CN107134946B - A kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth - Google Patents

A kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth Download PDF

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Publication number
CN107134946B
CN107134946B CN201710374265.1A CN201710374265A CN107134946B CN 107134946 B CN107134946 B CN 107134946B CN 201710374265 A CN201710374265 A CN 201710374265A CN 107134946 B CN107134946 B CN 107134946B
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stator
curved surface
rotating speed
stator tooth
waveform
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CN107134946A (en
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李锦棒
崔玉国
刘硕
项四通
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Ningbo University
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Ningbo University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/10Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors
    • H02N2/12Constructional details
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/10Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors
    • H02N2/16Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors using travelling waves, i.e. Rayleigh surface waves
    • H02N2/163Motors with ring stator

Abstract

A kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth, it is related to a kind of ultrasound electric machine, rotating speed to solve current ultrasound electric machine continuous operation is difficult to decrease the ultralow range of speeds, and can not avoid the problem that the harmful effect brought to stator vibrational state by frequency modulation, phase modulation and amplitude modulation mode of speed regulation, it includes flexible shaft, top nut, lower nut, pedestal, shell, upper angular contact ball bearing, lower angular contact ball bearing, rotor and stator;Top nut and lower nut are screwed in the top and bottom of flexible shaft respectively, the end face of the stator is circumferentially machined with multiple stator tooths, space between two neighboring stator tooth is tooth socket, the upper surface of multiple stator tooths is linked as an annular surface, one layer of annular friction material with the curved face contact of stator tooth is equipped on the end face of the wheel rim of rotor, the other end of stator is equipped with ring-shaped piezo ceramic layer.The present invention is used for precision actuation.

Description

A kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth
Technical field
The present invention relates to a kind of ultrasound electric machines, and in particular to a kind of ultralow rotating speed traveling-wave ultrasonic electricity with curved surface stator tooth Machine belongs to piezoelectric driving technology field.
Background technology
Ultrasound electric machine is the next-generation drive that a kind of inverse piezoelectric effect using piezoelectric material converts electrical energy into mechanical energy, Its stator is usually made of piezoelectric ceramics and metal elastomer, and the alternating voltage by applying supersonic frequency to piezoelectric ceramics is realized Particle with the excitation of frequency mechanical oscillation in stator elastomeric, and then in stator driving region forms the fortune with driving effect Dynamic rail mark is coupled by the friction of stator and rotor, realizes the output of rotor macroscopic motion.Due to the driving frequency of ultrasound electric machine In supersonic frequency, the range of speeds is generally tens and goes to thousands of rpms, passes through three kinds of frequency modulation, phase modulation and amplitude modulation modes of speed regulation The rotating speed of ultrasound electric machine can only be reduced to several rpms, it is difficult to meet the requirements low speed 0.5r/min or less or lower drivings and turn The occasion of speed, therefore, developing ultralow rotating speed ultrasound electric machine has important application value.
Publication No. CN201742324U, publication date are on February 09th, 2011, and patent name is " rotary type travelling wave ultrasonic Motor " is without using curved surface toothing, it is difficult to be suitable for Ultra-Low Speed operating mode.Publication No. CN202111634U, publication date are On 01 11st, 2012, patent name was that the patent of invention of " rotary type travelling wave ultrasonic motor of nut adjustment precompression " is exporting It is machined with one section of screw thread on axis, will connect firmly the rotor in shaft to the tension of the direction of stator by rotating pre-load nut, pass through Control pre-load nut controls the precompression between stator and rotor in the center line of shaft along the direction displacement distance of stator, no Foot place is that curved surface toothing, rotating speed is not used to be difficult to decrease the ultralow range of speeds.Publication No. CN102904482A, Publication date is on 01 30th, 2013, and patent name is that the patent of invention of " a kind of ultralow method for controlling number of revolution of ultrasound electric machine " uses Discontinuous excitation control ultrasound electric machine runs on ultralow rotating speed, and has good rotating speed control performance, realizes ultralow rotating speed Mode be that discontinuous is driven rather than Continuous Drive, can not avoid by frequency modulation, phase modulation and amplitude modulation mode of speed regulation to stator vibrate The harmful effect that state is brought.
Invention content
The present invention provides a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth, to solve current ultrasound electric machine The rotating speed of continuous operation is difficult to decrease the ultralow range of speeds, and can not avoid by frequency modulation, phase modulation and amplitude modulation mode of speed regulation pair The problem of harmful effect that stator vibrational state is brought.
The present invention adopts the technical scheme that in order to solve the above problem:A kind of ultralow rotating speed traveling wave with curved surface stator tooth Ultrasound electric machine, it include flexible shaft, top nut, lower nut, pedestal, shell, upper angular contact ball bearing, lower angular contact ball bearing, Rotor and stator;
Shell and pedestal are detachably connected, and angular contact ball bearing is equipped on pedestal, lower angular contact is equipped on shell Ball bearing, flexible shaft are mounted on upper angular contact ball bearing and lower angular contact ball bearing, upper angular contact ball bearing and lower angular contact Rotor and stator are disposed between ball bearing, rotor is disposed adjacent with shell and on flexible shaft, stator is installed on base On seat, flexible hinge structure is machined on the shaft part of the flexible shaft between rotor and stator;
Top nut and lower nut are screwed in the top and bottom of flexible shaft respectively, and the end face of the stator is circumferentially processed There are multiple stator tooths, the space between two neighboring stator tooth is tooth socket, and the upper surface of multiple stator tooths is linked as an annular song Face, waveform in curved surface after annular surface expansion, one layer with the curved face contact of stator tooth is equipped on the end face of the wheel rim of rotor The other end of annular friction material, stator is equipped with ring-shaped piezo ceramic layer, and piezoceramics layer inverse piezoelectric effect generates traveling wave Waveform, the amplitude of curved surface waveform are 0.2-50 times of traveling-wave waveform amplitude.
The beneficial effects of the invention are as follows:The present invention adjusts the rotating speed of travelling wave supersonic motor using curved stator tooth, The harmful effect brought to stator vibrational state by frequency modulation, phase modulation and amplitude modulation mode of speed regulation is avoided, is a kind of traveling-wave ultrasonic electricity The novel mode of speed regulation of machine can break through the accommodation limit of existing ultrasound electric machine rotating speed, and turning for ultrasound electric machine can be greatly lowered Speed makes ultrasound electric machine that there is the performance of ultralow rotating speed operation, the rotating speed of ultrasound electric machine continuous operation of the present invention can be reduced to super Slow-speed of revolution 0.5r/min hereinafter, can under ultralow rotating speed continuous operation, be applicable to Ultra-Low Speed driving occasion.Due to song The stator tooth structure size of planar is small, will not have large effect to the stator vibration shape, while playing ultrasound electric machine high-frequency drive Characteristic, ensure the operation stability of ultrasound electric machine, really realize ultrasound electric machine ultralow rotating speed driveability.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is curved stator structure schematic diagram;
Fig. 3 is that stator expansion rear curved surface waveform is sinusoidal waveform partial schematic diagram in one embodiment;
Fig. 4 is that stator expansion rear curved surface waveform is cosine waveform and square wave combination diagram in another embodiment;
Fig. 5 is the superposition schematic diagram that stator expansion rear curved surface waveform is cosine waveform and square wave in another embodiment;
Fig. 6 is that the root portion of stator tooth in another embodiment is machined with the partial schematic diagram of micropore;
Three kinds of waveform state diagrams when being 0 that Fig. 7 is the time;
Fig. 8 is three kinds of waveform status diagrams under a quarter traveling wave period;
Fig. 9 is three kinds of waveform status diagrams under the half traveling wave period;
Figure 10 is three kinds of waveform status diagrams under 3/4ths traveling wave periods.
Specific implementation mode
Technical solution to further illustrate the present invention below with reference to the accompanying drawings and specific embodiments.
It is illustrated in combination with fig. 1-fig. 6, a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth, it includes flexible shaft 1, top nut 2, lower nut 6, pedestal 7, shell 10, upper angular contact ball bearing 4, lower angular contact ball bearing 11, rotor 5 and stator 9;
Shell 10 and pedestal 7 are detachably connected, and angular contact ball bearing 4 is equipped on pedestal 7, is equipped with down on shell 10 Angular contact ball bearing 11, flexible shaft 1 are mounted on upper angular contact ball bearing 4 and lower angular contact ball bearing 11, upper angular contact ball axis It holds and is disposed with rotor 5 and stator 9 between 4 and lower angular contact ball bearing 11, rotor 5 is disposed adjacent with shell 10 and mounted on soft On property axis 1, stator 9 is installed on pedestal 7, and flexible hinge is machined on the shaft part of the flexible shaft 1 between rotor 5 and stator 9 Chain structure;
Top nut 2 and lower nut 6 are screwed in the top and bottom of flexible shaft 1 respectively, and the end face of the stator 9 is circumferentially Multiple stator tooth 9-1 are machined with, the space between two neighboring stator tooth 9-1 is tooth socket, and the upper surface of multiple stator tooth 9-1 connects For an annular surface, waveform in curved surface after annular surface expansion is equipped with the song with stator tooth on the end face of the wheel rim of rotor 5 One layer of annular friction material 8 of face contact, the other end of stator 9 is equipped with ring-shaped piezo ceramic layer 13, piezoceramics layer 13 Inverse piezoelectric effect generates traveling-wave waveform, and the amplitude of curved surface waveform is 0.2-50 times of traveling-wave waveform amplitude.
The amplitude of traveling wave in the micron-scale, the amplitude of the curved surface waveform of stator tooth also in the micron-scale, curved stator toothing There will not be larger change to the vibration shape of stator, ensure that stator has good vibration characteristics.In addition, relative to common frequency modulation Mode of speed regulation, this item target speed regulation mode do not influence the working frequency of stator, stator can be made to be operated in optimal driving frequency Under, realize the adjusting of motor speed.The clearance that bearing is eliminated using angular contact bearing, improves the stable of ultrasound electric machine Property, enhance the load capacity of motor.Flexible hinge structure can generate certain deformation under the action of moment of flexure, can transmit Torque exempts to assemble, no fretting wear.It is flexible in order to ensure 11 firm stabilization of upper angular contact ball bearing 4 and lower angular contact ball bearing The top and bottom of axis 1 screw baffle ring 3 and lower baffle ring 12 respectively.
Illustrate referring to Fig. 2, fan-shaped cross section by single stator tooth 9-1.So set, fan-shaped stator tooth ensure that and determine The integrally-built matching of son, the width of stator tooth is close to identical, and adjacent sheaves width is close to identical.Realize motor speed in more preferable bottom Adjusting.
According to different slow-speed of revolution demands, friction circle is adjusted with being superimposed for traveling-wave waveform by various forms of curved surface waveforms The size of face power output, and then the different rotating speed of ultrasound electric machine is obtained, the form of curved surface waveform has following 3 kinds:
Illustrate referring to Fig. 3, the curved surface waveform is cosine waveform.This form is suitble to the operating mode of ultralow rotating speed.
Illustrate referring to Fig. 4, the curved surface waveform is the combination of cosine waveform and square wave.This form is suitble to rotating speed slightly higher Operating mode.
Illustrate referring to Fig. 5, the curved surface waveform is the superposition of cosine waveform and square wave.This form is suitble to rotating speed slightly higher Operating mode and the startability for helping to improve motor.
Illustrate referring to Fig. 6, in order to ensure that row wave stability, the root portion of stator tooth 9-1 are machined with micropore 9-2, micropore The aperture of 9-2 is gradually reduced from the maximum amplitude of curved surface waveform to minimum amplitude direction.Stator root portion processing aperture differs Micropore ensure that the traveling wave generated by piezoelectric ceramics inverse piezoelectric effect is not distorted to adjust the position of stator neutral line.
Illustrate referring to Fig. 1, in order to improve the run stability of motor, flexible hinge structure mainly by flexible shaft 1 radially The whole circle arc groove 1-1 of N items of processing is constituted, wherein N >=1.Using flexible hinge structure, the adaptive of rotor and stator contact is realized It should adjust, the size of flexible hinge is calculated by given working condition requirement, can be turned to avoid fixing to bring due to flexible shaft both ends Contact of the son with stator is uneven, so that contact of the stator with rotor is carried out automatic adjusument according to contact situation, increases electricity The run stability of machine.
Illustrate referring to Fig. 1, restart ability to improve motor, improve the operation instruction of motor, annular friction material 8 is adopted With oil-containing friction material, which includes by weight percentage as follows:
Polymeric matrix:45%-80%;
Friction modifier:10%-30%;
Carbon micron tube:1%-30%;
The polymeric matrix is polytetrafluoroethylene (PTFE) and polybenzoate, polyimides or double maleic amides groups of any one It closes;
The friction modifier be copper powder, nickel powder, copper oxide, molybdenum disulfide, graphite, nano-diamond powder, carbon fiber, The combination of one or more of glass fibre and rare earth powder.
Carbon micron tube is that can accurately control the oil content of friction material containing oil carrier, and improve it and contain oil-retaining power, no The basis material type for limiting oil-containing material, can prepare ultrasound electric machine friction material under suitable different operating modes;The friction material Material also makes the smooth running of ultrasound electric machine, output torque big, effectively avoids the bonding of the rotor after storing for a long time;It improves The run stability of ultrasound electric machine enhances the load capacity of motor.Friction coefficient is 0.07-0.18, wear rate is 1.0 × 10-8mm3/Nm-2×10-8mm3/Nm。
Working mechanism
By taking the amplitude of the curved surface waveform of stator tooth is equal to traveling wave amplitude as an example, analytic surface stator tooth and rotor contact interface Movement in one cycle and stress, as shown in Figure 7.W,W1And W2Respectively the actual waveform of stator surface, traveling-wave waveform and The curved surface waveform of stator tooth.The wherein curved surface waveform W of stator tooth2It is fixed, does not change with time and change, traveling-wave waveform W1The forward direction along x-axis at any time is transmitted, and stator surface actual waveform W is by traveling-wave waveform W1With the curved surface waveform W of stator tooth2 Superposition.Traveling-wave waveform determines the movement of stator tooth surface particle;Actual waveform determines the shape of stator deformation of tooth surface, in turn Determine the practical contact condition of stator and rotor.When Fig. 7 is time t=0, the state of three waveforms.The displacement unit of ordinate It is mm, at this point, the curved surface waveform of stator tooth is overlapped with traveling-wave waveform, actual waveform amplitude increases, and pressure increases in contact zone, real Border contact zone becomes smaller and (means that stagnant zone is reduced), and the friction drive of contact interface increases.When Fig. 8 is t=T/4, three waves The state of shape, T are the period of traveling wave.At this point, traveling-wave waveform is no longer overlapped with the curved surface waveform of stator tooth, actual waveform decides There is driving area and anti-driven area, the direction phase in two regions in practical contact zone in contact of the stator with rotor Instead.The range in driving area becomes smaller, and the friction drive of contact interface becomes smaller.When Fig. 9 is t=T/2, the state of three waveforms.This When, the curved surface waveform of traveling-wave waveform and stator tooth is cancelled out each other, and the actual waveform of stator surface is plane, at this time in a wavelength Interior friction drive is 0.When Figure 10 is t=3T/4, the state of three waveforms is similar to state shown in Fig. 8.
From above-mentioned analysis as it can be seen that the annular surface structure of the stator tooth by changing stator, can control friction drive Size, and then control ultrasound electric machine rotating speed.Can also by continue increase stator tooth curved surface waveform amplitude, make certain Period inner stator generates the frictional force opposite with rotor rotation direction, further decreases the rotating speed of motor, can also pass through design The rotating speed and torque of motor is adjusted in the superposition of two or more waveforms (such as cosine waveform and square wave).In previous research, Since Driven by Ultrasonic Motors frequency is located at supersonic range, rotating speed is very fast, passes through traditional frequency modulation, phase modulation and the mode of speed regulation of amplitude modulation It is difficult to realize the requirement of Ultra-Low Speed, the mode of speed regulation by stator curved surface toothing that this project proposes can be good at overcoming this One problem.Due to traveling wave amplitude in the micron-scale, also in the micron-scale, curved stator toothing will not for the amplitude of curved surface waveform There is larger change to the vibration shape of stator, ensures that stator has good vibration characteristics.In addition, relative to common frequency-adjustable speed-adjustable Mode, mode of speed regulation of the invention do not influence the working frequency of stator, and stator can be made to be operated under optimal driving frequency, real The adjusting of existing motor speed.
The present invention is disclosed as above with preferable case study on implementation, and however, it is not intended to limit the invention, any to be familiar with this profession Technical staff, without departing from the scope of the present invention, when the structure and technology contents that can utilize the disclosure above are done Go out a little change or is modified to the equivalence enforcement case of equivalent variations, but it is every without departing from technical solution of the present invention Hold, any simple modification, equivalent change and modification done according to the technical essence of the invention to the above case study on implementation still belong to Technical solution of the present invention range.

Claims (8)

1. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth, it is characterised in that:It include flexible shaft (1), on Nut (2), lower nut (6), pedestal (7), shell (10), upper angular contact ball bearing (4), lower angular contact ball bearing (11), rotor (5) and stator (9);
Shell (10) and pedestal (7) are detachably connected, and angular contact ball bearing (4) is equipped on pedestal (7), and shell is pacified on (10) Equipped with lower angular contact ball bearing (11), flexible shaft (1) is mounted on upper angular contact ball bearing (4) and lower angular contact ball bearing (11) On, be disposed with rotor (5) and stator (9) between upper angular contact ball bearing (4) and lower angular contact ball bearing (11), rotor (5) with Shell (10) is disposed adjacent and on flexible shaft (1), stator (9) is installed on pedestal (7), is located at rotor (5) and is determined It is machined with flexible hinge structure on the shaft part of flexible shaft (1) between sub (9);
It is characterized in that:Top nut (2) and lower nut (6) are screwed in the top and bottom of flexible shaft (1), the stator respectively (9) end face is circumferentially machined with multiple stator tooths (9-1), and the space between two neighboring stator tooth (9-1) is tooth socket, more The upper surface of a stator tooth (9-1) is linked as an annular surface, waveform in curved surface after annular surface expansion, the wheel rim of rotor (5) End face on be equipped with one layer of annular friction material (8) with the curved face contact of stator tooth, the other end of stator (9) is equipped with Ring-shaped piezo ceramic layer (13), piezoceramics layer (13) inverse piezoelectric effect generate traveling-wave waveform, and the amplitude of curved surface waveform is traveling wave 0.2-50 times of amplitude of wave form.
2. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth according to claim 1, it is characterised in that:It is single Fan-shaped cross section for a stator tooth (9-1).
3. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth according to claim 2, it is characterised in that:Institute It is cosine waveform to state curved surface waveform.
4. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth according to claim 2, it is characterised in that:Institute State the combination that curved surface waveform is cosine waveform and square wave.
5. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth according to claim 2, it is characterised in that:Institute State the superposition that curved surface waveform is cosine waveform and square wave.
6. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth according to claim 3, it is characterised in that:It is fixed The root portion of sub- tooth (9-1) is machined with micropore (9-2), and the aperture of micropore (9-2) is from the maximum amplitude of curved surface waveform to most slightly Value direction is gradually reduced.
7. according to a kind of ultralow rotating speed traveling-wave ultrasonic with curved surface stator tooth described in any one of claim 1 to 6 claim Motor, it is characterised in that:Whole circle arc groove (1-1) structure of N items that flexible hinge structure is mainly radially processed by flexible shaft (1) At wherein N >=1.
8. a kind of ultralow rotating speed travelling wave supersonic motor with curved surface stator tooth according to claim 7, it is characterised in that:Ring Shape friction material (8) is oil-containing friction material, which includes by weight percentage as follows:
Polymeric matrix:45%-80%;
Friction modifier:10%-30%;
Carbon micron tube:1%-30%;
The polymeric matrix is polytetrafluoroethylene (PTFE) and polybenzoate, polyimides or double maleic amides combinations of any one;
The friction modifier is copper powder, nickel powder, copper oxide, molybdenum disulfide, graphite, nano-diamond powder, carbon fiber, glass The combination of one or more of fiber and rare earth powder.
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CN108681031B (en) * 2018-08-06 2023-10-27 深圳市三阶微控实业有限公司 Miniature camera applying stepping ultrasonic motor and control method thereof
CN111555657B (en) * 2020-06-03 2021-09-21 集美大学 Traveling wave rotary ultrasonic motor friction plate with groove
CN112713806B (en) * 2020-12-30 2022-06-28 南京航空航天大学 Efficient driving curved surface rotor applied to traveling wave type ultrasonic motor

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JP2797146B2 (en) * 1990-10-09 1998-09-17 株式会社ゼクセル Electromagnetic actuator for moving objects
KR100376137B1 (en) * 2000-12-15 2003-03-15 한국과학기술연구원 Ring-type Piezoelectric Ultrasonic Motor
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