CN107129271A - 一种用陶瓷抛光废渣制作泡沫陶瓷板的方法 - Google Patents

一种用陶瓷抛光废渣制作泡沫陶瓷板的方法 Download PDF

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CN107129271A
CN107129271A CN201710542860.1A CN201710542860A CN107129271A CN 107129271 A CN107129271 A CN 107129271A CN 201710542860 A CN201710542860 A CN 201710542860A CN 107129271 A CN107129271 A CN 107129271A
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Abstract

本发明涉及一种陶瓷抛光废渣的回收利用的技术领域，特别是涉及用陶瓷抛光废渣制作泡沫陶瓷板的方法。将陶瓷抛光污水进行沉淀、压滤得到废泥；将配料按照重量份配比：废泥40‑60份、长石8‑20份、白泥20‑25份、滑石5‑10份、石英15‑25份、减水剂1‑3份混合；对步骤2的配料进行球磨过筛，使其粒径达到100目；过筛后的混合后，置入模具中，制成生胚；将生胚入窑850‑1100度，烧结6‑8小时；对烧制好的产品，按要求进行切割成不同尺寸规格，得到可以直接使用的泡沫陶瓷板。通过将陶瓷抛光过程中产生的废浆进行回收利用，制成密度低的、具有好的保温性能的泡沫陶瓷板，以减少对环境的污染。

Description

一种用陶瓷抛光废渣制作泡沫陶瓷板的方法
技术领域
本发明涉及一种陶瓷抛光废渣的回收利用的技术领域，特别是涉及用陶瓷抛光废渣制作泡沫陶瓷板的方法。
背景技术
在抛光砖的生产工艺中，陶瓷行业废水主要产生于生产过程中的球磨(球磨机浆料中直径细小不合格浆料,洗球水)、压滤机滤布清洗、施釉(清洗)、喷雾干燥、磨边抛光等等工序；各车间粉尘、冲压等废料；在原料运输洒落及厂内地面粉尘被雨水冲刷时也带来一定的高浊度、高悬浮物废水等等方面。面对如此巨大的废水问题，如何有效地处理与控制这些废水是陶瓷企业一直需要解决的问题，若不能对其进行有效得回收利用，将对环境产生严重的污染。
发明内容
本发明的目的在于提供一种用陶瓷抛光废渣制作泡沫陶瓷板的方法
本发明所述的陶瓷抛光废渣制作泡沫陶瓷板的方法，包括如下步骤：
一种用陶瓷抛光废渣制作泡沫陶瓷板的方法，包括以下步骤：
步骤1：将陶瓷抛光污水进行沉淀、压滤得到废泥；
步骤2：将配料按照重量份配比：废泥40-60份、长石8-20份、白泥20-25份、滑石5-10份、石英15-25、减水剂1-3份混合；
步骤3：对步骤2的配料进行球磨过筛，使其粒径达到100目；
步骤4：过筛后的混合后，置入模具中，制成生胚；
步骤5：将生胚入窑850-1100度，烧结6-8小时；
步骤6：对烧制好的产品，按要求进行切割成不同尺寸规格，得到可以直接使用的泡沫陶瓷板。
进一步的，所述减水剂为聚羧酸类高分子表面活性剂。
进一步的，在球磨机上研磨24-36小时，然后烘干至含水量达到15-25％，再过筛。
本发明的有益效果：通过将陶瓷抛光过程中产生的废浆进行回收利用，制成密度低的、具有好的保温性能的泡沫陶瓷板，以减少对环境的污染。
具体实施方式
下列实例用于更进一步说明本发明，而不是限制本发明的权利要求所限定的范围。
实施例1：
一种用陶瓷抛光废渣制作泡沫陶瓷板的方法，包括以下步骤：
步骤1：将陶瓷抛光污水进行沉淀、压滤得到废泥；
步骤2：将配料按照重量份配比：废泥45份、长石10份、白泥22份、滑石8份、石英20、减水剂1份混合；
步骤3：对步骤2的配料进行球磨过筛，使其粒径达到100目；
步骤4：过筛后的混合后，置入模具中，制成生胚；
步骤5：将生胚入窑1000度，烧结7小时；
步骤6：对烧制好的产品，按要求进行切割成不同尺寸规格，得到可以直接使用的泡沫陶瓷板。
进一步的，所述减水剂为聚羧酸类高分子表面活性剂。
进一步的，在球磨机上研磨24-36小时，然后烘干至含水量达到15-25％，再过筛。
实施例2：
一种用陶瓷抛光废渣制作泡沫陶瓷板的方法，包括以下步骤：
步骤1：将陶瓷抛光污水进行沉淀、压滤得到废泥；
步骤2：将配料按照重量份配比：废泥42份、长石16份、白泥21份、滑石7份、石英18份、减水剂2份混合；
步骤3：对步骤2的配料进行球磨过筛，使其粒径达到100目；
步骤4：过筛后的混合后，置入模具中，制成生胚；
步骤5：将生胚入窑1100度，烧结8小时；
步骤6：对烧制好的产品，按要求进行切割成不同尺寸规格，得到可以直接使用的泡沫陶瓷板。
进一步的，所述减水剂为聚羧酸类高分子表面活性剂。
进一步的，在球磨机上研磨24-36小时，然后烘干至含水量达到15-25％，再过筛。
实施例3：
一种用陶瓷抛光废渣制作泡沫陶瓷板的方法，包括以下步骤：
步骤1：将陶瓷抛光污水进行沉淀、压滤得到废泥；
步骤2：将配料按照重量份配比：废泥58份、长石18份、白泥23份、滑石9份、石英20份、减水剂2份混合；
步骤3：对步骤2的配料进行球磨过筛，使其粒径达到100目；
步骤4：过筛后的混合后，置入模具中，制成生胚；
步骤5：将生胚入窑1100度，烧结8小时；
步骤6：对烧制好的产品，按要求进行切割成不同尺寸规格，得到可以直接使用的泡沫陶瓷板。
进一步的，所述减水剂为聚羧酸类高分子表面活性剂。
进一步的，在球磨机上研磨24-36小时，然后烘干至含水量达到15-25％，再过筛。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (3)

1.一种用陶瓷抛光废渣制作泡沫陶瓷板的方法，包括以下步骤：
步骤1：将陶瓷抛光污水进行沉淀、压滤得到废泥；
步骤2：将配料按照重量份配比：废泥40-60份、长石8-20份、白泥20-25份、滑石5-10份、石英15-25份、减水剂1-3份混合，；
步骤3：对步骤2的配料进行球磨过筛，使其粒径达到100目；
步骤4：过筛后的混合后，置入模具中，制成生胚；
步骤5：将生胚入窑850-1100度，烧结6-8小时；
步骤6：对烧制好的产品，按要求进行切割成不同尺寸规格，得到可以直接使用的泡沫陶瓷板。
2.根据权利要求1所述的方法，其特征在于，所述减水剂为聚羧酸类高分子表面活性剂。
3.根据权利要求1所述的方法，其特征在于，在球磨机上研磨24-36小时，然后烘干至含水量达到15-25％，再过筛。
CN201710542860.1A 2017-07-05 2017-07-05 一种用陶瓷抛光废渣制作泡沫陶瓷板的方法 Pending CN107129271A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107857567A (zh) * 2017-11-22 2018-03-30 恩平市新锦成陶瓷有限公司 一种利用陶瓷废料制造的瓷砖坯体及其制备方法
CN110342948A (zh) * 2019-08-09 2019-10-18 信益陶瓷(中国)有限公司 一种闭孔型隔音保温耐火板材及其制备方法
CN110357584A (zh) * 2019-07-04 2019-10-22 东莞市唯美装饰材料有限公司 一种利用回收陶瓷废水制备陶瓷泥浆的方法

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Application publication date: 20170905