CN107132256A - A kind of electrochemical process carbonomonoxide concentration detection means - Google Patents

A kind of electrochemical process carbonomonoxide concentration detection means Download PDF

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Publication number
CN107132256A
CN107132256A CN201710514337.8A CN201710514337A CN107132256A CN 107132256 A CN107132256 A CN 107132256A CN 201710514337 A CN201710514337 A CN 201710514337A CN 107132256 A CN107132256 A CN 107132256A
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CN
China
Prior art keywords
magnetic valve
electrochemical
detection means
carbonomonoxide concentration
concentration detection
Prior art date
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Pending
Application number
CN201710514337.8A
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Chinese (zh)
Inventor
黄征
张雅婧
陈玲华
闫莹
姚军
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Suzhou Mandke Photoelectric Co Ltd
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Suzhou Mandke Photoelectric Co Ltd
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Application filed by Suzhou Mandke Photoelectric Co Ltd filed Critical Suzhou Mandke Photoelectric Co Ltd
Priority to CN201710514337.8A priority Critical patent/CN107132256A/en
Publication of CN107132256A publication Critical patent/CN107132256A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/27Association of two or more measuring systems or cells, each measuring a different parameter, where the measurement results may be either used independently, the systems or cells being physically associated, or combined to produce a value for a further parameter

Abstract

The invention discloses a kind of electrochemical process carbonomonoxide concentration detection means, including constant temperature measurement air chamber, aspiration pump, sample magnetic valve, demarcate magnetic valve, heat refrigeration module, electrochemical signals acquisition module and control system, constant temperature measurement air chamber is provided with inlet channel, inlet channel is provided with aspiration pump and sampling magnetic valve, constant temperature measurement plenum interior is provided with heating refrigeration module, Temperature Humidity Sensor and electrochemical signals acquisition module, demarcation passage is additionally provided with constant temperature measurement air chamber, passage is demarcated provided with demarcation magnetic valve, sample magnetic valve, demarcate magnetic valve, electrochemical signals acquisition module, Temperature Humidity Sensor, heating refrigeration module is connected with control system.The present invention has accuracy of detection high, and fast response time, maintenance cost is low, and less advantage affected by environment can be widely applied to steam power plant's coal pulverizer in the detection of carbonomonoxide concentration.

Description

A kind of electrochemical process carbonomonoxide concentration detection means
Technical field
The present invention relates to field of industry detection, and in particular to a kind of electrochemical process carbonomonoxide concentration detection means.
Background technology
Coal pulverizer is a kind of typical fuel crushing system, and coal pulverizer is to be used to manufacture boiler combustion institute in electric heating power plant The most crucial equipment of coal dust is needed, its work operation conditions is profitability to the economy of whole power plant system and security reliability has important Influence.Coal pulverizer during grinding powder coal, block coal it is ground and with the oxygen mix in air, along with friction give birth to Heat, it may occur that incomplete oxidation reaction, so as to produce carbon monoxide.Oxidation reaction heat release promotees to elevate the temperature again, works as temperature When reaching to a certain degree, spontaneous combustion can occur for coal dust, even set off an explosion.Carbon monoxide early warning can be carried than temperature pre-warning system It is first 1-1.5 hours, so as to more times exclude dangerous situation to attendant.Therefore, the carbon monoxide gas inside detection coal pulverizer Bulk concentration is important method for early warning in electric heating power plant.
At present, detection carbon monoxide gas concentration method is numerous both at home and abroad, wherein mainly having electrochemical process, solid-state ionization method And infrared absorption method.Solid-state ionization method measurement air range is wide, and sensor life-time is long, and principle is simple, but to gas componant Distinction is poor, and precision is not high enough.Infrared absorption method detects the fast response time of gas, and measurement accuracy is higher, but to air chamber etc. The requirement of Machine Design is very high, and cost is also very high.Electrochemical method principle is simple, and with low cost, measurement accuracy is higher than optical method, Because the measuring chamber of this product has temperature incubation function, overcome electrochemical process survey carbon monoxide is influenceed by variation of ambient temperature, and Air inlet has water treatment plant, reduces influence of the humidity under test gas to Electriochemical measuring sensor, so as to ensure that instrument is long The stability of time measurement.The device for the coal-grinding machine testing carbon monoxide that the present country is used typically uses external import product, Not only price is high, and later maintenance is also very complicated, is unfavorable for domestic power plant's large-scale and uses.
The content of the invention
It is high it is an object of the invention to provide a kind of measurement accuracy, stabilization is measured for a long time, it is enclosed, by environment shadow Sound is small, and the coal pulverizer Carbon Monoxide Detection device of the electrochemical process of advantage of lower cost.
In order to solve the above-mentioned technical problem, the present invention is adopted the following technical scheme that:
A kind of electrochemical process carbonomonoxide concentration detection means, including constant temperature measurement air chamber, aspiration pump, sampling magnetic valve, demarcation Magnetic valve, heating refrigeration module, electrochemical signals acquisition module and control system, the constant temperature measurement air chamber are logical provided with air inlet Road, the inlet channel provided with aspiration pump and sampling magnetic valve, the constant temperature measurement plenum interior provided with heating refrigeration module, It is also associated with demarcating passage, the demarcation passage on Temperature Humidity Sensor and electrochemical signals acquisition module, the inlet channel Provided with demarcation magnetic valve, the sampling magnetic valve, demarcation magnetic valve, electrochemical signals acquisition module, Temperature Humidity Sensor, plus Refrigeration heat module is connected with the control system.
Preferably, the electrochemical signals acquisition module includes carbon monoxide electrochemical probe and oxygen electrochemistry is visited Head.
Preferably, the air inlet of the inlet channel is additionally provided with particulate filter.
Preferably, being also associated with blowback passage on the inlet channel, the blowback passage is provided with blowback magnetic valve, The blowback magnetic valve is connected with the control system, and the end of the blowback passage is provided with compressed air inlet.
Preferably, the junction of the blowback passage and inlet channel is located at the sampling magnetic valve and particulate filter Between.
Preferably, the blowback magnetic valve is pulse-controlled electromagnetic valve.
Preferably, being additionally provided with pressure sensor in the inlet channel, the pressure sensor is located at particulate filter Between blowback passage.
Preferably, being additionally provided with dehydrater on the inlet channel.
Preferably, the control system includes single-chip microcomputer one, single-chip microcomputer two and input/output unit, the single-chip microcomputer one It is connected with the sampling magnetic valve, demarcation magnetic valve, electrochemical signals acquisition module, Temperature Humidity Sensor, heating refrigeration module, The single-chip microcomputer two is connected with input/output unit, and information can be mutually transmitted between the single-chip microcomputer one and single-chip microcomputer two.
Preferably, the input/output unit includes input keyboard and display screen, the input keyboard and display screen are equal It is connected with the single-chip microcomputer two.
The beneficial effects of the invention are as follows:
1st, under test gas is extracted using the aspiration pump of energy constant rate of speed, it is to avoid constant temperature measurement gas room pressure changes to measurement result Influence.2nd, by the way of high temperature is kept to constant temperature measurement air chamber, the under test gas to suction is heated, it is to avoid gas to be measured Body produces condensed water in measuring chamber, reduces influence of the condensed water to measurement result.3rd, the AF3 systems of Apollo companies are used The electrochemical probe of row, not only precision is good, and long lifespan.4. the interaction of three magnetic valves, can be automatically performed system Detection under test gas concentration, anti-clogging blowback are swept and returned to zero calibration.5 use the work of stm32 single-chip microcomputers, relative to general Single-chip microcomputer such as AVR, processing speed is faster, more stable, with can causing system operation more smooth.6th, used due to the present invention Magnetic valve, single-chip microcomputer, aspiration pump, heating refrigeration module etc. are conventional devices, greatly reduce cost and later maintenance into This.The present invention has accuracy of detection high(Opposing optical method is much higher), fast response time, maintenance cost is low, it is affected by environment compared with Small advantage, can be widely applied to steam power plant's coal pulverizer in the detection of carbonomonoxide concentration.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the workflow diagram of the present invention.
Reference numerals list:
1- constant temperature measurement air chambers;2- inlet channels;3- electrochemical signals acquisition modules;4- Temperature Humidity Sensors;5- heating refrigeration Module;6- aspiration pumps;7- samples magnetic valve;8- blowback passages;9- blowback magnetic valves;10- demarcates passage;11- demarcates magnetic valve; 12- particulate filters;13- dehydraters;14- air inlets;15- compressed air inlets;31- carbon monoxide electrochemical probes, 32- oxygen Pneumoelectric chemical probe.
Embodiment
The invention will be further described with reference to the accompanying drawings and detailed description:
As shown in Figure 1 and Figure 2, a kind of electrochemical process carbonomonoxide concentration detection means, including constant temperature measurement air chamber 1, aspiration pump 6, Sample magnetic valve 7, demarcation magnetic valve 11, heating refrigeration module 5, electrochemical signals acquisition module 3 and control system, constant temperature measurement Air chamber 1 is provided with inlet channel 2, and inlet channel 2 is provided with aspiration pump 6 and sampling magnetic valve 7, constant temperature measurement air chamber 1 and also set There is gas outlet 16, the inside of constant temperature measurement air chamber 1 is provided with heating refrigeration module 5, Temperature Humidity Sensor 4 and electrochemical signals collection mould It is also associated with demarcating passage 10 on block 3, inlet channel 2, demarcation passage 10, which is provided with, demarcates magnetic valve 11, sampling magnetic valve 7, Demarcation magnetic valve 11, electrochemical signals acquisition module 3, Temperature Humidity Sensor 4, heating refrigeration module 5 are connected with control system. Electrochemical signals acquisition module 3 includes carbon monoxide electrochemical probe 31 and oxygen electrochemical probe 32.Also set on inlet channel 2 There is dehydrater 13.
The accuracy of measurement is influenceed in order to prevent impurity from entering constant temperature measurement air chamber 1, the air inlet 14 of inlet channel 2 is also Provided with particulate filter 12.
In order to prevent the air inlet 14 of inlet channel 2 from blocking, blowback passage 8, blowback passage are also associated with inlet channel 2 8 are provided with blowback magnetic valve 9, and blowback magnetic valve 9 is connected with control system, and the end of blowback passage 8 is provided with compressed air inlet 15.The junction of blowback passage 8 and inlet channel 2 is located between sampling magnetic valve 7 and particulate filter 12.Blowback magnetic valve 9 For pulse-controlled electromagnetic valve.Pressure sensor is additionally provided with inlet channel 2, pressure sensor is located at particulate filter 12 and led to blowback Between road 8.
Control system includes single-chip microcomputer one, single-chip microcomputer two and input/output unit, single-chip microcomputer one and sampling magnetic valve 7, anti- Magnetic valve 9, demarcation magnetic valve 11, electrochemical signals acquisition module 3, Temperature Humidity Sensor 4, heating refrigeration module 5 is blown to be connected, it is single Piece machine two is connected with input/output unit, and information can be mutually transmitted between single-chip microcomputer one and single-chip microcomputer two.Input/output unit bag Input keyboard and display screen are included, input keyboard and display screen are connected with single-chip microcomputer two.
The data collected are transmitted to single-chip microcomputer one by electrochemical signals acquisition module 3;The effect of single-chip microcomputer one be by temperature, Humidity, CO concentration and O2Concentration is transmitted to display screen and single-chip microcomputer two and remote monitoring room is communicated, monitors constant temperature measurement air chamber 1 temperature and controlling, which heats refrigeration module 5 and heats or freeze, keeps the constant temperature of constant temperature measurement air chamber 1, three magnetic valves of control to lead to It is disconnected, control aspiration pump 6 to start or stop work and export the corresponding 4-20Ma electric currents of measurement gas concentration.Single-chip microcomputer two The data transmitted according to single-chip microcomputer one, control display screen shows carbonomonoxide concentration value, oxygen density value, is set by inputting keyboard Automatic calibration returns to zero, checks the measurement parameters such as temperature, pressure.
The single-chip microcomputer one and single-chip microcomputer two used in this example is stm32 single-chip microcomputers, the He of carbon monoxide electrochemical probe 31 The model of oxygen electrochemical probe 32 is the CO-AF3 and O of Apollo companies respectively2- AF3, this two probe not only measures essence Degree was high, and long lifespan, up to more than 3 years, it is to avoid need often to change the shortcoming of probe relative to old-fashioned electrochemistry.
The application method and operation principle of the present invention is as follows:
When detecting carbonomonoxide concentration in coal pulverizer using the present invention, first by the entrance of inlet channel 2 with being connected inside coal pulverizer, During measurement, blowback magnetic valve 9 and demarcation magnetic valve 11 are closed, and sampling magnetic valve 7 is opened, in the presence of aspiration pump 6, coal pulverizer Interior under test gas is slowly equably drawn into constant temperature measurement air chamber 1, and particulate filter 12 can fall pulverized-coal filtering.So The water that dehydrater 13 is drawn into the gas come afterwards is removed, and reduction is pumped into the humidity of gas, reduces water and electrochemical probe is surveyed The influence of amount.In constant temperature measurement air chamber 1, the temperature in constant temperature measurement air chamber 1 is controlled using heating refrigeration module 5, Monitor the temperature in constant temperature measurement air chamber 1 in real time by Temperature Humidity Sensor 4 and transfer data to control system, be by control System is controlled to keep the temperature in constant temperature measurement air chamber 1 constant to heating refrigeration module 5 in time, it is ensured that the essence of measurement Degree.
Because coal dust is more in coal pulverizer, the gas extracted for a long time in coal pulverizer may block air inlet 14, so Need timing to carry out blowback to air inlet 14 to sweep.Demarcation magnetic valve 11 and sampling magnetic valve 7 are closed, and blowback magnetic valve 9 is opened, instead Blow magnetic valve 9 to clean particulate filter 12 by " pulsed " control, while the time required to monitoring decline of pressure;If Particulate filter 12 is not clean, and pressure value needs the time of several seconds(Usually " clean " five times of die-away time)It can just decay to Initial value.Time needed for decline of pressure additionally depends on the length and diameter of sampling line, therefore, and system is installing particle first When filter 12 is cleaned, record pressure sensor pressure value now and initial decay time are used as benchmark.When decline of pressure Between when being more than 5 times of the initial decay time, single-chip microcomputer one sends the warning message of the blocking of air inlet 14.
In use, it is sometimes desirable to carry out zeroing calibration to device, when returning to zero calibration mode, blowback magnetic valve 9 Closed with sampling magnetic valve 7, demarcation magnetic valve 11 is opened, and outside air is drawn into constant temperature measurement air chamber 1, now measuring chamber Concentration is zero, and system is calibrated according to concentration now.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned embodiment, in addition to Constituted technical scheme is combined by above technical characteristic.It should be pointed out that for those skilled in the art For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (10)

1. a kind of electrochemical process carbonomonoxide concentration detection means, it is characterised in that including constant temperature measurement air chamber, aspiration pump, take Sample magnetic valve, demarcation magnetic valve, heating refrigeration module, electrochemical signals acquisition module and control system, the constant temperature measurement gas Room is provided with inlet channel, and the inlet channel is set provided with aspiration pump and sampling magnetic valve, the constant temperature measurement plenum interior Have and be also associated with demarcating logical on heating refrigeration module, Temperature Humidity Sensor and electrochemical signals acquisition module, the inlet channel Road, the demarcation passage provided with demarcation magnetic valve, the sampling magnetic valve, demarcation magnetic valve, electrochemical signals acquisition module, Temperature Humidity Sensor, heating refrigeration module are connected with the control system.
2. electrochemical process carbonomonoxide concentration detection means as claimed in claim 1, it is characterised in that the electrochemical signals Acquisition module includes carbon monoxide electrochemical probe and oxygen electrochemical probe.
3. electrochemical process carbonomonoxide concentration detection means as claimed in claim 1 or 2, it is characterised in that the air inlet is led to The air inlet in road is additionally provided with particulate filter.
4. electrochemical process carbonomonoxide concentration detection means as claimed in claim 3, it is characterised in that on the inlet channel Blowback passage is also associated with, the blowback passage is provided with blowback magnetic valve, and the blowback magnetic valve connects with the control system Connect, the end of the blowback passage is provided with compressed air inlet.
5. electrochemical process carbonomonoxide concentration detection means as claimed in claim 4, it is characterised in that the blowback passage with The junction of inlet channel is located between the sampling magnetic valve and particulate filter.
6. the electrochemical process carbonomonoxide concentration detection means as described in claim 4 or 5, it is characterised in that the blowback electricity Magnet valve is pulse-controlled electromagnetic valve.
7. electrochemical process carbonomonoxide concentration detection means as claimed in claim 6, it is characterised in that in the inlet channel Pressure sensor is additionally provided with, the pressure sensor is located between particulate filter and blowback passage.
8. electrochemical process carbonomonoxide concentration detection means as claimed in claim 1 or 2, it is characterised in that the air inlet is led to Dehydrater is additionally provided with road, the dehydrater is located between the air inlet of inlet channel and sampling magnetic valve.
9. electrochemical process carbonomonoxide concentration detection means as claimed in claim 1 or 2, it is characterised in that the control system System includes single-chip microcomputer one, single-chip microcomputer two and input/output unit, the single-chip microcomputer one and the sampling magnetic valve, demarcation electromagnetism Valve, electrochemical signals acquisition module, Temperature Humidity Sensor, heating refrigeration module are connected, and the single-chip microcomputer two is filled with input and output Put connected, information can be mutually transmitted between the single-chip microcomputer one and single-chip microcomputer two.
10. electrochemical process carbonomonoxide concentration detection means as claimed in claim 9, it is characterised in that the input and output Device includes input keyboard and display screen, and the input keyboard and display screen are connected with the single-chip microcomputer two.
CN201710514337.8A 2017-06-29 2017-06-29 A kind of electrochemical process carbonomonoxide concentration detection means Pending CN107132256A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109210563A (en) * 2018-09-04 2019-01-15 华电电力科学研究院有限公司 A kind of new device and its working method explosion-proof for the ball type pulverizer system pulverized coal bin

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CN204359679U (en) * 2014-12-26 2015-05-27 苏州奥德克光电有限公司 A kind of coal pulverizer extraction-type carbonomonoxide concentration real-time detection apparatus
CN105021777A (en) * 2015-07-31 2015-11-04 湖北大学 Multifunctional gas sensor testing system
CN206945597U (en) * 2017-06-29 2018-01-30 苏州曼德克光电有限公司 A kind of electrochemical process carbonomonoxide concentration detection means

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2854600Y (en) * 2005-12-31 2007-01-03 索纪文 Smoke on-line analyzer
CN101368921A (en) * 2008-09-08 2009-02-18 无锡尚沃生物科技有限公司 High sensitivity and high-selective gas transducer
CN202854036U (en) * 2012-10-10 2013-04-03 南京达凯电力自动化设备有限公司 Carbon monoxide concentration on-line detection device
CN203324220U (en) * 2013-06-21 2013-12-04 南京信息工程大学 Multi-component gas monitoring device
CN204359679U (en) * 2014-12-26 2015-05-27 苏州奥德克光电有限公司 A kind of coal pulverizer extraction-type carbonomonoxide concentration real-time detection apparatus
CN105021777A (en) * 2015-07-31 2015-11-04 湖北大学 Multifunctional gas sensor testing system
CN206945597U (en) * 2017-06-29 2018-01-30 苏州曼德克光电有限公司 A kind of electrochemical process carbonomonoxide concentration detection means

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109210563A (en) * 2018-09-04 2019-01-15 华电电力科学研究院有限公司 A kind of new device and its working method explosion-proof for the ball type pulverizer system pulverized coal bin

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