CN107131761B - Tilting equipment installation method - Google Patents
Tilting equipment installation method Download PDFInfo
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- CN107131761B CN107131761B CN201710303115.1A CN201710303115A CN107131761B CN 107131761 B CN107131761 B CN 107131761B CN 201710303115 A CN201710303115 A CN 201710303115A CN 107131761 B CN107131761 B CN 107131761B
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- 238000009434 installation Methods 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 62
- 238000004513 sizing Methods 0.000 claims description 4
- 238000002203 pretreatment Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 46
- 238000010586 diagram Methods 0.000 description 8
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012163 sequencing technique Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of tilting equipment installation methods.This method comprises the following steps: template is mounted on the predeterminated position above equipment to be installed；Angle between the upper and lower surfaces of template is equal with the angle between the top plate of equipment to be installed and bottom plate；The height of the height of measurement module upper surface and adjustment equipment to be installed is to preset height；The levelness of the levelness of measurement module upper surface and adjustment equipment to be installed is to preset level degree；The position of equipment to be installed is measured by template and adjusts the position of equipment to be installed to predeterminated position.By the way that measurement point to be transferred in matched template in tilting equipment installation method provided by the invention, the upper surface basic horizontal of template, so measurement facilitates data accurate, the installation method only accurately can adjust equipment to be installed by the template measurement to match with equipment to be installed and the multinomial size of equipment to be installed is made to reach corresponding acceptance criteria, improve the installation accuracy of tilting equipment.
Description
Technical field
The present invention relates to equipment mounting technique fields, in particular to a kind of tilting equipment installation method.
Background technique
In heating furnace mechanical equipment installation engineering, especially walking beam furnace is bound to encounter similar to ramp bottom
Tilting (working face is in non-horizontal or plumbness) equipment as seat.In general, for the installation essence for guaranteeing tilting equipment
Control point can be mainly placed on measuring appliance when equipment is adjusted and checked and accepted by degree.If only measurement tilting equipment is inclined
Bevel angle, construction technology are simultaneously uncomplicated, it can be ensured that equipment adjusted reaches the acceptance criteria of inclined surface angle.But it tests
It both includes the multinomial acceptance criterias such as tilt angle, transverse and longitudinal level, absolute altitude that receipts standard, which is multinomial, that is, is guaranteeing device inclined angle
While, also to guarantee the equipment vertically and horizontally level, absolute altitude, the vertically and horizontally multinomial geometric dimension such as spacing, but single measurement
Utensil guarantees that one of them meet acceptance criteria after being only capable of adjustment, then corresponding acceptance criteria, which is not achieved, in its remainder causes the equipment
Installation it is unqualified.
Summary of the invention
In consideration of it, the invention proposes a kind of tilting equipment installation methods, it is intended to solve existing tilting equipment installation
The problem of equipment installs multinomial acceptance criteria is unable to satisfy in method.
On one side, the invention proposes a kind of tilting equipment installation method, this method comprises the following steps: template is fixed
Position step, is mounted on the predeterminated position above equipment to be installed for template；Folder between the upper and lower surfaces of the template
Angle between angle and the top plate and bottom plate of the equipment to be installed is equal；Template looks for absolute altitude step, measures table in the template
The height of the height in face and the adjustment equipment to be installed is to preset height；The levelling step of template measures the template upper surface
Levelness and the adjustment equipment to be installed levelness to preset level degree；Template centering step, is surveyed by the template
It measures the position of the equipment to be installed and adjusts the position of the equipment to be installed to predeterminated position.
Further, above-mentioned tilting equipment installation method, the Template Location step include further following sub-step:
Stencil-chosen sub-step, the template that selection matches with the equipment to be installed, the upper and lower surfaces of the template
Between angle it is equal with the angle between the top plate and bottom plate of the equipment to be installed；Template installs sub-step, by the mould
Plate is placed in the predeterminated position above the equipment to be installed, is connected to by the stud pin that the top of the template bottom is arranged
Make the front end of the template concordant with the front end of the equipment to be installed at the top of the equipment to be installed.
Further, above-mentioned tilting equipment installation method, the stencil-chosen sub-step further comprises: selection and institute
State bottom plate, top plate and connecting plate that equipment to be installed matches；The top plate is soldered to the bottom plate by the connecting plate
On be fabricated to the template to match with the equipment to be installed.
Further, the flatness of above-mentioned tilting equipment installation method, the top plate and the bottom plate is preset plane
Degree.
Further, above-mentioned tilting equipment installation method, the template are installed after sub-step further include: template is fixed
The template is connected with the equipment to be installed so that the template is fixed to predeterminated position by sub-step by card adapter plate.
Further, above-mentioned tilting equipment installation method, it further comprises following sub-step that the template, which looks for absolute altitude step,
Rapid: elevation carrection sub-step measures the height of the template upper surface by level；Altimeter operator step, by described
The height of template upper surface calculates the height of the equipment to be installed；Height adjustment sub-step, by adjusting described to be installed
The inclined sizing block of device bottom setting makes the height of the equipment to be installed to preset height.
Further, above-mentioned tilting equipment installation method, by will be in the template in the altimeter operator step
The height on surface subtracts the combination height after the template and the equipment installation to be installed plus the height of the equipment to be installed
Degree calculates the height of the equipment to be installed.
Further, above-mentioned tilting equipment installation method, before the template centering step further include: template pretreatment
Step draws the center line of a leading flank perpendicular to the template upper surface in the template upper surface.
Further, above-mentioned tilting equipment installation method, the template centering step further comprises following sub-step:
Template lateral adjustments sub-step measures the distance between the center line and auxiliary line and adjusts to the first pre-determined distance；Template
Vertical adjustment sub-step measures the distance between front end and auxiliary axis of the template and adjusts to the second pre-determined distance.
Further, above-mentioned tilting equipment installation method is measured by frame horizontal ruler in the levelling step of template
The levelness of the template upper surface.
By the way that measurement point to be transferred in matched template in tilting equipment installation method provided by the invention,
Due to the angle of the upper and lower surfaces upper table for making template identical as the angle of apparatus top plate to be installed and bottom plate in template
Face basic horizontal, so measurement facilitates data accurate.Make it since this method can measure adjustment own level degree by template
Tilt angle reaches corresponding acceptance criteria, and making it by the position that measurement module adjusts equipment to be installed, vertically and horizontally level reaches
To corresponding acceptance criteria, and adjusting absolute altitude by measurement module makes its height reach corresponding acceptance criteria, because
This, which only accurately can adjust equipment to be installed by the template measurement to match with equipment to be installed and make wait pacify
It installs standby multinomial size and reaches corresponding acceptance criteria, improve the installation accuracy of tilting equipment.Meanwhile the installation
Method is simple to operate, saves measurement adjustment time, shortens the installation period of equipment to be installed, improves installation effect
Rate.
Detailed description of the invention
By reading the following detailed description of the preferred embodiment, various other advantages and benefits are common for this field
Technical staff will become clear.The drawings are only for the purpose of illustrating a preferred embodiment, and is not considered as to the present invention
Limitation.And throughout the drawings, the same reference numbers will be used to refer to the same parts.In the accompanying drawings:
Fig. 1 is the flow diagram of tilting equipment installation method provided in an embodiment of the present invention；
Fig. 2 is the structure of equipment and form assembly to be installed in tilting equipment installation method provided in an embodiment of the present invention
Schematic diagram；
Fig. 3 is the flow diagram of Template Location step in tilting equipment installation method provided in an embodiment of the present invention；
Fig. 4 is the structural schematic diagram of template in tilting equipment installation method provided in an embodiment of the present invention；
Fig. 5 is the structural schematic diagram of equipment to be installed in tilting equipment installation method provided in an embodiment of the present invention；
Fig. 6 is stencil-chosen in Template Location step in tilting equipment installation method provided in an embodiment of the present invention
The flow diagram of step；
Fig. 7 is in tilting equipment installation method provided in an embodiment of the present invention, and the another process of Template Location step is shown
It is intended to；
Fig. 8 is in tilting equipment installation method provided in an embodiment of the present invention, and template looks for the process of absolute altitude step to illustrate
Figure；
Fig. 9 is the another flow diagram of tilting equipment installation method provided in an embodiment of the present invention；
Figure 10 is in tilting equipment installation method provided in an embodiment of the present invention, and the process of template centering step is illustrated
Figure.
Specific embodiment
Exemplary embodiments of the present disclosure are described in more detail below with reference to accompanying drawings.Although showing the disclosure in attached drawing
Exemplary embodiment, it being understood, however, that may be realized in various forms the disclosure without should be by embodiments set forth here
It is limited.On the contrary, these embodiments are provided to facilitate a more thoroughly understanding of the present invention, and can be by the scope of the present disclosure
It is fully disclosed to those skilled in the art.It should be noted that in the absence of conflict, embodiment in the present invention and
Feature in embodiment can be combined with each other.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Referring to Fig. 1 and Fig. 2, which includes the following steps:
It is (opposite to be mounted on 1 top of equipment to be installed by Template Location step S1 for the template 2 to match with equipment 1 to be installed
For position shown in Fig. 2) predeterminated position.The upper surface (for position shown in Fig. 2) of template 2 and lower surface
Angle between (for position shown in Fig. 2) is equal with the angle between the top plate and bottom plate of equipment 1 to be installed.
Specifically, equipment 1 to be installed is placed in predeterminated position first, according to pre-determined distance between transverse and longitudinal and reference line
It places.Then, template 2 is placed in the predeterminated position of the top (for position shown in Fig. 2) of equipment 1 to be installed,
The lower surface (for position shown in Fig. 2) of template 2 is connect with the top plate contact of equipment 1 to be installed can make two
A complete fitting, since the upper surface (for position shown in Fig. 2) of template 2 and lower surface are (relative to shown in Fig. 2
For position) between angle α it is equal with the angle β between the top plate and bottom plate of equipment 1 to be installed, it can be ensured that template 2
Upper surface (for position shown in Fig. 2) basic horizontal (for position shown in Fig. 2) setting.It needs to illustrate
, for convenient for centering, the center of 2 upper surface of template (for position shown in Fig. 2) and the center of equipment 1 to be installed
On same vertical (for position shown in FIG. 1) straight line.The upper surface of template 2 is (relative to position shown in Fig. 2
Speech) and lower surface (for position shown in Fig. 2) between angle α and equipment to be installed 1 top plate and bottom plate between
Angle β between can be equal or have certain difference, the code requirement which can install according to equipment determines, this
Any restriction is not done in embodiment to it.It will be apparent to a skilled person that the top view outline border of equipment is rectangle,
Therefore, the upper and lower surface of template all can be rectangle.
Template looks for absolute altitude step S2, the height of 2 upper surface of measurement module (for position shown in Fig. 2) and adjustment
The height of equipment 1 to be installed is to preset height；
Specifically, the upper surface of level measurement template 2 can be passed through first (for position shown in Fig. 2)
Highly, the adjustings such as the backing plate for adjusting 1 bottom end of equipment (for position shown in Fig. 2) setting to be installed be may then pass through
The height of equipment 1 to be installed, until the height of equipment 1 to be installed is to preset height.Wherein, preset height is installation equipment peace
Requirement for height in the code requirement of dress.Skilled person would appreciate that preset height refers to certain range
Value, as the requirement for height value of equipment and the combination of deviation, the height for adjusting equipment 1 to be installed reach in the value range
Meet the code requirement of equipment installation.
The levelling step S3 of template, the levelness of 2 upper surface of measurement module (for position shown in Fig. 2) and adjustment
The levelness of equipment 1 to be installed is to preset level degree.
Specifically, since equipment 1 to be installed is placed in installation site, template 2 is placed on the top plate of equipment 1 to be installed,
Due to the upper surface (for position shown in Fig. 2) of template 2 and lower surface (for position shown in Fig. 2) it
Between angle it is equal with the angle between the top plate and bottom plate of equipment 1 to be installed, therefore 2 upper surface of template is (relative to shown in Fig. 2
Position for) levelness it is identical with the levelness of equipment 1 to be installed.It first can be with 2 upper surface of measurement module (relative to figure
For position shown in 2) levelness.It specifically, can be using 2 upper surface of frame horizontal ruler measurement module (relative to Fig. 2 institute
For the position shown) levelness.It can certainly be measured for other equipment, not do any restriction to it in the present embodiment.Such as
Fruit, the levelness of measurement are not up to preset level degree, then need to adjust equipment 1 to be installed and make 2 upper surface of template (relative to figure
For position shown in 2) levelness reach preset level degree, then the levelness of equipment 1 to be installed also reaches preset level degree.
Wherein, preset level degree is the requirement for horizontality in the code requirement of installation equipment installation.Those skilled in the art should manage
Solution is that preset level degree refers to certain value range, as the requirement for horizontality value of equipment and the combination of deviation, is adjusted
The levelness of template 2 reaches the code requirement that can meet equipment installation in the value range.
Template centering step S4 measures the position of equipment 1 to be installed by template and adjusts the position of equipment 1 to be installed extremely
Predeterminated position.
Specifically, the position of measurement module 2 first, it is then true according to the relative position between template 2 and equipment to be installed 1
The position of fixed equipment 1 to be installed, checks whether to meet code requirement, if do not met, needs to adjust the position of equipment 1 to be installed
It sets, so that the position of equipment to be installed 1 is predeterminated position.Wherein, predeterminated position is in the code requirement of installation equipment installation
Status requirement, including laterally longitudinal status requirement.Skilled person would appreciate that predeterminated position refers to one
Fixed value range, as the status requirement value of equipment and the combination of deviation, the position of adjusting template 2 reach in the value range i.e.
The code requirement of equipment installation can be met.
Wherein, template looks for the levelling step S3 of absolute altitude step S2, template and template centering step S4 not to have sequencing.
As can be seen that by the way that measurement point is transferred to phase therewith in the tilting equipment installation method provided in the present embodiment
In matched template, make since the angle of upper and lower surfaces is identical as the angle of apparatus top plate to be installed and bottom plate in template
The upper surface basic horizontal of template is obtained, so measurement facilitates data accurate.Since this method can measure adjustment certainly by template
Body levelness makes its tilt angle reach corresponding acceptance criteria, makes it by the position that measurement module adjusts equipment to be installed
Vertically and horizontally level reaches corresponding acceptance criteria, and adjusting absolute altitude by measurement module makes its height reach corresponding
Acceptance criteria, therefore, the installation method only can accurately be adjusted by the template measurement to match with equipment to be installed to be installed
Equipment makes the multinomial size of equipment to be installed reach corresponding acceptance criteria, improves the installation essence of tilting equipment
Degree.Meanwhile the installation method is simple to operate, saves measurement adjustment time, shortens the installation period of equipment to be installed,
Improve installation effectiveness.
Include referring to fig. 2 further following sub-step to Fig. 5, Template Location step S1:
Stencil-chosen sub-step S11, the template 2 that selection matches with equipment 1 to be installed, template 2 upper surface (relative to
For position shown in Fig. 4) and lower surface (for position relative to Fig. 4) between angle and equipment 1 to be installed
Angle between top plate (for position shown in fig. 5) and bottom plate (for position shown in fig. 5) is equal；
Specifically, the top plate 11 (for position shown in fig. 5) and bottom plate 12 of equipment 1 to be installed are measured first
Then angle β between (for position shown in fig. 5) matches according to angle β selection with equipment 1 to be installed
Template 2,2 upper surface of template (for position relative to Fig. 4) and lower surface (for position relative to Fig. 4) it
Between angle α it is equal with above-mentioned angle β.
Template installs sub-step S12, and template 2 is placed in 1 top of equipment to be installed (relative to position shown in Fig. 2
Speech) predeterminated position, be clamped by the stud pin 21 that the top of 2 bottom of template (for position shown in Fig. 2) is arranged
Make the front end (right end as shown in Figure 2) of template 2 at the top (for position shown in Fig. 2) of equipment 1 to be installed
It is concordant with front end (right end as shown in Figure 2) of equipment 1 to be installed.
Specifically, the template of selection 2 is placed in the top of equipment 1 to be installed first, then by the lower surface of template 2
(for position shown in Fig. 2) is bonded completely with the top plate of equipment 1 to be installed, is set followed by by template 2 to be installed
Predeterminated position is moved on standby 1 top plate, it is preferable that predeterminated position is in the center and equipment 1 to be installed of 2 upper surface of template
The heart is in same vertical straight line.Finally, bolt pin 21 is worn wearing for 2 bottom apex of template (upper right side as shown in Figure 2)
Hole is connected to the top (upper right side as shown in Figure 2) of equipment 1 to be installed, so that the front end (right end as shown in Figure 2) of template 2
It is concordant with front end (right end as shown in Figure 2) of equipment 1 to be installed.
As can be seen that the template that the installation method provided in the present embodiment can be matched by selection with equipment to be installed
It measures, the accuracy of measurement data can be further provided for；The snap fit of bolt pin is simple to operate, can be into one
Step improves operating efficiency.
Referring to fig. 4 and Fig. 6, in the above-described embodiments, stencil-chosen sub-step S11 further comprises:
S111, bottom plate 22, top plate 23 and the connecting plate 24 that selection matches with equipment 1 to be installed；
Specifically, firstly, according to the width and length of equipment 1 to be installed, suitable bottom plate 22 and top plate 23 are selected.For into
One step is convenient for the conversion of data and the carrying of template 2, it is preferable that bottom plate 22 and top plate 23 it is of same size be slightly less than it is to be installed
The width of equipment 1, the length of bottom plate 22 are less than the length of 1 top plate of equipment to be installed, the length of top plate 23 and the length of bottom plate 22
Match, so that after top plate 23 and bottom plate 22 are welded according to predetermined angle, that is, angle β between 1 top plate of equipment to be installed and bottom plate
Ensure after being placed in equipment 1 to be installed the both ends (left and right ends as shown in Figure 4) of top plate 23 respectively with 22 (such as Fig. 4 of bottom plate
Shown in left and right ends) both ends flush.Wherein, in order to improve the accuracy of DATA REASONING, top plate 23 and bottom plate 22 it is flat
Face degree can be preset plane degree, and specifically, preset plane degree can be determined according to equipment installation specification, to it in the present embodiment
Any restriction is not done.Then, according to the angle β selection at least two between the height and its top plate and bottom plate of equipment 1 to be installed
The different connecting plate 24 of a length.For the stability for improving template 2, it is preferable that the width and bottom plate 22 and top plate of connecting plate 24
23 it is of same size.
Top plate 23 is soldered to the mould for being fabricated on bottom plate 22 and matching with equipment 1 to be installed by connecting plate 24 by S112
Plate.
Specifically, top plate 23 horizontal (for position of Fig. 4) is placed first.Then, connecting plate 24 is placed
It is placed in the lower section of top plate 23 vertical (for the position of Fig. 4), (relative to Fig. 4 by the top of connecting plate 24
For position) it is welded on the predetermined position of 23 bottom end of top plate.Finally, by bottom plate 22 be placed in connecting plate 24 lower section and by its
Both ends (left and right ends as shown in Figure 4) flush at both ends (left and right ends as shown in Figure 4) and top plate 23, by bottom plate 22 with
Connecting plate 24 is welded into template 2, so that in template 2 between top plate 23 and 2 upper and lower surfaces of angle, that is, template of bottom plate 22
Angle it is identical as the angle β in equipment 1 to be installed between top plate and bottom plate.
As can be seen that after the installation method provided in the present embodiment is by selecting the bottom plate, top plate and the connecting plate that match
Be welded into required template, this method is simple to operate, each components of template it is readily selected and manufacture, save cost and
Manufacturing cycle, therefore, this method can save construction cost and duration, can be further improved installation effectiveness.
Referring to fig. 2 and Fig. 7, in the above-described embodiments, template installation steps S1 includes further following sub-step:
Stencil-chosen sub-step S11, the template 2 that selection matches with equipment 1 to be installed, template 2 upper surface (relative to
For position shown in Fig. 4) and lower surface (for position relative to Fig. 4) between angle and equipment 1 to be installed
Angle between top plate (for position shown in fig. 5) and bottom plate (for position shown in fig. 5) is equal；
Template installs sub-step S12, and template 2 is placed in 1 top of equipment to be installed (relative to position shown in Fig. 2
Speech) predeterminated position, be clamped by the stud pin 21 that the top of 2 bottom of template (for position shown in Fig. 2) is arranged
Make the front end (right end as shown in Figure 2) of template 2 at the top (for position shown in Fig. 2) of equipment 1 to be installed
It is concordant with front end (right end as shown in Figure 2) of equipment 1 to be installed.
Template fixes sub-step S13, and template 2 is connected so that template 2 is fixed with equipment 1 to be installed by card adapter plate 3
To predeterminated position.
Specifically, compatible card adapter plate 3 is selected according to equipment 1 to be installed first, card adapter plate 3 can for 1,2 or
It is multiple.Then card adapter plate 3 is placed on the pre- of template lower surface (for position shown in Fig. 2) left side or right side
If position, so that the bottom end (for position shown in Fig. 2) of card adapter plate 3 is placed in 2 lower surface of template (relative to Fig. 2 institute
For the position shown) lower section.Card adapter plate 3 can be finally welded in template 2, while the bottom end of card adapter plate 3 is (relative to figure
For position shown in 2) it is connected to the left side or right side of equipment 1 to be installed, so that template 2 is fixed to predeterminated position.
Referring to fig. 2 and Fig. 8, in the above embodiments, it further comprises following sub-step that template, which looks for absolute altitude step S2:
Elevation carrection sub-step S21 passes through 2 upper surface of level measurement module (for position shown in Fig. 2)
Height.
Specifically, table on level measurement module 2 can be may then pass through to level meter balance check and adjustment first
The height H1 in face (for position shown in Fig. 2).Wherein, the instrument for measuring its height can certainly be other instrument
Device does not do any restriction to it in the present embodiment.To further increase measuring accuracy, it can repeatedly measure and average.
Altimeter operator step S22, the height of equipment 1 to be installed is calculated by the height of top plate.
Specifically, the combined altitudes H3 after first looking at template 2 and the installation of equipment to be installed 1, then can be by measurement
The height H1 of 2 upper surface of template is subtracted to the combination after template 2 and the installation of equipment to be installed 1 plus the height H2 of equipment to be installed
Height H3 calculates the height H of equipment 1 to be installed, i.e. H=H1+H2-H3, calculates equipment 1 to be installed by H=H1+H2-H3
Height H.
Height adjustment sub-step S23 sets by adjusting 1 bottom of equipment (for position shown in Fig. 2) to be installed
The inclined sizing block set makes the height of equipment 1 to be installed to preset height.
Specifically, whether the height H for first looking at equipment 1 to be installed meets code requirement, if do not met, need to
The inclined sizing block of 1 bottom of equipment (for position shown in Fig. 2) setting is installed, adjustment measurement is so that wait pacify after adjustment repeatedly
The height H of installing standby 1 is to preset height.
As can be seen that the installation method provided in the present embodiment can adjust equipment 1 to be installed with level precise measurement
Highly, it can be further improved the height-precision of equipment installation.
Include the following steps: referring to fig. 2 with Fig. 9, the installation method
It is (opposite to be mounted on 1 top of equipment to be installed by Template Location step S1 for the template 2 to match with equipment 1 to be installed
For position shown in Fig. 2) predeterminated position.The upper surface (for position shown in Fig. 2) of template 2 and lower surface
Angle between (for position shown in Fig. 2) is equal with the angle between the top plate and bottom plate of equipment 1 to be installed.
Template looks for absolute altitude step S2, the height of 2 upper surface of measurement module (for position shown in Fig. 2) and adjustment
The height of equipment 1 to be installed is to preset height；
The levelling step S3 of template, the levelness of 2 upper surface of measurement module (for position shown in Fig. 2) and adjustment
The levelness of equipment 1 to be installed is to preset level degree.
Template pre-treatment step S5,2 upper surface of template (for position shown in Fig. 2) draw one perpendicular to
The center line of the leading flank (for position shown in Fig. 2) of 2 upper surface of template.
Specifically, the central point of 2 upper surface of template (for position shown in Fig. 2) is found first, and then edge should
Central point 2 upper surface of template (for position shown in Fig. 2) draw one perpendicular to top plate leading flank (relative to
For position shown in Fig. 2) center line.Due to template 2 upper surface be rectangle, central axis in
Template centering step S4 measures the position of equipment 1 to be installed by template and adjusts the position of equipment 1 to be installed extremely
Predeterminated position.
Wherein, as long as guaranteeing that template pre-treatment step S5 is carried out before template centering step S4, template pretreatment
Step S5 and template look for absolute altitude step S2 and the levelling step S3 of template not to have sequencing.
As can be seen that the center line provided in the present embodiment can be used as the position of measurement line testing and debugging equipment to be installed
To predeterminated position, it is accurate that measurement facilitates, and can be further improved the installation accuracy of equipment.
Referring to Figure 10, Figure 10 is template centering step in tilting equipment installation method provided in an embodiment of the present invention
The flow diagram of S4.As shown, template centering step S4 further comprises following sub-step:
Template lateral adjustments sub-step S41, the distance between measuring center line and auxiliary line and adjust to first it is default away from
From.
Specifically, auxiliary line is that 1 position of equipment to be installed determines longitudinal auxiliary line of installation site when installing, perpendicular to
The front end face of equipment 1 is installed, therefore is also perpendicularly to the front end face of template 2.The distance between measuring center line and auxiliary line first,
Then the first pre-determined distance of center line and auxiliary line is determined according to the position of the code requirement of equipment installation and equipment installation, most
It checks whether the distance of measurement meets the first pre-determined distance afterwards, is just adjusted 1 lengthwise position of equipment to be installed if do not met
So that center line reaches the first pre-determined distance at a distance from auxiliary line.Wherein, the first pre-determined distance can be certain value range,
As the lengthwise position required value of equipment and the combination of deviation.
Template vertical adjustment sub-step S42, the distance between the front end of measurement module 2 and auxiliary axis are simultaneously adjusted to second
Pre-determined distance.
Specifically, auxiliary axis is the lateral auxiliary line that installation site is determined when 1 position of equipment to be installed is installed, and is parallel to
The front end face of equipment 1 to be installed, therefore also parallel with the front end face of template 2.First the front end of measurement module 2 and auxiliary axis it
Between distance, then according to equipment installation code requirement and equipment installation position determine 1 front end of equipment to be installed and auxiliary
Second pre-determined distance of axis, since the front end of template 2 is concordant with the front end of equipment 1 to be installed, the front end of template 2 with it is auxiliary
The distance between axis is helped to require also as the second pre-determined distance.Finally check the distance value of measurement whether meet second it is default away from
From reaching the front end of template 2 at a distance from auxiliary axis if not meeting and being just adjusted 1 lateral position of equipment to be installed
Second pre-determined distance.Wherein, the second pre-determined distance can be certain value range, as the lateral position required value of equipment and partially
The combination of difference.
As can be seen that adjusting equipment to be installed by template and the distance between auxiliary line and auxiliary axis in the present embodiment
Position, this method is simple to operate, improve equipment installation installation effectiveness.
In conclusion by the way that measurement point is transferred to phase therewith in tilting equipment installation method provided in this embodiment
In the template matched, since the angle of template upper and lower surfaces is identical as the angle of apparatus top plate to be installed and bottom plate so that mould
The upper surface basic horizontal of plate, so measurement facilitates data accurate.Itself water is adjusted since this method can be measured by template
Pingdu makes its tilt angle reach corresponding acceptance criteria, makes it in length and breadth by the position that measurement module adjusts equipment to be installed
Reach corresponding acceptance criteria to level, and adjusting absolute altitude by measurement module makes its height reach corresponding examination
Standard, therefore, the installation method only accurately can adjust equipment to be installed by the template measurement to match with equipment to be installed
So that the multinomial size of equipment to be installed reaches corresponding acceptance criteria, the installation accuracy of tilting equipment is improved.Together
When, the installation method is simple to operate, saves measurement adjustment time, shortens the installation period of equipment to be installed, improves
Installation effectiveness.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art
Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to include these modifications and variations.
Claims (8)
1. a kind of tilting equipment installation method, which comprises the steps of:
Template is mounted on the predeterminated position above equipment to be installed by Template Location step；The upper surface of the template and following table
Angle between face is equal with the angle between the top plate and bottom plate of the equipment to be installed；
Template looks for absolute altitude step, measures the height of the height of the template upper surface and the adjustment equipment to be installed to default height
Degree；
The levelling step of template measures the levelness of the levelness of the template upper surface and the adjustment equipment to be installed to default
Levelness；
Template centering step, by the template measure the position of the equipment to be installed and according to the template with described wait pacify
Relative position between installing is standby adjusts the position of the equipment to be installed to predeterminated position；
It further comprises following sub-step that the template, which looks for absolute altitude step:
Elevation carrection sub-step measures the height of the template upper surface by level；
Altimeter operator step calculates the height of the equipment to be installed by the height of the template upper surface；
Height adjustment sub-step, the inclined sizing block by adjusting the device bottom setting to be installed make the equipment to be installed
Highly to preset height.
2. tilting equipment installation method according to claim 1, which is characterized in that the Template Location step include into
The following sub-step of one step:
Stencil-chosen sub-step, the template that selection matches with the equipment to be installed, the upper surface of the template is under
Angle between surface is equal with the angle between the top plate and bottom plate of the equipment to be installed；
Template installs sub-step, and the template is placed in the predeterminated position above the equipment to be installed, passes through the template
The stud pin of the top setting of bottom, which is connected at the top of the equipment to be installed, makes the front end of the template with described wait pacify
It is concordant to install standby front end.
3. the tilting equipment installation method according to claim 2, which is characterized in that the stencil-chosen sub-step into
One step includes:
Bottom plate, top plate and the connecting plate that selection matches with the equipment to be installed；
The top plate is soldered to the institute for being fabricated on the bottom plate and matching with the equipment to be installed by the connecting plate
State template.
4. tilting equipment installation method according to claim 3, which is characterized in that the top plate and the bottom plate it is flat
Face degree is preset plane degree.
5. tilting equipment installation method according to claim 2, which is characterized in that after the template installation sub-step
Further include:
Template fixes sub-step, and the template is connected with the equipment to be installed so that the template is fixed by card adapter plate
To predeterminated position.
6. tilting equipment installation method according to any one of claims 1 to 5, which is characterized in that the template centering
Before step further include:
Template pre-treatment step draws the center of a leading flank perpendicular to the template upper surface in the template upper surface
Line.
7. tilting equipment installation method according to claim 6, which is characterized in that the template centering step is further
Including following sub-step:
Template lateral adjustments sub-step measures the distance between the center line and auxiliary line and adjusts to the first pre-determined distance；
Template vertical adjustment sub-step measures the distance between front end and auxiliary axis of the template and adjusts to second and presets
Distance.
8. tilting equipment installation method according to any one of claims 1 to 5, which is characterized in that the template is levelling
The levelness of the template upper surface is measured in step by frame horizontal ruler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710303115.1A CN107131761B (en) | 2017-05-03 | 2017-05-03 | Tilting equipment installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710303115.1A CN107131761B (en) | 2017-05-03 | 2017-05-03 | Tilting equipment installation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107131761A CN107131761A (en) | 2017-09-05 |
| CN107131761B true CN107131761B (en) | 2019-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710303115.1A Active CN107131761B (en) | 2017-05-03 | 2017-05-03 | Tilting equipment installation method |
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| Country | Link |
|---|---|
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR890001858Y1 (en) * | 1986-02-17 | 1989-04-08 | Samsung Electronics Co Ltd | Adjustable apparatus for rotation angle |
| US4909491A (en) * | 1989-02-08 | 1990-03-20 | Cheng Wen H | Saw platform and workbench |
| CN203650333U (en) * | 2013-12-06 | 2014-06-18 | 中国石油天然气第一建设公司 | Convertible large type unit alignment auxiliary device |
| CN105442855A (en) * | 2015-12-30 | 2016-03-30 | 中国一冶集团有限公司 | High-precision burying method for large-size pre-buried board |
| CN205685296U (en) * | 2016-06-22 | 2016-11-16 | 中国十九冶集团有限公司 | Device for equipment installation alignment |
-
2017
- 2017-05-03 CN CN201710303115.1A patent/CN107131761B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR890001858Y1 (en) * | 1986-02-17 | 1989-04-08 | Samsung Electronics Co Ltd | Adjustable apparatus for rotation angle |
| US4909491A (en) * | 1989-02-08 | 1990-03-20 | Cheng Wen H | Saw platform and workbench |
| CN203650333U (en) * | 2013-12-06 | 2014-06-18 | 中国石油天然气第一建设公司 | Convertible large type unit alignment auxiliary device |
| CN105442855A (en) * | 2015-12-30 | 2016-03-30 | 中国一冶集团有限公司 | High-precision burying method for large-size pre-buried board |
| CN205685296U (en) * | 2016-06-22 | 2016-11-16 | 中国十九冶集团有限公司 | Device for equipment installation alignment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107131761A (en) | 2017-09-05 |
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