CN107129317A - A kind of preparation method of hydrophobicity light ceramic - Google Patents
A kind of preparation method of hydrophobicity light ceramic Download PDFInfo
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- CN107129317A CN107129317A CN201710337148.8A CN201710337148A CN107129317A CN 107129317 A CN107129317 A CN 107129317A CN 201710337148 A CN201710337148 A CN 201710337148A CN 107129317 A CN107129317 A CN 107129317A
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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Abstract
The present invention relates to a kind of preparation method of hydrophobicity light ceramic, belong to building material technical field.The sludge of sewage treatment plants second pond is dehydrated and calcined first by the present invention, obtain sludge calcining lime-ash, again with kaolin, bentonite etc. is that raw material is carried out after ball milling, add magnesium sulfate etc. and continue ball milling, obtain mixed fillers, then lime-ash will be calcined with sludge after flyash and cullet ground and mixed, mixed fillers etc. carry out mixing granulation, it is chilled again, after drying, obtain haydite microballoon, then with calcium carbonate, aluminum oxide etc. is raw material, prepare glaze slurries, and hanging processing and drying are carried out to haydite microballoon with glaze slurries, obtain biscuit of ceramics microballoon, finally biscuit of ceramics microballoon is sintered and can obtain high intensity hydrophobicity light ceramic.Haydite intensity prepared by the present invention is high, and water absorption rate is low, while having the characteristic of lightweight concurrently.
Description
Technical field
The present invention relates to a kind of preparation method of hydrophobicity light ceramic, belong to building material technical field.
Background technology
Haydite, is exactly the particle of ceramic as its name suggests.The external appearance characteristic of haydite is largely rounded or oval-shaped ball,
But it is not circular or oval-shaped ball to have some imitative rubble haydites yet, and in irregular rubble shape.The appearance color of haydite is because of institute
The raw material of use is different and different with technique.The color for being calcined haydite is mostly kermesinus, ember, also there is some special kinds
For lark, grey black, canescence, cinerous etc..The particle diameter of haydite is generally 5~20mm, and maximum particle diameter is 25mm.Haydite
It is generally used to replace the rubble and cobble in concrete.Because the raw material for producing haydite is a lot, the kind of haydite is also a lot, thus
Color is also just a lot.Lightness is the most important in many premium properties of haydite, is also that it can replace heavy sandstone
Main cause.The inner structural features of haydite are in fine and closely woven cellular micropore.These micropores are all case type, rather than communicate-types
's.It is due to that gas is wrapped formed by into shell, and this is the main cause of haydite light weight.
At present, in the preparation technology of existing haydite, mainly with clay, shale, flyash, colliery overburden, loess, dirt
Mud etc. is made up of primary raw material.Due to excavating clay, shale, loess, sludge etc., soil erosion, environmental pollution, destruction can be caused
The ecological balance, therefore, is not suitable for popularization and application.At present, the waste material and slag of chemical enterprise are using traditional ceramsite preparation process
Afterwards, the haydite using effect of production is undesirable, for example, existing use flyash or colliery overburden are the pottery that base stock is manufactured
Grain, haydite intensity is poor, and water absorption rate is higher, causes practicality not strong.So, it would be highly desirable to it is higher to find a kind of intensity, water suction
The low haydite of rate.
The content of the invention
The technical problems to be solved by the invention:Poor for traditional haydite intensity, water absorption rate is higher, causes haydite
There is provided a kind of preparation method of hydrophobicity light ceramic for the problem of practicality is not strong.
To solve technical problem, the technical solution adopted by the present invention is:
(1)Take the sludge of sewage treatment plants second pond, after centrifugal dehydration dry, then at 800~900 DEG C calcining 1~
Pulverized and sieved after 2h, cooling, obtain sludge calcining lime-ash;
(2)Kaolin, bentonite, hydrotalcite 30~50min of ball milling are taken, hydroxymethyl cellulose, magnesium sulfate and stearic acid is added
Calcium, continues 1~2h of ball milling, obtains mixed fillers;
(3)It will be mixed after flyash and the sieving of cullet multiple grinding with sludge calcining lime-ash, mixed fillers, deionized water, and
Extruding pelletization in comminutor is transferred to, it is 5~10mm to control particle diameter, obtains haydite biscuit;
(4)By haydite biscuit after 20~30s of liquid nitrogen flash freezer 15~20h of vacuum freeze drying, obtain haydite microballoon;
(5)Take calcium carbonate, aluminum oxide, cordierite, potassium feldspar to be added after being pulverized and mixed and 1~2h is stirred in deionized water, add
Aluminium dihydrogen phosphate, stirs 1~2h, obtains glaze slurries;
(6)Hanging processing is carried out to haydite microballoon with glaze slurries, it is 0.1~0.2g/cm to control hanging amount2, then by after hanging
Haydite microballoon it is dry biscuit of ceramics microballoon;
(7)Discharged after biscuit of ceramics microballoon is calcined, obtain hydrophobicity light ceramic.
Step(2)The parts by weight of described material are 3~5 parts of kaolin, 3~5 parts of bentonites, 1.5~2.0 parts of neatlys
Stone, 2~3 parts of hydroxymethyl celluloses, 1~2 part of magnesium sulfate and 2~3 parts of calcium stearates.
Step(3)Described flyash, cullet, sludge calcining lime-ash, mixed fillers, the parts by weight of deionized water are
300~400 parts of flyash, 250~350 parts of cullet, 300~400 parts of sludge calcine lime-ash, 8~10 parts of mixed fillers, 100
~200 parts of deionized waters.
Step(5)Described calcium carbonate, aluminum oxide, cordierite, potassium feldspar, deionized water, the parts by weight of aluminium dihydrogen phosphate
For 20~25 parts of calcium carbonate, 30~35 parts of aluminum oxide, 40~45 parts of cordierites, 4~5 parts of potassium feldspars, 300~400 parts of deionizations
Water, 15~16 parts of aluminium dihydrogen phosphates.
Step(7)Described calcination process is specially that under argon atmosphere, 300~400 DEG C, guarantor are warming up to 20 DEG C/min
Temperature 15~20min of preheating, is continuously heating to 1300~1500 DEG C, 1~2h of insulation calcining.
The method have the benefit that:The sludge of sewage treatment plants second pond is dehydrated by the present invention first
Dry and calcine, obtain sludge calcining lime-ash, then carried out with kaolin, bentonite etc. for raw material after ball milling, add magnesium sulfate etc.
Continue ball milling, obtain mixed fillers, then using flyash and cullet as aggregate, sludge calcining lime-ash and mixed fillers are closely knit extremely
Aggregate gap, while playing support and adhesion effect, then through quick-frozen, shrinks outer layer micropore, haydite microballoon is made, then with carbonic acid
Calcium, aluminum oxide etc. are raw material, prepare glaze slurries, and haydite microballoon are carried out outside hanging processing, sealing with glaze slurries
Layer micropore, obtains biscuit of ceramics microballoon, finally biscuit of ceramics microballoon is sintered and can obtain hydrophobicity light ceramic.This hair
The haydite of bright preparation uses sludge, cullet the like waste for raw material, turns waste into wealth, reduces production cost, and preparation technology
Simply, intensity is high, and water absorption rate is low, while having the characteristic of lightweight concurrently, has broad application prospects.
Embodiment
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art are it will be clearly understood that the implementation
Example is only to aid in understanding the present invention, is not construed as the concrete restriction to the present invention.
The sludge of sewage treatment plants second pond is taken, is fitted into after centrifugal dehydration in drying box, at 105~110 DEG C
Drying is placed in tube furnace to constant weight, then by desciccate, 1~2h is calcined at 800~900 DEG C, being cooled to after room temperature to forge
Burn product and be fitted into crushing in pulverizer, cross 100 mesh sieves, obtain sludge calcining lime-ash;Weigh 3~5g kaolin, 3~5g bentonites,
1.5~2.0g hydrotalcites, are fitted into ball mill, with 200~300r/min, 30~50min of ball milling, add 2~3g methylols fine
Dimension element, 1~2g magnesium sulfate and 2~3g calcium stearates, continue 1~2h of ball milling, obtain mixed fillers;300~400g fine coal is weighed again
Ash and 250~350g cullet, are fitted into grinder and grind, and cross 200 mesh sieves, obtain composite powder, and composite powder is loaded into mixed
In material machine, 300~400g sludge calcining lime-ash is added, 8~10g mixed fillers, 100~200mL deionized waters, mixing is equal
Discharged after even, and be transferred to extruding pelletization in comminutor, it is 5~10mm to control particle diameter, obtains haydite biscuit;Freezed and made pottery with liquid nitrogen spraying
Haydite biscuit microballoon is obtained after grain 20~30s of biscuit, coagulation forming, then haydite biscuit microballoon is placed in vacuum freezing drying oven,
15~20h is dried at -20~-10 DEG C, haydite microballoon is obtained;Weigh 20~25g calcium carbonate, 30~35g aluminum oxide, 40~45g
Cordierite, 4~5g potassium feldspars are separately added into pulverizer and crushed, and cross 100 mesh sieves, add after the powder after sieving is well mixed
Enter in 300~400mL deionized waters, 1~2h is stirred with 500~600r/min, add 15~16g aluminium dihydrogen phosphates, stirring 1
~2h, obtains glaze slurries;Hanging processing is carried out to haydite microballoon with glaze slurries, it is 0.1~0.2g/cm to control hanging amount2, treat
After hanging terminates, the haydite microballoon after hanging is transferred in vacuum drying chamber, control in drying box vacuum be 0.01~
0.05MPa, 8~10h is dried at 150~160 DEG C, biscuit of ceramics microballoon is obtained;Biscuit of ceramics microballoon is placed in high temperature sintering furnace
In, under argon atmosphere, 300~400 DEG C are warming up to 20 DEG C/min, 15~20min of heat-insulation preheating, it is continuously heating to 1300~
1500 DEG C, insulation 1~2h of calcining is cooled to after room temperature and discharged, obtains hydrophobicity light ceramic.
Example 1
The sludge of sewage treatment plants second pond is taken, is fitted into after centrifugal dehydration in drying box, is dried at 110 DEG C to perseverance
Weight, then desciccate is placed in tube furnace, 2h is calcined at 900 DEG C, is cooled to after room temperature and calcined product is loaded into pulverizer
It is middle to crush, 100 mesh sieves are crossed, sludge calcining lime-ash is obtained;5g kaolin is weighed, 5g bentonites, 2.0g hydrotalcites load ball mill
In, with 300r/min ball milling 50min, 3g hydroxymethyl celluloses, 2g magnesium sulfate and 3g calcium stearates are added, continues ball milling 2h,
Obtain mixed fillers;400g flyash and 350g cullet are weighed again, is fitted into grinder and grinds, and are crossed 200 mesh sieves, are obtained composite powder
End, and composite powder is fitted into batch mixer, add 400g sludge calcining lime-ash, 10g mixed fillers, 200mL deionizations
Water, discharges after being well mixed, and is transferred to extruding pelletization in comminutor, and it is 10mm to control particle diameter, obtains haydite biscuit;Use liquid nitrogen spraying
Freeze and haydite biscuit microballoon is obtained after haydite biscuit 30s, coagulation forming, then haydite biscuit microballoon is placed in vacuum freezing drying oven
In, 20h is dried at -10 DEG C, haydite microballoon is obtained;25g calcium carbonate is weighed, 35g aluminum oxide, 45g cordierites, 5g potassium feldspars divide
It Jia Ru not be crushed in pulverizer, cross 100 mesh sieves, added after the powder after sieving is well mixed in 400mL deionized waters, with
600r/min stirs 2h, adds 16g aluminium dihydrogen phosphates, stirs 2h, obtains glaze slurries;Haydite microballoon is carried out with glaze slurries
Hanging is handled, and it is 0.2g/cm to control hanging amount2, after hanging terminates, the haydite microballoon after hanging is transferred to vacuum drying chamber
In, it is 0.05MPa to control vacuum in drying box, and 10h is dried at 160 DEG C, biscuit of ceramics microballoon is obtained;By biscuit of ceramics microballoon
It is placed in high temperature sintering furnace, under argon atmosphere, is warming up to 400 DEG C with 20 DEG C/min, heat-insulation preheating 20min is continuously heating to
1500 DEG C, insulation calcining 2h is cooled to after room temperature and discharged, obtains hydrophobicity light ceramic.
Example 2
The sludge of sewage treatment plants second pond is taken, is fitted into after centrifugal dehydration in drying box, is dried at 105 DEG C to perseverance
Weight, then desciccate is placed in tube furnace, 1h is calcined at 800 DEG C, is cooled to after room temperature and calcined product is loaded into pulverizer
It is middle to crush, 100 mesh sieves are crossed, sludge calcining lime-ash is obtained;3g kaolin is weighed, 3g bentonites, 1.5g hydrotalcites load ball mill
In, with 200r/min ball milling 30min, 2g hydroxymethyl celluloses, 1g magnesium sulfate and 2g calcium stearates are added, continues ball milling 1h,
Obtain mixed fillers;300g flyash and 250g cullet are weighed again, is fitted into grinder and grinds, and are crossed 200 mesh sieves, are obtained composite powder
End, and composite powder is fitted into batch mixer, add 300g sludge calcining lime-ash, 8g mixed fillers, 100mL deionizations
Water, discharges after being well mixed, and is transferred to extruding pelletization in comminutor, and it is 5mm to control particle diameter, obtains haydite biscuit;Use liquid nitrogen spraying
Freeze and haydite biscuit microballoon is obtained after haydite biscuit 20s, coagulation forming, then haydite biscuit microballoon is placed in vacuum freezing drying oven
In, 15h is dried at -20 DEG C, haydite microballoon is obtained;20g calcium carbonate is weighed, 30g aluminum oxide, 40g cordierites, 4g potassium feldspars divide
It Jia Ru not be crushed in pulverizer, cross 100 mesh sieves, added after the powder after sieving is well mixed in 300mL deionized waters, with
500r/min stirs 1h, adds 15g aluminium dihydrogen phosphates, stirs 1h, obtains glaze slurries;Haydite microballoon is carried out with glaze slurries
Hanging is handled, and it is 0.1g/cm to control hanging amount2, after hanging terminates, the haydite microballoon after hanging is transferred to vacuum drying chamber
In, it is 0.01MPa to control vacuum in drying box, and 8h is dried at 150 DEG C, biscuit of ceramics microballoon is obtained;By biscuit of ceramics microballoon
It is placed in high temperature sintering furnace, under argon atmosphere, is warming up to 300 DEG C with 20 DEG C/min, heat-insulation preheating 15min is continuously heating to
1300 DEG C, insulation calcining 1h is cooled to after room temperature and discharged, obtains hydrophobicity light ceramic.
Example 3
The sludge of sewage treatment plants second pond is taken, is fitted into after centrifugal dehydration in drying box, is dried at 110 DEG C to perseverance
Weight, then desciccate is placed in tube furnace, 2h is calcined at 850 DEG C, is cooled to after room temperature and calcined product is loaded into pulverizer
It is middle to crush, 100 mesh sieves are crossed, sludge calcining lime-ash is obtained;4g kaolin is weighed, 4g bentonites, 1.7g hydrotalcites load ball mill
In, with 250r/min ball milling 40min, 3g hydroxymethyl celluloses, 12g magnesium sulfate and 2g calcium stearates are added, continues ball milling 1h,
Obtain mixed fillers;350g flyash and 270g cullet are weighed again, is fitted into grinder and grinds, and are crossed 200 mesh sieves, are obtained composite powder
End, and composite powder is fitted into batch mixer, add 350g sludge calcining lime-ash, 9g mixed fillers, 150mL deionizations
Water, discharges after being well mixed, and is transferred to extruding pelletization in comminutor, and it is 7mm to control particle diameter, obtains haydite biscuit;Use liquid nitrogen spraying
Freeze and haydite biscuit microballoon is obtained after haydite biscuit 25s, coagulation forming, then haydite biscuit microballoon is placed in vacuum freezing drying oven
In, 17h is dried at -15 DEG C, haydite microballoon is obtained;22g calcium carbonate is weighed, 33g aluminum oxide, 42g cordierites, 5g potassium feldspars divide
It Jia Ru not be crushed in pulverizer, cross 100 mesh sieves, added after the powder after sieving is well mixed in 350mL deionized waters, with
550r/min stirs 2h, adds 16g aluminium dihydrogen phosphates, stirs 2h, obtains glaze slurries;Haydite microballoon is carried out with glaze slurries
Hanging is handled, and it is 0.1g/cm to control hanging amount2, after hanging terminates, the haydite microballoon after hanging is transferred to vacuum drying chamber
In, it is 0.04MPa to control vacuum in drying box, and 9h is dried at 155 DEG C, biscuit of ceramics microballoon is obtained;By biscuit of ceramics microballoon
It is placed in high temperature sintering furnace, under argon atmosphere, is warming up to 350 DEG C with 20 DEG C/min, heat-insulation preheating 17min is continuously heating to
1400 DEG C, insulation calcining 2h is cooled to after room temperature and discharged, obtains hydrophobicity light ceramic.
The haydite that example 1 is prepared to example 3 and reference examples is detected that detection data are as follows, such as table 1:
Table 1
Detect data | Reference examples | Example 1 | Example 2 | Example 3 |
Bucket Compressive Strength(MPa) | 2.8 | 6.8 | 7.0 | 7.9 |
Water absorption rate(%) | 10.1 | 6.8 | 7.2 | 8.2 |
Unit weight(kg/m3) | 320 | 280 | 290 | 300 |
Above-described embodiment is not limited for the present invention preferably embodiment, but embodiments of the present invention by above-described embodiment
System, other any Spirit Essences without departing from the present invention and the change made under principle, modification, replacement, combine, simplification,
Equivalent substitute mode is should be, is included within protection scope of the present invention.
Claims (5)
1. a kind of preparation method of hydrophobicity light ceramic, it is characterised in that specifically preparation process is:
(1)Take the sludge of sewage treatment plants second pond, after centrifugal dehydration dry, then at 800~900 DEG C calcining 1~
Pulverized and sieved after 2h, cooling, obtain sludge calcining lime-ash;
(2)Kaolin, bentonite, hydrotalcite 30~50min of ball milling are taken, hydroxymethyl cellulose, magnesium sulfate and stearic acid is added
Calcium, continues 1~2h of ball milling, obtains mixed fillers;
(3)It will be mixed after flyash and the sieving of cullet multiple grinding with sludge calcining lime-ash, mixed fillers, deionized water, and
Extruding pelletization in comminutor is transferred to, it is 5~10mm to control particle diameter, obtains haydite biscuit;
(4)By haydite biscuit after 20~30s of liquid nitrogen flash freezer 15~20h of vacuum freeze drying, obtain haydite microballoon;
(5)Take calcium carbonate, aluminum oxide, cordierite, potassium feldspar to be added after being pulverized and mixed and 1~2h is stirred in deionized water, add
Aluminium dihydrogen phosphate, stirs 1~2h, obtains glaze slurries;
(6)Hanging processing is carried out to haydite microballoon with glaze slurries, it is 0.1~0.2g/cm to control hanging amount2, then by after hanging
Haydite microballoon it is dry biscuit of ceramics microballoon;
(7)Discharged after biscuit of ceramics microballoon is calcined, obtain hydrophobicity light ceramic.
2. a kind of preparation method of hydrophobicity light ceramic as claimed in claim 1, it is characterised in that step(2)Described
The parts by weight of material are 3~5 parts of kaolin, 3~5 parts of bentonites, 1.5~2.0 parts of hydrotalcites, 2~3 parts of hydroxymethyl celluloses, 1
~2 parts of magnesium sulfate and 2~3 parts of calcium stearates.
3. a kind of preparation method of hydrophobicity light ceramic as claimed in claim 1, it is characterised in that step(3)Described
Flyash, cullet, sludge calcining lime-ash, mixed fillers, the parts by weight of deionized water are 300~400 parts of flyash, 250~
350 parts of cullet, 300~400 parts of sludge calcine lime-ash, 8~10 parts of mixed fillers, 100~200 parts of deionized waters.
4. a kind of preparation method of hydrophobicity light ceramic as claimed in claim 1, it is characterised in that step(5)Described
Calcium carbonate, aluminum oxide, cordierite, potassium feldspar, deionized water, the parts by weight of aluminium dihydrogen phosphate are 20~25 parts of calcium carbonate, 30~
35 parts of aluminum oxide, 40~45 parts of cordierites, 4~5 parts of potassium feldspars, 300~400 parts of deionized waters, 15~16 parts of aluminium dihydrogen phosphates.
5. a kind of preparation method of hydrophobicity light ceramic as claimed in claim 1, it is characterised in that step(7)Described
Calcination process is specially under argon atmosphere, to be warming up to 300~400 DEG C with 20 DEG C/min, 15~20min of heat-insulation preheating continues
It is warming up to 1300~1500 DEG C, 1~2h of insulation calcining.
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