the advantages that
1, the present invention optimizes the composition and proportion of porous zeolite class catalyst carrier by verification experimental verification, in Al2O3Powder And SiO2Prepared by mixed-powder is added cornstarch as pore creating material in the raw material of aluminosilicate molecular sieves, it reduce sintering temperature Degree, may be implemented low-temperature sintering;Meanwhile the addition of carbon fiber has greatly taken into account the strong of the aluminosilicate molecular sieves being prepared Degree and toughness, extend the service life of aluminosilicate molecular sieves.
2, the present invention makes to solve to be influenced by catalyst support material size and pore creating material particle size and shape The stomata of standby gained porous ceramics is mostly hole of holding one's breath, and aperture is usually 5 μm of -1mm, while the uniformity of gas cell distribution is also poor Technical problem, the present invention uses grain size distribution principle when selecting raw material, i.e., in the raw material for selecting preparation aluminosilicate molecular sieves Shi Shouxian is by Al2O3And SiO2Mixed-powder using ball milling method carry out grain size distribution, form four kinds of different particle size distributions Then the grain size distribution of mixed-powder mixes the cornstarch of Nano grade wherein, the cornstarch of Nano grade can be equal It is distributed in the gap of the grain size distribution of mixed-powder evenly, is finally sintered to form porous aluminosilicate molecular sieve;It is obtained more There is diameter be 0.1 μm~300 μm of duct inside the aluminosilicate molecular sieves of hole, internal gutter largely communicate with each other and It connects with carrier surface;And Kong Rong shared by the duct that 0.1 μm~300 μm of diameter accounts for the 50%~70% of total pore volume;Carrier Porosity be 20%~30%, the thermal coefficient of carrier is 10~20W/ (mK).
3, Al of the present invention in prepared sizes gradation2O3And SiO2Mixed-powder when use ball grinding method, select different straight The agate ball of diameter different weight score is used cooperatively and completes Al2O3And SiO2The grain size distribution of mixed-powder.
4, the present invention uses ladder sintering schedule in sintered porous aluminosilicate molecular sieves, and cornstarch is slowly arranged first Idiosome (rising to 240 DEG C from room temperature with the heating rate of 3~5 DEG C/min) out, then idiosome is rapidly discharged (with 1 in cornstarch The heating rate of~2 DEG C/min rises to 520 DEG C of heat preservation 0.5h~1h), the step needs slowly heating, prevents idiosome from splitting Line, and help to form continuous Nano grade through hole inside idiosome, it is finally increased to sintering temperature and completes porous aluminum silicon The sintering of hydrochlorate molecular sieve is formed.
5, in the molecular sieve carried La of porous aluminosilicate2O3Can significantly improve the catalyst being prepared catalytic activity, Selectivity and stability, cooperation are supported on the active metal Ni and TiO of porous aluminosilicate molecular sieve catalyst carrier surface2Make Efficient catalytic activity can be kept in long time by obtaining catalyst.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, present invention following specific embodiments It is illustrated, but the present invention is limited to absolutely not these examples.The following is only the preferred embodiment of the present invention, is used only for explaining The present invention, it cannot be construed as a limitation to the scope of the present invention.It should be pointed out that all in spirit of the invention Any modifications, equivalent replacements, and improvements etc. with being done within principle, should all be included in the protection scope of the present invention.
In a specific embodiment, the present invention provides a kind of porous zeolite class catalyst carrier, the catalysis Agent carrier is made of the raw material of following mass fraction: Al2O340~100 parts of powder, SiO28~20 parts of powder, La (NO3)35~ 10 parts, 10~20 parts of carbon fiber, 2~5 parts of dispersing agent and 10~20 parts of cornstarch;La (the NO3)3It loads to Al2O3Powder, SiO2The porous aluminosilicate molecular sieve surface of powder, cornstarch and carbon fiber sintering production forms La2O3Change The porous aluminosilicate molecular sieve of property.The Al2O3And SiO2Powder mixes, and the partial size of mixed-powder is 20~180 μm, wherein particle diameter distribution are as follows: 20~50 μm account for 10~20wt%, and 50~80 μm account for 30~40wt%, 80~120 μm account for 30~ 40wt%, 120~180 μm account for 10~20wt%.The partial size of the cornstarch is 50~300nm.
In another embodiment, the Al2O3And SiO2Mixed-powder is prepared by the following method: according to Agate ball, Al are added into ball mill for the ratio of grinding media to material of 36~38:12O3And SiO2Mixed-powder raw material, according to mixed-powder raw material Weight be added 16~20% ball-milling additive, 15~20ml/kg fluid lubricant and 2.5~3 times of solvent naphtha wet-milling, ball Mill speed be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches are as follows: diameter is that the agate ball of 18mm accounts for Ma The 20~22% of Nao ball total weight, diameter are that the agate ball of 13~15mm accounts for the 26~28% of agate ball total weight, diameter is 8~ The agate ball of 10mm accounts for the 28~30% of agate ball total weight, the agate ball that diameter is 5mm account for agate ball total weight 22~ 24%.
In another embodiment, the catalyst carrier is made of the raw material of following mass fraction: Al2O3 80 parts of powder, SiO210 parts of powder, La (NO3)38 parts, 15 parts of carbon fiber, 3 parts of dispersing agent and 15 parts of cornstarch;Described Al2O3And SiO2The particle diameter distribution of mixed-powder are as follows: 20~50 μm account for 15wt%, and 50~80 μm account for 35wt%, and 80~120 μm account for 35wt%, 120~180 μm account for 15wt%.
In another embodiment, the SiO2And Al2O3Molar ratio be 10~20.
In another embodiment, the dispersing agent be polyacrylic acid, ammonium polyacrylate, Sodium Polyacrylate or One of polyacrylic acid potassium.
In another embodiment, the present invention also provides a kind of preparation sides of porous zeolite class catalyst carrier Method, the specific steps are as follows:
Step 1: weighing various raw materials according to the proportion of raw material;
Step 2: agate ball, Al are added into ball mill according to the ratio of grinding media to material of 36~38:12O3And SiO2Mixed-powder is former 16~20% ball-milling additive, the fluid lubricant and 2.5 of 15~20ml/kg is added according to the weight of mixed-powder raw material in material ~3 times of solvent naphtha wet-milling, drum's speed of rotation be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches are as follows: straight Diameter is that the agate ball of 18mm accounts for the 20~22% of agate ball total weight, and diameter is that the agate ball of 13~15mm accounts for agate ball total weight 26~28%, diameter is that the agate ball of 8~10mm accounts for the 28~30% of agate ball total weight, and diameter is that the agate ball of 5mm accounts for The 22~24% of agate ball total weight;
Step 3: cornstarch is dispersed in the aqueous solution of ethyl alcohol using ultrasonic wave decentralized processing, then 45 Moisture content is dried under the conditions of~60 DEG C less than 1.0wt%;
Step 4: using mechanical stirring, by the cornstarch and the obtained Al of step 2 after ultrasonic wave decentralized processing2O3With SiO2Mixed-powder, dispersing agent and carbon fiber, which are uniformly mixed and add distilled water, is made dispersed system;
Step 5: dispersed system obtained by vacuum filtration step 4, then dry under the conditions of 60~80 DEG C by filter cake It is less than 1.0wt% to moisture content, obtains idiosome;
It is sintered Step 6: the idiosome after drying is put into Muffle furnace, sintering schedule are as follows: first with the liter of 3~5 DEG C/min Warm rate rises to 240 DEG C from room temperature, then 520 DEG C of heat preservation 0.5h~1h is risen to the heating rate of 1~2 DEG C/min, then with 3 The heating rate of~5 DEG C/min rises to 650 DEG C -750 DEG C, soaking time 1h-3h, and finally cooling obtains porous aluminosilicate point Son sieve;
Step 7: the porous aluminosilicate molecular sieve that step 6 obtains is immersed in La (NO3)3Aqueous solution in, 90~ It is dried under the conditions of 100 DEG C, 5~6h is then roasted under the conditions of 520~550 DEG C, obtains La2O3Modified porous aluminosilicate point Son sieve.
In another embodiment, the present invention also provides a kind of catalyst, using above-mentioned porous zeolite class Catalyst carrier, and be the calculating of 100 mass fractions, supported active metals Ni 5 with the porous zeolite class catalyst carrier ~10 parts, load TiO210~15 parts.Using porous zeolite class catalyst carrier is sequentially or simultaneously immersed in forerunner containing Ni Method in body and solution of tetrabutyl titanate, in the porous zeolite class catalyst carrier supported active metals Ni and TiO2.The Ni presoma is selected from nickel acetate, nickel nitrate and nickel chloride.
Embodiment 1
The preparation method of porous zeolite class catalyst carrier, the specific steps are as follows:
Step 1: weighing various raw materials according to the proportion of raw material;Raw material proportioning are as follows: Al2O3100 parts of powder, SiO2Powder 20 Part, La (NO3)310 parts, 10 parts of carbon fiber, 5 parts of dispersing agent and 20 parts of cornstarch;
Step 2: preparation Al2O3And SiO2Mixed-powder, the partial size of mixed-powder are 20~180 μm, wherein particle diameter distribution Are as follows: 20~50 μm account for 20wt%, and 50~80 μm account for 30wt%, and 80~120 μm account for 30wt%, and 120~180 μm account for 20wt%;It is beautiful The partial size of rice starch is 50~300nm.Al2O3And SiO2Mixed-powder is prepared by the following method: according to 36:1 ratio of grinding media to material to Agate ball, Al are added in ball mill2O3And SiO220% ball is added according to the weight of mixed-powder raw material for mixed-powder raw material Milling aid, the fluid lubricant of 20ml/kg and 3 times of solvent naphtha wet-milling, drum's speed of rotation 350r/min, ball milling 7 hours;Its Middle agate ball proportion are as follows: diameter is that the agate ball of 18mm accounts for the 20% of agate ball total weight, and diameter is the agate ball of 13~15mm The 28% of agate ball total weight is accounted for, diameter is that the agate ball of 8~10mm accounts for the 30% of agate ball total weight, and diameter is the Ma of 5mm Nao ball accounts for the 22% of agate ball total weight.
Step 3: cornstarch is dispersed in the aqueous solution of ethyl alcohol using ultrasonic wave decentralized processing, then 45 Moisture content is dried under the conditions of~60 DEG C less than 1.0wt%;
Step 4: using mechanical stirring, by the cornstarch and the obtained Al of step 2 after ultrasonic wave decentralized processing2O3With SiO2Mixed-powder, dispersing agent and carbon fiber, which are uniformly mixed and add distilled water, is made dispersed system;
Step 5: dispersed system obtained by vacuum filtration step 4, then dry under the conditions of 60~80 DEG C by filter cake It is less than 1.0wt% to moisture content, obtains idiosome;
It is sintered Step 6: the idiosome after drying is put into Muffle furnace, sintering schedule are as follows: first with the heating of 3 DEG C/min Rate rises to 240 DEG C from room temperature, then 520 DEG C of heat preservation 1h is risen to the heating rate of 1 DEG C/min, then with the liter of 3 DEG C/min Warm rate rises to 750 DEG C, soaking time 1h, and finally cooling obtains porous aluminosilicate molecular sieve;
Step 7: the porous aluminosilicate molecular sieve that step 6 obtains is immersed in La (NO3)3Aqueous solution in, 90~ It is dried under the conditions of 100 DEG C, then roasts 6h under the conditions of 550 DEG C, obtain La2O3Modified porous aluminosilicate molecular sieve.
It is 50 μm~300 μm of duct, the porosity that porous zeolite class catalyst carrier made from the present embodiment, which has diameter, Are as follows: 25.0%, the thermal coefficient of carrier reaches 20W/ (mK).
Embodiment 2
A kind of preparation method of porous zeolite class catalyst carrier, the specific steps are as follows:
Step 1: weighing various raw materials according to the proportion of raw material;Al2O360 parts of powder, SiO210 parts of powder, La (NO3)3 5 Part, 10 parts of carbon fiber, 2 parts of dispersing agent and 10 parts of cornstarch;
Step 2: preparation Al2O3And SiO2Agate is added into ball mill according to the ratio of grinding media to material of 36~38:1 for mixed-powder Ball, Al2O3And SiO216% ball-milling additive, 15ml/kg are added according to the weight of mixed-powder raw material for mixed-powder raw material Fluid lubricant and 2.5 times of solvent naphtha wet-milling, drum's speed of rotation 300r/min, ball milling 6 hours;Wherein agate ball matches Are as follows: diameter is that the agate ball of 18mm accounts for the 20% of agate ball total weight, and diameter is that the agate ball of 13~15mm accounts for agate ball gross weight The 26% of amount, diameter are that the agate ball of 8~10mm accounts for the 30% of agate ball total weight, and diameter is that the agate ball of 5mm accounts for agate ball The 24% of total weight;Al2O3And SiO2Powder mixes, and the partial size of mixed-powder is 20~180 μm, wherein particle diameter distribution Are as follows: 20~50 μm account for 10wt%, and 50~80 μm account for 40wt%, and 80~120 μm account for 40wt%, and 120~180 μm account for 10wt%.Institute The partial size for the cornstarch stated is 50~300nm.
Step 3: cornstarch is dispersed in the aqueous solution of ethyl alcohol using ultrasonic wave decentralized processing, then 45 Moisture content is dried under the conditions of~60 DEG C less than 1.0wt%;
Step 4: using mechanical stirring, by the cornstarch and the obtained Al of step 2 after ultrasonic wave decentralized processing2O3With SiO2Mixed-powder, dispersing agent and carbon fiber, which are uniformly mixed and add distilled water, is made dispersed system;
Step 5: dispersed system obtained by vacuum filtration step 4, then dry under the conditions of 60~80 DEG C by filter cake It is less than 1.0wt% to moisture content, obtains idiosome;
It is sintered Step 6: the idiosome after drying is put into Muffle furnace, sintering schedule are as follows: first with the heating of 5 DEG C/min Rate rises to 240 DEG C from room temperature, then rises to 520 DEG C of heat preservation 1h, the heating of subsequent 5 DEG C/min with the heating rate of 2 DEG C/min Rate rises to 650 DEG C, soaking time 3h, and finally cooling obtains porous aluminosilicate molecular sieve;
Step 7: the porous aluminosilicate molecular sieve that step 6 obtains is immersed in La (NO3)3Aqueous solution in, 90~ It is dried under the conditions of 100 DEG C, then roasts 5h under the conditions of 520 DEG C, obtain La2O3Modified porous aluminosilicate molecular sieve.
It is 0.1 μm~150 μm of duct, the porosity that porous zeolite class catalyst carrier made from the present embodiment, which has diameter, Are as follows: 20.3%, the thermal coefficient of carrier reaches 15W/ (mK).
Embodiment 3
Using 100 mass parts of porous zeolite class catalyst carrier of embodiment one, porous zeolite class catalyst carrier is soaked Enter into nickel acetate and solution of tetrabutyl titanate, the supported active metals Ni 10 in the porous zeolite class catalyst carrier Part and TiO210 parts.
Embodiment 4
Using 100 mass parts of porous zeolite class catalyst carrier of embodiment one, porous zeolite class catalyst carrier is soaked Enter into nickel acetate and solution of tetrabutyl titanate, 5 parts of supported active metals Ni in the porous zeolite class catalyst carrier And TiO215 parts.
The catalytic performance test of above-mentioned catalyst is as follows:
Hydrodesulfurization reaction carries out in a high pressure reaction kettle, 4, the 6- dimethyl dibenzo thiophene of catalytic amount 100g, 60g Pheno (4,6-DMDBT) is dissolved in 3L solvent, and 260 DEG C of reaction temperature, the gross pressure of system is 65bar in reaction, and stirring rate is 1000rpm, reaction product are quantitative with gas-chromatography.Catalyst and traditional Pd/A1 in embodiment 3 and 42O3Catalyst and non- The comparison for loading the hydrodesulfurization performance of NiMoW catalyst is shown in Table 1, with traditional Pd/A12O3With unsupported NiMoW catalyst phase Than the catalyst in embodiment 3 and 4 has higher catalytic activity.
Table 1
Catalyst The conversion ratio of 4,6- dimethyl Dibenzothiophene
Embodiment 3 68.32%
Embodiment 4 65.86%
Traditional Pd/A12O3Catalyst 42.15%
Unsupported NiMoW catalyst 53.6%
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all in spirit of the invention and Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within principle.

Claims (10)

1. a kind of porous zeolite class catalyst carrier, which is characterized in that the catalyst carrier by following mass fraction original Material is made: Al2O340~100 parts of powder, SiO28~20 parts of powder, La (NO3)35~10 parts, 10~20 parts of carbon fiber, dispersion 2~5 parts of agent and 10~20 parts of cornstarch;La (the NO3)3Load to Al2O3Powder, SiO2Powder, cornstarch, The porous aluminosilicate molecular sieve surface of dispersing agent and carbon fiber sintering production forms La2O3Modified porous aluminosilicate molecule Sieve, the La2O3The specific preparation step of modified porous aluminosilicate molecular sieve are as follows:
Step 1: weighing various raw materials according to the proportion of raw material;
Step 2: agate ball, Al are added into ball mill according to the ratio of grinding media to material of 36~38:12O3And SiO2Mixed-powder raw material, is pressed According to mixed-powder raw material weight be added 16~20% ball-milling additive, 15~20ml/kg fluid lubricant and 2.5~3 times Solvent naphtha wet-milling, drum's speed of rotation be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches are as follows: diameter 18mm Agate ball account for the 20~22% of agate ball total weight, the agate ball that diameter is 13~15mm account for agate ball total weight 26~ 28%, diameter is that the agate ball of 8~10mm accounts for the 28~30% of agate ball total weight, and diameter is that the agate ball of 5mm accounts for agate ball The 22~24% of total weight;
Step 3: cornstarch is dispersed in the aqueous solution of ethyl alcohol using ultrasonic wave decentralized processing, then 45~60 Moisture content is dried under the conditions of DEG C less than 1.0wt%;
Step 4: using mechanical stirring, by the cornstarch and the obtained Al of step 2 after ultrasonic wave decentralized processing2O3And SiO2 Mixed-powder, dispersing agent and carbon fiber, which are uniformly mixed and add distilled water, is made dispersed system;
Step 5: dispersed system obtained by vacuum filtration step 4, then dries filter cake under the conditions of 60~80 DEG C to containing Water rate is less than 10wt%, obtains idiosome;
It is sintered Step 6: the idiosome after drying is put into Muffle furnace, sintering schedule are as follows: first with the heating speed of 3~5 DEG C/min Rate rises to 240 DEG C from room temperature, then 520 DEG C of heat preservation 0.5h~1h is risen to the heating rate of 1~2 DEG C/min, then with 3~5 DEG C/heating rate of min rises to 650 DEG C -750 DEG C, soaking time 1h-3h, finally cooling obtains porous aluminosilicate molecule Sieve;
Step 7: the porous aluminosilicate molecule that step 6 obtains is immersed in La (NO3)3Aqueous solution in, 90~100 DEG C of items It is dried under part, 5~6h is then roasted under the conditions of 520~550 DEG C, obtains La2O3Modified porous aluminosilicate molecular sieve.
2. porous zeolite class catalyst carrier according to claim 1, it is characterised in that: the Al2O3And SiO2Powder It mixes, the partial size of mixed-powder is 20~180 μm, wherein particle diameter distribution are as follows: 20~50 μm account for 10~20wt%, 50~ 80 μm account for 30~40wt%, and 80~120 μm account for 30~40wt%, and 120~180 μm account for 10~20wt%.
3. porous zeolite class catalyst carrier according to claim 2, which is characterized in that the Al2O3And SiO2Mixing Powder is prepared by the following method: agate ball, Al being added into ball mill according to the ratio of grinding media to material of 36~38:12O3And SiO2Mixing 16~20% ball-milling additive, the fluid lubricant of 15~20ml/kg is added according to the weight of mixed-powder raw material in powder raw material With 2.5~3 times of solvent naphtha wet-milling, drum's speed of rotation be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches Are as follows: diameter is that the agate ball of 18mm accounts for the 20~22% of agate ball total weight, and diameter is that the agate ball of 13~15mm accounts for agate ball The 26~28% of total weight, diameter are that the agate ball of 8~10mm accounts for the 28~30% of agate ball total weight, and diameter is the Ma of 5mm Nao ball accounts for the 22~24% of agate ball total weight.
4. porous zeolite class catalyst carrier according to claim 1 or 2, which is characterized in that the cornstarch Partial size is 50~300nm.
5. porous zeolite class catalyst carrier according to claim 3, which is characterized in that the catalyst carrier is by such as The raw material of lower mass fraction forms: Al2O380 parts of powder, SiO210 parts of powder, La (NO3)38 parts, 15 parts of carbon fiber, dispersing agent 3 Part and 15 parts of cornstarch;The Al2O3And SiO2The particle diameter distribution of mixed-powder are as follows: 20~50 μm account for 15wt%, and 50 ~80 μm account for 35wt%, and 80~120 μm account for 35wt%, and 120~180 μm account for 15wt%.
6. according to claim 1, porous zeolite class catalyst carrier described in 2,3 or 5, it is characterised in that: the SiO2With Al2O3Molar ratio be 10~20.
7. according to claim 1, porous zeolite class catalyst carrier described in 2,3 or 5, it is characterised in that: the dispersing agent For one of polyacrylic acid, ammonium polyacrylate, Sodium Polyacrylate or polyacrylic acid potassium.
8. a kind of preparation method of the described in any item porous zeolite class catalyst carriers of claim 1~7, which is characterized in that Specific step is as follows:
Step 1: weighing various raw materials according to the proportion of raw material;
Step 2: agate ball, Al are added into ball mill according to the ratio of grinding media to material of 36~38:12O3And SiO2Mixed-powder raw material, is pressed According to mixed-powder raw material weight be added 16~20% ball-milling additive, 15~20ml/kg fluid lubricant and 2.5~3 times Solvent naphtha wet-milling, drum's speed of rotation be 300~350r/min, ball milling 6~7 hours;Wherein agate ball matches are as follows: diameter 18mm Agate ball account for the 20~22% of agate ball total weight, the agate ball that diameter is 13~15mm account for agate ball total weight 26~ 28%, diameter is that the agate ball of 8~10mm accounts for the 28~30% of agate ball total weight, and diameter is that the agate ball of 5mm accounts for agate ball The 22~24% of total weight;
Step 3: cornstarch is dispersed in the aqueous solution of ethyl alcohol using ultrasonic wave decentralized processing, then 45~60 Moisture content is dried under the conditions of DEG C less than 1.0wt%;
Step 4: using mechanical stirring, by the cornstarch and the obtained Al of step 2 after ultrasonic wave decentralized processing2O3And SiO2 Mixed-powder, dispersing agent and carbon fiber, which are uniformly mixed and add distilled water, is made dispersed system;
Step 5: dispersed system obtained by vacuum filtration step 4, then dries filter cake under the conditions of 60~80 DEG C to containing Water rate is less than 10wt%, obtains idiosome;
It is sintered Step 6: the idiosome after drying is put into Muffle furnace, sintering schedule are as follows: first with the heating speed of 3~5 DEG C/min Rate rises to 240 DEG C from room temperature, then 520 DEG C of heat preservation 0.5h~1h is risen to the heating rate of 1~2 DEG C/min, then with 3~5 DEG C/heating rate of min rises to 650 DEG C -750 DEG C, soaking time 1h-3h, finally cooling obtains porous aluminosilicate molecule Sieve;
Step 7: the porous aluminosilicate molecule that step 6 obtains is immersed in La (NO3)3Aqueous solution in, 90~100 DEG C of items It is dried under part, 5~6h is then roasted under the conditions of 520~550 DEG C, obtains La2O3Modified porous aluminosilicate molecular sieve.
9. a kind of catalyst, it is characterised in that: urged using porous zeolite class described in any one of claim 1~7 claim Agent carrier, and be that 100 mass fractions calculate with the porous zeolite class catalyst carrier, supported active metals Ni 5~ 10 parts, load TiO210~15 parts.
10. catalyst according to claim 9, it is characterised in that: use and be sequentially or simultaneously catalyzed porous zeolite class Agent carrier is immersed in the method in presoma containing Ni and solution of tetrabutyl titanate, in the porous zeolite class catalyst carrier Supported active metals Ni and TiO2
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CN1262307A (en) * 2000-01-14 2000-08-09 上海交通大学 Process for preparing city gas catalyst carrier by cracking heavy oil
CN102441412A (en) * 2010-10-12 2012-05-09 中国石油化工股份有限公司 Aromatization catalyst and application thereof in highly selective preparation of p-xylene

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