CN107137987A - Air purification all-in-one machine - Google Patents
Air purification all-in-one machine Download PDFInfo
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- CN107137987A CN107137987A CN201710492670.3A CN201710492670A CN107137987A CN 107137987 A CN107137987 A CN 107137987A CN 201710492670 A CN201710492670 A CN 201710492670A CN 107137987 A CN107137987 A CN 107137987A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0039—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
- B01D46/0041—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices for feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/44—Auxiliary equipment or operation thereof controlling filtration
- B01D46/46—Auxiliary equipment or operation thereof controlling filtration automatic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/71—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with pressurised gas, e.g. pulsed air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/06—Polluted air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2267/00—Multiple filter elements specially adapted for separating dispersed particles from gases or vapours
- B01D2267/40—Different types of filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2273/00—Operation of filters specially adapted for separating dispersed particles from gases or vapours
- B01D2273/30—Means for generating a circulation of a fluid in a filtration system, e.g. using a pump or a fan
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/35—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for venting arrangements
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- General Chemical & Material Sciences (AREA)
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
空气净化一体机,机体外壳侧面的一面设有进风口,进风口处设有不锈钢过滤网的过滤网箱,机壳顶部设有排布排风口的排风头,进风口与排风口形成气体循环通道,气体循环通道内设有空气过滤筒和离心变频风机,气体循环通道内设有对空气过滤筒进行清理的自动反吹装置,自动反吹装置与灰尘收集器连接并将灰尘吹入灰尘收集器。采用侧面一面进风,与排风系统形成稳定的气体循环状态,实现高效率的换气功能。排风采用扇形喷口,形成扇形均匀分布,能够实现远距离大面积送风,在高空中形成稳定的送风云层,提高空气净化面积和效率。自动定时对空气过滤筒进行反吹,便于把过滤筒上积累的灰尘吹落掉入灰尘收集器中,实现灰尘自动收集保证空气过滤筒正常工作。
The air purification all-in-one machine has an air inlet on the side of the body shell, a filter box with a stainless steel filter at the air inlet, and an exhaust head on the top of the casing. The air inlet and the exhaust port form a gas Circulation channel, the gas circulation channel is equipped with an air filter cartridge and a centrifugal frequency conversion fan, and the gas circulation channel is equipped with an automatic back blowing device for cleaning the air filter cartridge, and the automatic back blowing device is connected with the dust collector and blows the dust into the dust collector. The side air intake is adopted to form a stable gas circulation state with the exhaust system to achieve a high-efficiency ventilation function. The exhaust air adopts fan-shaped nozzles to form a fan-shaped uniform distribution, which can realize long-distance and large-area air supply, form a stable air supply cloud layer in the high altitude, and improve the air purification area and efficiency. The air filter cartridge is automatically blown back at regular intervals, so that the dust accumulated on the filter cartridge can be blown off and dropped into the dust collector, so as to realize automatic dust collection and ensure the normal operation of the air filter cartridge.
Description
技术领域technical field
本发明涉及空气净化设备技术领域,特别涉及空气净化一体机。The invention relates to the technical field of air purification equipment, in particular to an integrated air purification machine.
背景技术Background technique
由于设备工厂化制造加工,在钢结构厂房内完成焊接、喷涂、抛丸、打磨等工序,在工作中产生大量的烟尘等微颗粒污染物。长时间在该环境中工作,微颗粒污染物会对人体造成严重危害。Due to the factory manufacturing and processing of equipment, welding, spraying, shot blasting, grinding and other processes are completed in the steel structure workshop, and a large amount of particulate pollutants such as smoke and dust are generated during work. Working in this environment for a long time, microparticle pollutants will cause serious harm to the human body.
发明内容Contents of the invention
为克服现有技术中存在的问题,本发明提供了一种空气净化一体机。In order to overcome the problems existing in the prior art, the present invention provides an air purification all-in-one machine.
本发明解决其技术问题所采取的技术方案是:该种空气净化一体机,包括机体外壳,机体外壳侧面的一面设有进风口,在进风口处设有过滤网箱,过滤网箱上设有不锈钢过滤网,在机壳顶部设有排风头,排风头上设有若干排风口,排风口采用扇形喷口,进风口与排风口形成气体循环通道,气体循环通道内设有空气过滤筒和离心变频风机,气体循环通道内设有对空气过滤筒进行清理的自动反吹装置,自动反吹装置与灰尘收集器连接并将灰尘吹入灰尘收集器。The technical solution adopted by the present invention to solve the technical problem is: this kind of air purification all-in-one machine includes a body casing, an air inlet is provided on one side of the body casing, a filter mesh box is arranged at the air inlet, and a filter mesh box is provided on the filter mesh box. Stainless steel filter screen, with an exhaust head on the top of the casing, and several air outlets on the exhaust head, the air outlets are fan-shaped nozzles, the air inlet and exhaust outlets form a gas circulation channel, and an air filter cartridge is installed in the gas circulation channel And the centrifugal frequency conversion fan, the air circulation channel is equipped with an automatic back blowing device for cleaning the air filter cartridge, the automatic back blowing device is connected with the dust collector and blows the dust into the dust collector.
进一步地,所述进风口上设有过滤网箱,过滤网箱上设有不锈钢过滤网。Further, the air inlet is provided with a filter net box, and a stainless steel filter net is provided on the filter net box.
进一步地,所述进风口外设有百叶窗。Further, shutters are arranged outside the air inlet.
进一步地,还包括控制一体机各个部分动作的电控箱。Further, it also includes an electric control box for controlling the actions of each part of the all-in-one machine.
进一步地,所述灰尘收集器为锥形筒,锥形筒的顶部为较大开口,底部为较小开口,位于空气过滤筒下方,锥形筒的较小开口与灰尘容纳器密封连接,灰尘容纳器一侧开有抽拉盒;灰尘容纳器的底部与升降器连接。Further, the dust collector is a conical cylinder with a larger opening at the top and a smaller opening at the bottom, located below the air filter cartridge, the smaller opening of the conical cylinder is sealed with the dust container, and the dust A drawer box is arranged on one side of the container; the bottom of the dust container is connected with the lifter.
进一步地,所述自动反吹装置包括气包、吹风机和脉冲阀,所述吹风机通过连接管与气包连接,气包与的出气口与空气过滤筒相对,吹风机与脉冲阀电联并定时启动。Further, the automatic blowback device includes an air bag, a blower and a pulse valve, the blower is connected to the air bag through a connecting pipe, the air outlet of the air bag is opposite to the air filter cartridge, and the blower is electrically connected to the pulse valve and started at regular intervals .
进一步地,所述机体外壳内侧靠近离心变频风机和排风头位置设有吸音棉。Further, sound-absorbing cotton is provided on the inner side of the body shell close to the centrifugal frequency conversion fan and the exhaust head.
进一步地,所述机体外壳上设有触摸屏操控面板,触摸屏操控面板作为控制器的上位机,控制器控制各电控部件的动作。Further, a touch-screen control panel is provided on the body shell, and the touch-screen control panel serves as a host computer of the controller, and the controller controls the actions of the electronic control components.
进一步地,送风口内侧设有活性炭棉。Further, activated carbon cotton is arranged inside the air outlet.
综上,本发明的上述技术方案的有益效果如下:In summary, the beneficial effects of the technical solution of the present invention are as follows:
1、气体收集采用侧面进风:一开始采用前面进风,但是与排风形成直接循环,净化效果并不理想。经过多种进风方式的比较试验,现采用侧面一面进风,与排风系统形成稳定的气体循环状态,实现高效率的换气功能,净化效果非常明显。1. The side air intake is adopted for gas collection: the front air intake was adopted at the beginning, but it forms a direct circulation with the exhaust air, and the purification effect is not ideal. After comparative tests of various air intake methods, the side air intake is now used to form a stable gas circulation state with the exhaust system to achieve high-efficiency ventilation and the purification effect is very obvious.
2、过滤净化:采用进口覆膜滤材,过滤颗粒精度达到0.3μm。2. Filtration and purification: Imported film-coated filter material is used, and the filtration particle precision reaches 0.3μm.
3、风机变频:风机采用变频控制,可根据实际情况进行变频调节,有效节约能源。3. Fan frequency conversion: The fan adopts frequency conversion control, which can be adjusted according to the actual situation to effectively save energy.
4、排风系统:排风采用扇形喷口,形成扇形均匀分布,能够实现远距离大面积送风,在高空中形成稳定的送风云层,提高空气净化面积和效率。4. Exhaust system: The exhaust adopts fan-shaped nozzles to form fan-shaped uniform distribution, which can realize long-distance and large-area air supply, form a stable air supply cloud layer in the high altitude, and improve the air purification area and efficiency.
5、自动反吹清灰:接入车间压缩空气,采用PLC自动定时对滤筒进行反吹,便于把过滤筒上积累的灰尘吹落,掉入灰尘收集器中,实现灰尘自动收集,保证滤筒正常工作。5. Automatic back-blowing and dust removal: Connect the compressed air in the workshop, and use PLC to automatically and regularly back-flush the filter cartridge, which is convenient for blowing off the dust accumulated on the filter cartridge and falling into the dust collector, so as to realize automatic dust collection and ensure filtration The barrel works normally.
6、噪音控制:在风机周围和排风系统中,容易产生噪声的地方,对壳体进行增加隔音垫、吸音棉等处理,降低噪音20%以上。6. Noise control: Around the fan and in the exhaust system, where noise is likely to occur, add sound insulation pads and sound-absorbing cotton to the shell to reduce noise by more than 20%.
7、自动运行:通过PLC编程,实现变频器、触摸屏通讯功能,达到自动运行功能,完全实现无人操作,自动净化空气。当然也可以根据需要设定自动开关机,或在不同的时间段自动运行。7. Automatic operation: Through PLC programming, the inverter and touch screen communication functions are realized, and the automatic operation function is achieved, which fully realizes unmanned operation and automatically purifies the air. Of course, it is also possible to set the automatic switch on and off according to the needs, or to run automatically in different time periods.
8、送风口设有活性炭棉,利用活性炭的吸附、解析性,可对所送风进行净化、消毒。有效解决密封空间的空气混浊问题。8. The air supply outlet is equipped with activated carbon cotton, which can purify and disinfect the air supplied by using the adsorption and analytical properties of activated carbon. Effectively solve the problem of air turbidity in sealed spaces.
实现了生产车间自动处理净化空气的功能。能够显著改善车间工作环境,经过处理的气体远远超过国家规定的气体排放的最低标准,有效减少了污染气体的排放。Realized the function of automatic processing and purifying air in the production workshop. It can significantly improve the working environment of the workshop, and the treated gas far exceeds the minimum standard for gas emissions stipulated by the state, effectively reducing the emission of polluting gases.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明排风口结构示意图;Fig. 2 is a structural schematic diagram of the air outlet of the present invention;
图3为图1的A向视图。Fig. 3 is a view along the direction A of Fig. 1 .
图中:In the picture:
1机体外壳、2过滤网箱、3排风头、4排风口、5空气过滤筒、6离心变频风机、7灰尘收集器、8不锈钢过滤网、9百叶窗、10电控箱、11灰尘容纳器、12抽拉盒、13升降器、14脉冲阀。1 body shell, 2 filter net box, 3 rows of wind heads, 4 exhaust outlets, 5 air filter cartridge, 6 centrifugal frequency conversion fan, 7 dust collector, 8 stainless steel filter, 9 blinds, 10 electric control box, 11 dust container , 12 pull boxes, 13 lifters, 14 pulse valves.
具体实施方式detailed description
以下结合附图1-3对本发明的特征和原理进行详细说明,所举实施例仅用于解释本发明,并非以此限定本发明的保护范围。The features and principles of the present invention will be described in detail below in conjunction with accompanying drawings 1-3, and the examples given are only for explaining the present invention, and are not intended to limit the protection scope of the present invention.
如图1-3所示,该发明包括机体外壳1,机体外壳侧面的一面设有进风口,在进风口处设有过滤网箱2,过滤网箱2上设有不锈钢过滤网8。在机壳顶部设有排风头3,排风头3上设有若干排风口4,排风口4采用扇形喷口。进风口与排风口形成气体循环通道,气体循环通道内设有空气过滤筒5和离心变频风机6,气体循环通道内设有对空气过滤筒5进行清理的自动反吹装置,自动反吹装置与灰尘收集器连接并将灰尘吹入灰尘收集器7。As shown in Figure 1-3, this invention comprises body casing 1, and one side of body casing side is provided with air inlet, is provided with filter mesh box 2 at the air inlet place, and filter mesh box 2 is provided with stainless steel filter screen 8. The air exhaust head 3 is arranged on the top of the casing, and the air exhaust head 3 is provided with a plurality of air outlets 4, and the air outlet 4 adopts a fan-shaped nozzle. The air inlet and the exhaust port form a gas circulation channel, and the gas circulation channel is equipped with an air filter cartridge 5 and a centrifugal variable frequency fan 6, and an automatic blowback device for cleaning the air filter cartridge 5 is installed in the gas circulation channel. Connect with the dust collector and blow the dust into the dust collector 7.
气体收集采用侧面进风:一开始采用前面进风,但是与排风形成直接循环,净化效果并不理想。经过多种进风方式的比较试验,现采用侧面一面进风,与排风系统形成稳定的气体循环状态,实现高效率的换气功能,净化效果非常明显。Gas collection adopts side air intake: at the beginning, front air intake was used, but it formed a direct circulation with exhaust air, and the purification effect was not ideal. After comparative tests of various air intake methods, the side air intake is now used to form a stable gas circulation state with the exhaust system to achieve high-efficiency ventilation and the purification effect is very obvious.
进风口上设有过滤网箱2,过滤网箱上设有不锈钢过滤网8,进风口外设有百叶窗9,采用进口覆膜滤材,过滤颗粒精度达到0.3μm。The air inlet is provided with a filter net box 2, the filter net box is provided with a stainless steel filter net 8, and the outside of the air inlet is provided with shutters 9, and the imported film-coated filter material is used, and the filtering particle precision reaches 0.3 μm.
还包括控制一体机各个部分动作的电控箱10。It also includes an electric control box 10 for controlling the actions of each part of the all-in-one machine.
所述灰尘收集器7为锥形筒,锥形筒的顶部为较大开口,底部为较小开口,位于过滤筒下方,锥形筒的较小开口与灰尘容纳器11密封连接,灰尘容纳器11一侧开有抽拉盒12,定期将抽拉盒取出,倒出抽拉盒12内的灰尘,然后再将抽拉盒12安装回灰尘容纳器11继续使用。灰尘容纳器的底部与升降器13连接,方便安装,拆卸、维修。The dust collector 7 is a conical cylinder, the top of the conical cylinder is a larger opening, and the bottom is a smaller opening, located below the filter cartridge, the smaller opening of the conical cylinder is sealed with the dust container 11, and the dust container There is a drawer box 12 on one side of 11, the drawer box is taken out regularly, the dust in the drawer box 12 is poured out, and then the drawer box 12 is installed back into the dust container 11 for continued use. The bottom of the dust container is connected with the lifter 13, which is convenient for installation, disassembly and maintenance.
自动反吹装置包括气包、吹风机和脉冲阀14,所述吹风机通过连接管与气包连接,气包与的出气口与空气过滤筒相对,吹风机与脉冲阀电联并定时启动。接入车间压缩空气,采用PLC自动定时对滤筒进行反吹,便于把过滤筒上积累的灰尘吹落,掉入灰尘收集器中,实现灰尘自动收集,保证滤筒正常工作。The automatic blowback device includes an air bag, a blower and a pulse valve 14, the blower is connected with the air bag through a connecting pipe, the air outlet of the air bag is opposite to the air filter cartridge, and the blower is electrically connected with the pulse valve and starts regularly. Connect the compressed air in the workshop, and use PLC to automatically and regularly back-blow the filter cartridge, so that the dust accumulated on the filter cartridge can be blown off and dropped into the dust collector, so as to realize automatic dust collection and ensure the normal operation of the filter cartridge.
机体外壳内侧靠近离心变频风机和排风头位置设有吸音棉,在风机周围和排风系统中,容易产生噪声的地方,对壳体进行增加隔音垫、吸音棉等处理,降低噪音20%以上。Sound-absorbing cotton is installed on the inner side of the body shell close to the centrifugal variable frequency fan and exhaust head. Around the fan and in the exhaust system, where noise is likely to occur, add sound-insulating pads and sound-absorbing cotton to the shell to reduce noise by more than 20%.
所述机体外壳上设有触摸屏操控面板,触摸屏操控面板作为控制器的上位机,控制器控制各电控部件的动作。通过PLC编程,实现变频器、触摸屏通讯功能,达到自动运行功能,完全实现无人操作,自动净化空气。当然也可以根据需要设定自动开关机,或在不同的时间段自动运行。The body shell is provided with a touch screen control panel, the touch screen control panel is used as the upper computer of the controller, and the controller controls the action of each electric control component. Through PLC programming, the inverter and touch screen communication functions are realized, and the automatic operation function is achieved, and the unmanned operation is completely realized, and the air is automatically purified. Of course, it is also possible to set the automatic switch on and off according to the needs, or to run automatically in different time periods.
在送风口的内侧设有活性炭棉,利用活性炭的吸附、解析性,可对所送风进行净化、消毒。有效解决密封空间的空气混浊问题。There is activated carbon cotton inside the air outlet, and the adsorption and resolution of activated carbon can be used to purify and sterilize the air supplied. Effectively solve the problem of air turbidity in sealed spaces.
上述实施例仅仅是对本发明的优选实施方式进行的描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域相关技术人员对本发明的各种变形和改进,均应扩入本发明权利要求书所确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those skilled in the art should make various modifications and improvements of the present invention. Into the scope of protection defined by the claims of the present invention.
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Application publication date: 20170908 |