CN107128548B - Hard box packaging machine tobacco bale conveying channel with online box cover separation function - Google Patents
Hard box packaging machine tobacco bale conveying channel with online box cover separation function Download PDFInfo
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- CN107128548B CN107128548B CN201710466876.9A CN201710466876A CN107128548B CN 107128548 B CN107128548 B CN 107128548B CN 201710466876 A CN201710466876 A CN 201710466876A CN 107128548 B CN107128548 B CN 107128548B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
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Abstract
Description
技术领域technical field
本发明涉及卷烟硬盒包装机中的装置,特别是硬盒包装机的烟包输送通道。The invention relates to a device in a cigarette hard box packaging machine, in particular to a cigarette packet conveying channel of the hard box packaging machine.
背景技术Background technique
ZB45型包装机组是中国烟草进出口总公司引进意大利G.D公司GDX2机型,交由上海烟草工业机械厂国产化的设备,其中的YB45型硬盒包装机是其主机部分,该机型设备生产能力达400包/分钟,性能稳定,生产效率高,广泛用于各卷烟生产企业。The ZB45 packaging unit is a GDX2 model introduced by China Tobacco Import and Export Corporation from Italy G.D Company, and handed over to Shanghai Tobacco Industrial Machinery Factory for localization. Among them, the YB45 hard box packaging machine is its main part, and the production capacity of this model is Up to 400 packs/minute, stable performance, high production efficiency, widely used in various cigarette manufacturers.
随着烟草制品的发展,一种提拔式翻盖小盒硬包装应运而生,包括ZB45型硬盒包装机在内的传统包装方式已经不能满足这种包装的要求。专利申请号为2017100939457.5的技术方案就是对ZB45型包装机组主机部分的一种改进,能够在线对烟包外包装的整体式商标纸进行切割,从而实现提拔式翻盖烟包在YB45型硬盒包装机上的自动化包装。With the development of tobacco products, a small liftable clamshell box rigid packaging came into being. The traditional packaging methods including the ZB45 rigid box packaging machine can no longer meet the requirements of this packaging. The technical solution with the patent application number of 2017100939457.5 is an improvement to the main part of the ZB45 packaging unit, which can cut the integral trademark paper on the outer packaging of the cigarette package online, so as to realize the liftable clamshell cigarette package on the YB45 hard box packaging machine automated packaging.
在实际生产过程中,由于对整体式商标纸的切割不切底而可能出现商标纸相互粘连的现象,或者出现拉舌滑片跳出内框纸卡槽的现象,前者会导致盒盖不能拉拔分离而使盒盖无法打开,后者会使盒盖的拉拔打开不太顺畅。目前在生产线上,具有这些质量缺陷的提拔式翻盖硬盒烟包仍需人工进行检查筛选和剔除,工作效率低下且劳动量大。如果要对这些缺陷烟包进行在线自动检测和剔除,就必须要在将烟包输送至下一工序的烟包输送通道上,增设烟包的盒盖分离机构、检测装置和废品烟包的剔除装置。In the actual production process, due to the cutting of the integral label paper without cutting the bottom, there may be a phenomenon that the label paper sticks to each other, or the phenomenon that the pull tab slides out of the paper jam slot of the inner frame, the former will cause the box cover to not be pulled out The lid cannot be opened if it is separated, and the latter will make the lid's pulling and opening less smooth. At present, on the production line, the lift-type flip-top hard cigarette packs with these quality defects still need to be manually inspected, screened and eliminated, which is inefficient and labor-intensive. If it is necessary to carry out online automatic detection and elimination of these defective cigarette packets, it is necessary to add a cigarette packet cover separation mechanism, a detection device and a waste cigarette packet removal mechanism on the cigarette packet conveying channel that transports the cigarette packets to the next process. device.
发明内容Contents of the invention
本发明的目的是提供一种具有在线盒盖分离功能的硬盒包装机烟包输送通道,能够对在烟包输送通道上输送的提拔式翻盖硬盒烟包的盒盖进行自动分离。The object of the present invention is to provide a cigarette pack conveying channel of a hard box packaging machine with an online lid separation function, capable of automatically separating the lids of the lift-type reversible hard box cigarette packs conveyed on the cigarette pack conveying channel.
本发明所述的具有在线盒盖分离功能的硬盒包装机烟包输送通道,包括支撑桥架、位于支撑桥架两侧的挡板和位于挡板之间的输送带,在烟包输送通道上安装有盒盖分离装置,其包括两对差速传送辊轮和带动差速传送辊轮沿输送带传送方向旋转的传动机构,两对差速传送辊轮对称布置在输送带两侧,每对差速传送辊轮包括沿输送带传送方向依次布置的一只慢速传送辊轮和一只快速传送辊轮,当盒盖分离装置运行时,慢速传送辊轮的表面线速度小于快速传送辊轮的表面线速度,但大于或等于输送带的传送速度;两只慢速传送辊轮之间的距离等于两只快速传送辊轮之间的距离,但小于两块挡板之间的距离,亦小于拟进行盒盖分离的烟包的厚度;每对差速传送辊轮中心之间的距离小于盒盖未分离时烟包的长度。The cigarette packet conveying channel of the rigid box packaging machine with the function of separating the box cover online according to the present invention includes a supporting bridge, baffles located on both sides of the supporting bridge and a conveyor belt between the baffles, installed on the cigarette packet conveying channel There is a box cover separation device, which includes two pairs of differential transmission rollers and a transmission mechanism that drives the differential transmission rollers to rotate along the conveying direction of the conveyor belt. The two pairs of differential transmission rollers are symmetrically arranged on both sides of the conveyor belt. The high-speed conveying roller includes a slow conveying roller and a fast conveying roller arranged in sequence along the conveying direction of the conveyor belt. When the box cover separation device is running, the surface linear velocity of the slow conveying roller is smaller than that of the fast conveying roller. surface linear speed, but greater than or equal to the conveying speed of the conveyor belt; the distance between two slow conveying rollers is equal to the distance between two fast conveying rollers, but less than the distance between two baffles, also less than the thickness of the cigarette pack to be separated from the box cover; the distance between the centers of each pair of differential transmission rollers is less than the length of the cigarette pack when the box cover is not separated.
所述传动机构包括齿轮减速电机、主动双联带轮、两只从动双联带轮、两只从动带轮、张紧带轮、两只快速传动轴和两只慢速传动轴,主动双联带轮与齿轮减速电机的输出轴键联接,并通过第一同步齿形带与其中一只从动双联带轮连接,另一只从动双联带轮通过双面同步齿形带与张紧带轮连接,同时通过该双面同步齿形带与主动双联带轮连接,从动双联带轮和慢速传送辊轮分别与慢速传动轴的两端键联接;其中一只从动双联带轮通过第二同步齿形带与其中一只从动带轮连接,另一只从动双联带轮通过第三同步齿形带与另一只从动带轮连接,从动带轮和快速传送辊轮分别与快速传动轴的两端键联接。The transmission mechanism includes a gear reduction motor, a driving duplex pulley, two driven duplex pulleys, two driven pulleys, a tension pulley, two fast transmission shafts and two slow transmission shafts. The double pulley is keyed to the output shaft of the gear reduction motor, and is connected to one of the driven double pulleys through the first synchronous toothed belt, and the other driven double pulley is passed through the double-sided synchronous toothed belt It is connected with the tension pulley, and at the same time connected with the active duplex pulley through the double-sided synchronous toothed belt, and the driven duplex pulley and the slow transmission roller are respectively keyed to the two ends of the slow transmission shaft; one of them Only the driven double pulley is connected to one of the driven pulleys through the second timing belt, and the other driven double pulley is connected to the other driven pulley through the third timing belt. The driven pulley and the fast transmission roller are respectively keyed to the two ends of the fast transmission shaft.
所述挡板在安装盒盖分离装置处开设有一段豁口,在该豁口处安装有两块与挡板平行的导向板,两块导向板之间的距离小于两块挡板之间的距离,但大于拟进行盒盖分离的烟包的厚度,两块导向板在烟包输入端向外张开呈“八”字形;两块导向板上开设有过孔,两对差速传送辊轮分别位于两块导向板的外侧,并伸入该过孔中,突出于两块导向板的内侧面。The baffle plate is provided with a gap at the place where the lid separation device is installed, and two guide plates parallel to the baffle plate are installed at the gap, and the distance between the two guide plates is smaller than the distance between the two baffle plates. However, it is greater than the thickness of the cigarette package to be separated from the box cover. The two guide plates are opened outward at the input end of the cigarette package in the shape of a "eight"; the two guide plates are provided with through holes, and the two pairs of differential transmission rollers are respectively It is located on the outer side of the two guide plates, extends into the via hole, and protrudes from the inner side of the two guide plates.
两只慢速传送辊轮之间的距离,以及两只快速传送辊轮之间的距离均较拟进行盒盖分离的烟包厚度小0.5~1.5mm。The distance between the two slow conveying rollers and the distance between the two fast conveying rollers are 0.5-1.5mm smaller than the thickness of the cigarette pack to be separated from the lid.
两只快速传送辊轮的直径与两只慢速传送辊轮的直径相同,每对差速传送辊轮的转速比为1.47。The diameters of the two fast transmission rollers are identical to those of the two slow transmission rollers, and the rotational speed ratio of each pair of differential transmission rollers is 1.47.
本发明的工作过程如下:Working process of the present invention is as follows:
由硬盒包装机生产出来的提拔式硬盒烟包在烟包输送通道上经输送带传送至盒盖分离装置处时,首先是一对慢速传送辊轮与烟包的大盒盖(上盒盖)接触,烟包在一对慢速传送辊轮的剂压摩擦力和输送带的共同作用下继续向前运行,至大盒盖与一对快速传送辊轮接触并继续向前运行。当烟包运行至一对快速传送辊轮与大盒盖接触,而一对慢速传送辊轮与小盒盖(下盒盖)接触时,由于快速传送辊轮与慢速传送辊轮的差速作用,大盒盖便与小盒盖产生分离。当大、小盒盖分离至一预定距离时,一对慢速传送辊轮与小盒盖脱离接触,烟包在一对快速传送辊轮剂压摩擦力作用下继续向前运行,直至与快速传送辊轮脱离接触,从而实现提拔式硬盒烟包盒盖的分离,随后盒盖呈分离状态的烟包在输送带作用下向前继续运行。When the lift-type hard-case cigarette packets produced by the rigid-box packaging machine are conveyed to the lid separation device through the conveyor belt on the cigarette packet conveying channel, first a pair of slow-speed conveying rollers and the large box lid of the cigarette packet (upper box cover), the cigarette package continues to move forward under the joint action of the agent pressure friction force of a pair of slow-speed conveying rollers and the conveyor belt, until the large box cover contacts a pair of fast-transmitting rollers and continues to move forward. When the cigarette package runs until a pair of fast conveying rollers contacts the large box cover, and a pair of slow conveying rollers contacts the small box cover (lower box cover), due to the difference between the fast conveying rollers and the slow conveying rollers, Quick action, the large box cover is separated from the small box cover. When the large and small box covers are separated to a predetermined distance, a pair of slow conveying rollers will break away from the small box cover, and the cigarette pack will continue to move forward under the pressure and friction of a pair of fast conveying rollers until it is in contact with the fast delivery rollers. The conveying rollers are out of contact, thereby realizing the separation of the cover of the lift-type hard box cigarette pack, and then the cigarette pack with the cover separated continues to move forward under the action of the conveyor belt.
如果烟包的整体式商标纸因切割不切底而出现相互粘连,或出现盒盖拉舌滑片跳出内框纸卡槽等情况时,盒盖将不能被分离或不能分离至预定的距离。If the integral trademark paper of the cigarette pack sticks to each other due to not cutting the bottom, or when the lid pull tab slides out of the inner frame paper jam slot, etc., the lid will not be separated or cannot be separated to a predetermined distance.
在两块挡板豁口处安装的两块导向板在烟包输入端向外张开呈“八”字形,可使烟包顺利导入两块导向板之间。两块导向板的距离小于两块挡板之间的距离,可使烟包准确而顺利地进入一对慢速传送辊轮之间。The two guide plates installed at the openings of the two baffles open outwards at the input end of the cigarette package in the shape of an "eight", so that the cigarette package can be smoothly introduced between the two guide plates. The distance between the two guide plates is smaller than the distance between the two baffle plates, so that the cigarette packets can be accurately and smoothly entered between a pair of slow-speed conveying rollers.
两只慢速传送辊轮之间,以及两只快速传送辊轮之间的距离均较拟进行盒盖分离的烟包厚度小0.5~1.5mm,能够在保证传送辊轮对烟包具有足够挤压摩擦力的情况下,烟包不会产生不可逆的变形而产生质量缺陷。The distance between the two slow conveying rollers and between the two fast conveying rollers is 0.5-1.5mm smaller than the thickness of the cigarette pack to be separated, which can ensure that the conveying rollers have sufficient squeeze on the cigarette pack. Under the condition of pressure and friction, the cigarette package will not produce irreversible deformation and cause quality defects.
本发明由于在烟包输送通道上安装了盒盖分离装置,能够在该装置的两对差速传送辊轮的作用下实现烟包大、小盒盖的在线自动分离,从而为后面烟包分离状况的检测和废品烟包的剔除创造了条件。并且由于慢速传送辊轮的表面线速度小于快速传送辊轮的表面线速度,但大于或等于输送带的传送速度,在对烟包实施分离过程中,烟包输送通道上的烟包不会出现连包堆叠堵塞的情况,故不会影响烟包在烟包输送通道上的正常输送运行。Since the present invention is equipped with a box cover separation device on the cigarette package conveying channel, it can realize online automatic separation of large and small cigarette package covers under the action of two pairs of differential transmission rollers of the device, so as to separate cigarette packages behind The detection of the condition and the rejection of the waste cigarette packs have created conditions. And because the surface linear velocity of the slow conveying roller is less than the surface linear velocity of the fast conveying roller, but greater than or equal to the conveying speed of the conveyor belt, during the separation process of the cigarette bales, the cigarette bales on the cigarette bale conveying channel will not In the event of blockage in the stacking of continuous packs, it will not affect the normal conveying operation of the cigarette packs on the cigarette pack conveying channel.
附图说明Description of drawings
图1为本发明的主视示意图;Fig. 1 is the schematic diagram of front view of the present invention;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为本发明中盒盖分离装置的轴测图;Fig. 3 is the axonometric view of lid separating device among the present invention;
图4为盒盖分离装置另一角度的轴测图;Fig. 4 is an axonometric view of another angle of the lid separation device;
图5为盒盖分离装置中传动机构的平面图。Fig. 5 is a plan view of the transmission mechanism in the lid separating device.
具体实施方式Detailed ways
现结合附图对本发明作进一步详细说明。The present invention is described in further detail in conjunction with accompanying drawing now.
如图1至图5所示,该具有在线盒盖分离功能的硬盒包装机烟包输送通道,包括位于烟包输送通道底部的支撑桥架1、位于支撑桥架1两侧的挡板3和位于两块挡板3之间的输送带2。在烟包输送通道上安装有盒盖分离装置,其包括两对差速传送辊轮和带动差速传送辊轮沿输送带2传送方向旋转的传动机构。盒盖分离装置安装在两块挡板3的一段豁口处,在该豁口处安装有两块与挡板3平行的导向板4,两块导向板4之间的距离小于两块挡板3之间的距离,但大于拟进行盒盖分离的烟包10的厚度,两块导向板4在烟包10输入端向外张开呈“八”字形。两块导向板4上开设有过孔,两对差速传送辊轮分别位于两块导向板4的外侧,并伸入该过孔中,突出于两块导向板4的内侧面,使两对差速传送辊轮对称布置在输送带2两侧。每对差速传送辊轮包括沿输送带2传送方向依次布置的一只慢速传送辊轮5和一只快速传送辊轮6,共计两只慢速传送辊轮5和两只快速传送辊轮6,两只快速传送辊轮6的直径与两只慢速传送辊轮5的直径相同。当盒盖分离装置运行时,慢速传送辊轮5的表面线速度小于快速传送辊轮6的表面线速度,但大于(亦可等于)输送带2的传送速度,快速传送辊轮6与慢速传送辊轮5的转速比,即每对差速传送辊轮的转速比为1.47。两只慢速传送辊轮5之间的距离等于两只快速传送辊轮6之间的距离,该距离当然小于两块导向板4之间的距离和两块挡板3之间的距离,亦小于拟进行盒盖分离的烟包10的厚度,该距离较拟进行盒盖分离的烟包10厚度小0.5~1.5mm,并且每对差速传送辊轮中心之间的距离小于盒盖未分离时烟包10的长度,这样可保证两对差速传送辊轮能够同时作用在拟进行盒盖分离的烟包10上。As shown in Figures 1 to 5, the cigarette packet conveying channel of the hard box packaging machine with the function of separating the lid on the line includes a supporting
所述传动机构包括齿轮减速电机9、主动双联带轮12、两只从动双联带轮15、两只从动带轮17、张紧带轮13、两只快速传动轴7和两只慢速传动轴8,主动双联带轮12与齿轮减速电机9的输出轴键联接,并通过第一同步齿形带11与其中一只从动双联带轮15连接,另一只从动双联带轮15通过双面同步齿形带14与张紧带轮13连接,同时通过该双面同步齿形带14与主动双联带轮12连接,从动双联带轮15和慢速传送辊轮5分别与慢速传动轴8的两端键联接;其中一只从动双联带轮15通过第二同步齿形带18与其中一只从动带轮17连接,另一只从动双联带轮15通过第三同步齿形带16与另一只从动带轮17连接,从动带轮17和快速传送辊轮6分别与快速传动轴7的两端键联接。The transmission mechanism includes a
由硬盒包装机生产出来的提拔式硬盒烟包10在烟包输送通道上经输送带2传送至盒盖分离装置处时,首先是一对慢速传送辊轮5与烟包10的大盒盖接触,烟包10在一对慢速传送辊轮5的剂压摩擦力和输送带2的共同作用下继续向前运行,至大盒盖与一对快速传送辊轮6接触并继续向前运行。当烟包10运行至一对快速传送辊轮6与大盒盖接触,而一对慢速传送辊轮5与小盒盖接触时,由于快速传送辊轮6与慢速传送辊轮5的差速作用,大盒盖便与小盒盖产生分离。当大、小盒盖分离至一预定距离时,一对慢速传送辊轮5与小盒盖脱离接触,烟包10在一对快速传送辊轮6剂压摩擦力作用下继续向前运行,直至与快速传送辊轮6脱离接触,从而实现提拔式硬盒烟包盒盖的分离,随后盒盖呈分离状态的烟包10在输送带2作用下向前继续运行。When the lifting-type hard-
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| CN109230207B (en) * | 2018-09-20 | 2024-09-20 | 红塔烟草(集团)有限责任公司 | Tobacco bale conveying channel transmission mechanism |
| CN112047010B (en) * | 2020-10-15 | 2026-02-13 | 重庆中烟工业有限责任公司 | A cigarette extraction device |
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