CN107127943B - Buckle type elevator balance compensation chain and production process thereof - Google Patents

Buckle type elevator balance compensation chain and production process thereof Download PDF

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Publication number
CN107127943B
CN107127943B CN201710522749.6A CN201710522749A CN107127943B CN 107127943 B CN107127943 B CN 107127943B CN 201710522749 A CN201710522749 A CN 201710522749A CN 107127943 B CN107127943 B CN 107127943B
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chain
movable
rod
balance compensation
extrusion
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CN107127943A (en
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魏伟
毛亮
魏昌林
吴夕虎
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Nantong Xing Hua Da Gao Industrial Co ltd
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Nantong Xing Hua Da Gao Industrial Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154Coating solid articles, i.e. non-hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/06Arrangements of ropes or cables
    • B66B7/066Chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/06Arrangements of ropes or cables
    • B66B7/068Cable weight compensating devices
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0855Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using microwave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/12Chains
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/04Thermoplastic elastomer

Abstract

The invention provides a buckle type elevator balance compensation chain, which comprises an anchor chain and a cladding outer layer, wherein the anchor chain comprises a chain ring, the chain ring comprises two cross rods, a vertical rod and a movable rod, and the two cross rods are arranged in parallel up and down; the vertical rod is of a cylindrical structure and is connected with one ends of the upper cross rod and the lower cross rod; the movable rod is connected with the other ends of the upper cross rod and the lower cross rod, and the movable rod is arranged in parallel with the vertical rod; the chain ring is of a cone-shaped structure, and the movable rod end is thicker than the vertical rod end. The invention also provides a production process of the elevator balance compensation chain, which comprises five steps of material mixing, extrusion shearing, extrusion heating, channel temperature control and cooling molding. The elevator balance compensation chain provided by the invention is convenient to detach and connect, effectively reduces noise during elevator operation, improves the easy distortion of the elevator balance compensation chain, is wear-resistant and high-temperature-resistant, and greatly prolongs the service life.

Description

Buckle type elevator balance compensation chain and production process thereof
Technical Field
The invention relates to the technical field of elevator equipment, in particular to an elevator balance compensation chain with a buckle type anchor chain for connection, and also relates to a production process of the buckle type elevator balance compensation chain.
Background
The elevator balance compensation chain is a component that balances the operation of the elevator. In the running process of the elevator, the lengths of the steel wire ropes at the car side and the counterweight side are continuously changed, so that the weight of the steel wire ropes at the two sides of the traction sheave is changed, the change has little influence on the running performance of the elevator when the lifting height of the elevator is not large, but the running stability of the elevator can be seriously influenced when the lifting height exceeds a certain height, and the safety of passengers is endangered. For this reason, when the lifting height of the elevator exceeds a certain height, an elevator balance compensation chain must be provided to balance the weight change due to the height change. In the prior art, most of anchor chain structures of elevator balance compensation chains adopt connecting structures with mutually nested chain rings, noise and distortion are easy to cause in the use process, and meanwhile, the elevator balance compensation chains are not easy to detach, so that a simpler, more convenient and more effective connecting mode is needed to be provided.
As in chinese patent CN104860154a, a balanced compensation chain for a full-plastic elastic flame-retardant elevator is provided, which comprises a metal chain, wherein a layer of wrapping layer is wrapped outside the metal chain, a sheath is arranged outside the wrapping layer, the metal chain is composed of two sub metal chains, the two sub metal chains are respectively a first sub metal chain and a second sub metal chain, and the second sub metal chain is fixed on the first sub metal chain in a winding manner. Each group of the chain rings of the first sub-metal chain comprises 2 large chain rings and 1 small chain ring, and each group of the chain rings is sequentially and mutually fastened and connected according to the arrangement sequence of the 1 large chain ring, the 1 small chain ring and the 1 large chain ring. Each group of the second metal chain comprises 3 large chain rings and 1 small chain ring, and each group of the chain rings is sequentially and mutually fastened and connected according to the arrangement sequence of the 2 large chain rings, the 1 small chain rings and the 1 large chain rings. The invention designs a conventional single metal chain into a combination of two sub metal chains so as to improve the load bearing capacity of the elevator balance compensation chain and ensure that the elevator balance compensation chain is not easy to twist.
As another example, chinese patent CN102242508A discloses a braided elevator balance compensating cable, which comprises a high-strength soft steel wire rope, a soft elastic inner layer and a braided layer, wherein the steel wire rope is arranged in the inner layer, and the steel wire rope and the braided layer form a whole on the surface of the inner layer. The high-strength chain ring is arranged between the inner layer and the braiding layer, wherein the braiding layer is directly braided or wound on the surface of the chain ring to form a whole; the inner layer is also provided with metal particles. The steel wire rope is a stainless steel wire rope, a polished steel wire rope or a galvanized steel wire rope, and the number of the steel wire ropes is single or multiple. The braided elevator balance compensation cable provided by the invention improves the load bearing and bending flexibility of the elevator balance compensation chain by changing the connection form of the anchor chain and adding the braiding layer, and effectively eliminates the noise when the elevator is used. However, the invention has a simpler way and achieves more effective effect.
Disclosure of Invention
The invention provides a buckle type elevator balance compensation chain and a production process thereof, which aim to solve the problems of easy distortion, difficult disassembly, large noise and the like of the elevator balance compensation chain in the prior art.
The utility model provides a buckle formula elevator balance compensation chain, includes anchor chain and cladding skin, the anchor chain includes chain ring, its characterized in that: the chain ring comprises two cross bars, a vertical bar and a movable bar, and the two cross bars are arranged in parallel up and down; the vertical rod is of a cylindrical structure and is connected with one ends of the upper cross rod and the lower cross rod; the movable rod is connected with the other ends of the upper cross rod and the lower cross rod, and the movable rod is arranged in parallel with the vertical rod.
In some embodiments, the links are of a tapered configuration, and the movable rod ends are thicker than the vertical rod ends.
In some embodiments, the movable rod comprises a movable body and two connecting ends, the two connecting ends are respectively connected with the upper cross rod and the lower cross rod, and the movable body is positioned between the two connecting ends.
In some embodiments, the two connection ends have a torsion device with a torsion angle of 0-90 °.
In some embodiments, the movable body is in a hollow structure in the middle, the hollow part in the middle is spherical, and the movable body is in a geometric body with a smooth surface.
In some embodiments, the movable main body is further provided with a movable lock, the movable lock is in a sliding clamping groove form, and the movable lock stretches out and draws back along the upper end and the lower end of the movable main body to realize closing and opening.
In some embodiments, the movable body is further provided with a movable lock, the movable lock is in a sliding clamping groove form, and the movable lock stretches out and draws back along the left end and the right end of the movable body to realize closing and opening.
In some embodiments, the cladding outer layer comprises a polymeric material comprising PVC elastomer particles, a halogen-free flame retardant, and a processing aid, and a fiber reinforcement material comprising graphene fibers and a vinyl epoxy resin; the material ingredients are as follows: 25-35% of PVC elastomer particles, 10-16% of halogen-free flame retardant, 5-12% of processing aid, 20-38% of graphene fiber and 17-22% of vinyl epoxy resin.
A production process of a buckle type elevator balance compensation chain is characterized by comprising the following steps of: comprises five steps of material mixing, extrusion shearing, extrusion heating, channel temperature and cooling forming;
the materials are mixed: mixing and stirring the polymer material and the fiber reinforced material under a high-speed stirrer according to the proportioning requirements for 5-10min;
the extrusion shearing: conveying the processed material to an extruder through vacuum suction equipment for extrusion shearing, wherein the rotating speed of the extruder is 150-350 r/min, and the extrusion pressure is 25-45MPa;
the extrusion heating: carrying out microwave irradiation vulcanization heating on the extruded and sheared material in an extruder, extruding the material through the extruder, wherein the heating temperature is 160-180 ℃ and the heating time is 5-10min;
the channel controls the temperature: feeding viscous flow materials extruded by an extruder into a channel, and providing multidirectional wrapping feeding for an anchor chain to form a uniform wrapping layer, wherein the extrusion temperature is 120-140 ℃ and the extrusion speed is 4-6m/s;
the cooling molding: and cooling the wrapped anchor chain extruded by the extruder to normal temperature.
In some embodiments, the channel comprises at least two cladding segment faces.
Compared with the prior art, the buckle type elevator balance compensation chain and the production process thereof have the beneficial effects that:
1. according to the buckle type elevator balance compensation chain and the production process thereof, a nested connecting structure of a traditional anchor chain is changed into a buckle type connecting structure, a movable rod and a vertical rod are designed, a movable buckle on a later chain ring is sleeved on the vertical rod on a former chain ring, and then the movable lock on the movable rod is utilized to lock the vertical rod, so that connection between the two chain rings is realized. The elevator balance compensation chain produced by the connection mode is convenient to detach and connect, the noise of the elevator balance compensation chain when the elevator operates is effectively reduced, and the easy distortion of the elevator balance compensation chain is also improved.
2. According to the buckle type elevator balance compensation chain and the production process thereof, the chain ring is designed to be of a cone-shaped structure, the movable rod end is thickened, the stress points are concentrated on the movable rod end after the movable rod is sleeved on the vertical rod, the strength of the chain ring is enhanced, and the bending and falling of the chain ring are avoided.
3. According to the buckle type elevator balance compensation chain and the production process thereof, two connecting ends are designed on the movable rod and are provided with the torsion device, so that the movable main body on the movable rod can be driven to rotate by 0-90 degrees, the anchor chain can be ensured to have certain suspension flexibility, and slipping among chain links of the anchor chain can be effectively avoided.
4. According to the buckle type elevator balance compensation chain and the production process thereof, the fiber reinforced material is added to the coating outer layer on the basis of the traditional high polymer material, the fiber reinforced material is graphene fiber and vinyl epoxy resin, and the high temperature resistance, the friction resistance and the corrosion resistance of the elevator balance compensation chain formed by processing are realized through the matching of the high polymer material and the fiber reinforced material, and the buckle type elevator balance compensation chain has high specific strength and can be suitable for high-speed and large-scale elevators.
5. According to the buckle type elevator balance compensation chain and the production process thereof, the traditional method for carrying out secondary heating on materials is changed, the whole production process flow only uses a primary heating method, and the method is particularly embodied in a vulcanization process of extrusion heating on the materials, so that ageing on the materials caused by multiple heating is avoided, the service life of the elevator balance compensation chain is prolonged, and the product quality is improved; and the waste of a large amount of manpower, power equipment, energy and time which are required to be input due to secondary heating is avoided.
6. According to the buckle type elevator balance compensation chain and the production process thereof, at least more than two section surfaces are arranged in the channel, and the anchor chain is wrapped in multiple directions from the section surfaces, so that a round cable-shaped wrapping layer with a smooth appearance is formed, and the product quality and the qualification rate are further improved.
Drawings
Fig. 1 is a schematic diagram of the structure of a snap-in elevator balance compensation chain disclosed in the present invention;
FIG. 2 is a schematic structural view of a chain link according to the present disclosure;
FIG. 3 is a schematic view of an embodiment of a movable body according to the present disclosure;
fig. 4 is a schematic structural view of another embodiment of the movable body disclosed in the present invention.
Detailed Description
The invention will be described in further detail below with reference to the drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The invention provides a buckle type elevator balance compensation chain, which is shown in fig. 1, and comprises an anchor chain 1 and a cladding outer layer 2, wherein the anchor chain 1 comprises a chain ring 3, and the innovation point is that: the chain ring 3 comprises two cross bars 31, a vertical bar 32 and a movable bar 33, wherein the two cross bars 31 are arranged in parallel up and down; the vertical rod 32 is in a cylindrical structure, and the vertical rod 32 is connected with one ends of the upper cross rod 31 and the lower cross rod 31; the movable rod 33 is connected with the other ends of the upper and lower cross bars 31, and the movable rod 33 is arranged in parallel with the vertical bars 32. Specifically, as shown in fig. 2, the movable rod 33 includes a movable body 331 and two connecting ends 332, and the movable body 331 is sleeved on the vertical rod of the previous link. Further preferably, in this embodiment of the present invention, in order to open and close the movable body 331 that is sleeved on the vertical rod, a movable lock 3311 is further designed on one side of the movable body 331, and the movable lock 3311 is in the form of a sliding clamping groove, specifically, the following embodiments of the movable lock 3311 are specifically described by two examples of examples 1-2.
Example 1:
referring to fig. 3, the movable body 331 further has a movable lock 3311, and the movable lock 3311 stretches along the upper and lower ends of the movable body 331 to be closed and opened.
Example 2:
referring to fig. 4, the movable body 331 further has a movable lock 3311, and the movable lock 3311 stretches along the left and right ends of the movable body 331 to achieve closing and opening.
The two embodiments above illustrate the specific embodiment of the movable lock 3311, and the movable lock 3311 is designed to be in a sliding type clamping groove form, so as to facilitate the opening and closing of the movable lock 3311 in order to better lock the vertical rod 32 and ensure that the connection between the links is not broken. The invention changes the nested connecting structure of the traditional anchor chain into the buckle type connecting structure, designs the movable rod and the vertical rod, sleeves the movable buckle on the latter chain ring on the vertical rod on the former chain ring, and locks the vertical rod by utilizing the movable lock on the movable rod to realize the connection between the two chain rings. The elevator balance compensation chain produced by the connection mode is convenient to detach and connect, the noise of the elevator balance compensation chain when the elevator operates is effectively reduced, and the easy distortion of the elevator balance compensation chain is also improved.
Specifically, in order to enhance the connection strength of the snap-in connection of the anchor chain 1, the chain ring 3 has a tapered structure, and the end of the movable rod 33 is thicker than the end of the vertical rod 32. In the use process of the elevator balance compensation chain, the stress points between the chain links are positioned at the connecting positions of two adjacent chain links, when the buckle type connecting structure is used, if the thickness degree of the whole chain link is the same, the connecting positions between the two chain links can be easy to deform and bend, so that the chain links fall off, and the chain link 3 is designed into a cone-shaped structure, the movable rod 33 end is thickened, the stress points are concentrated at the movable rod 33 end after the movable rod 33 is sleeved on the vertical rod 32, the strength of the chain link 3 is enhanced, and the bending and falling off of the chain link 3 are avoided.
Further specifically, the movable rod 33 includes a movable body 331 and two connection ends 332, the two connection ends 332 are respectively connected with the upper and lower cross bars 31, the movable body 331 is located between the two connection ends 332, the two connection ends 332 are provided with a torsion device, and the torsion angle of the torsion device is 0-90 °. The movable body 331 is of a hollow structure in the middle, the hollow part in the middle is spherical, and the movable body 331 is in a geometric body with a smooth surface. In the actual use process, in order to avoid the anchor chain being too stiff to be hung and bent, the anchor chain is usually designed into an independent movable chain ring, and the chain ring is connected with the chain ring end to end and has mobility; however, the excessive movement range can cause the loose slipping between the chain links, which can cause the elevator balance compensation chain to generate noise and twist easily during operation. In the invention, when the movable main body of the movable rod is sleeved with the vertical rod of the previous chain ring, the vertical rod is in a cylindrical structure, and the movable main body is in a spherical structure with a hollowed-out middle, and the vertical rod can rotate at a large angle in the movable main body, so that the invention designs the torsion device at two connecting ends, and limits the rotation angle of the movable main body 331 to a certain extent. Through experimental researches by those skilled in the art, when the torsion angle of the torsion device is set to be 0-90 degrees, the anchor chain can be ensured to have certain suspension flexibility, and the slipping between the chain links of the anchor chain can be effectively avoided.
In addition, further optimized, the cladding outer layer 2 comprises a high polymer material and a fiber reinforced material, wherein the high polymer material comprises PVC elastomer particles, a halogen-free flame retardant and a processing aid, and the fiber reinforced material comprises graphene fibers and vinyl epoxy resin; the material ingredients are as follows: 25-35% of PVC elastomer particles, 10-16% of halogen-free flame retardant, 5-12% of processing aid, 20-38% of graphene fiber and 17-22% of vinyl epoxy resin. The coating outer layer is added with fiber reinforced materials on the basis of the traditional high polymer materials, and the high polymer materials and the fiber reinforced materials are matched for use, so that the formed elevator balance compensation chain is high-temperature resistant, friction resistant and corrosion resistant, has high specific strength, and can be suitable for use in high-speed large-scale elevators; compared with the traditional fiber reinforced materials such as glass fiber, common carbon fiber and the like, the fiber reinforced material has more excellent performance, high wear resistance and high strength and toughness, and the thickness of the fiber reinforced layer is controlled at a micron level, so that the weight and the section thickness of the elevator balance compensation chain are not increased.
The invention also provides a production process of the buckle type elevator balance compensation chain, which has the innovation points that: comprises five steps of material mixing, extrusion shearing, extrusion heating, channel temperature and cooling forming;
the materials are mixed: mixing and stirring the polymer material and the fiber reinforced material under a high-speed stirrer according to the proportioning requirements for 5-10min;
the extrusion shearing: conveying the processed material to an extruder through vacuum suction equipment for extrusion shearing, wherein the rotating speed of the extruder is 150-350 r/min, and the extrusion pressure is 25-45MPa;
the extrusion heating: carrying out microwave irradiation vulcanization heating on the extruded and sheared material in an extruder, extruding the material through the extruder, wherein the heating temperature is 160-180 ℃ and the heating time is 5-10min;
the channel controls the temperature: feeding viscous flow materials extruded by an extruder into a channel, and providing multidirectional wrapping feeding for an anchor chain to form a uniform wrapping layer, wherein the extrusion temperature is 120-140 ℃ and the extrusion speed is 4-6m/s;
the cooling molding: and cooling the wrapped anchor chain extruded by the extruder to normal temperature.
In the embodiment, the high polymer material and the fiber reinforced material are proportioned according to the proportion, then are stirred and mixed at a high speed to be uniform, then the materials are pumped into an extruder by utilizing vacuum pumping equipment to be directly extruded and sheared, the materials are heated in the extruder by utilizing a microwave irradiation vulcanization method to be in a viscous flow state, then the viscous flow state materials are introduced into a channel with controllable temperature and are wrapped on the outer layer of an anchor chain in the channel, and finally the anchor chain is extruded and cooled to be formed. The whole production process flow is finished at one time, has complete independence, is simple to operate, and is feasible and effective. Preferably, the method of the embodiment changes the traditional method of extruding and wrapping by a plurality of extruders in different working sections, adopts a method of extruding and molding by a single extruder at one time, reduces the investment of equipment and energy sources, effectively improves the production efficiency and reduces the energy consumption; further preferably, the material is heated by a microwave irradiation vulcanization method, and microwave continuous vulcanization is performed, so that compared with other continuous vulcanization methods, the method has the advantages of simple and convenient process, shortened heating time, uniform heating of the material and high vulcanization heating mass. In addition, compared with the traditional production process, the method has the advantages that materials are matched, mixed, extruded and granulated, and then extruded by an extruder, heating is carried out in the extrusion and granulation and extrusion molding, and secondary heating is carried out; the whole production process flow of the embodiment only uses a one-time heating method, and is particularly embodied in a vulcanization process of extruding and heating materials, so that ageing of the materials caused by multiple times of heating is avoided, the service life of an elevator balance compensation chain is prolonged, and the product quality is improved; and the waste of a large amount of manpower, power equipment, energy and time which are required to be input due to secondary heating is avoided.
As a further preference, in this embodiment, the channel comprises at least two cladding sections. In general, extrusion molding in a channel is completed once, and the extruded round cable-shaped appearance is completed through extrusion once, however, the elevator balance compensation chain extruded in the mode is usually provided with pits on the surface, so that the round cable-shaped appearance is difficult to ensure, and the qualification rate is low. According to the invention, one cladding section surface of the channel is changed into two or more cladding section surfaces, namely, in the extrusion molding process, the anchor chain cladding outer layer is formed by the omnibearing cladding of the two or more section surfaces, so that the surface of the finally molded elevator balance compensation chain is smooth, the shape defects are few, and the product quality and the qualification rate are further improved.
The production process of the buckle type elevator balance compensation chain greatly shortens the process flow, reduces the investment of manpower, equipment and time, saves energy sources and further improves the quality and the qualification rate of products.
While the foregoing description illustrates and describes the preferred embodiments of the present invention, as noted above, it is to be understood that the invention is not limited to the forms disclosed herein but is not to be construed as excluding other embodiments, and that various other combinations, modifications and environments are possible and may be made within the scope of the inventive concepts described herein, either by way of the foregoing teachings or by those of skill or knowledge of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (4)

1. The utility model provides a buckle formula elevator balance compensation chain, includes anchor chain (1) and cladding skin (2), anchor chain (1) include chain link (3), its characterized in that: the chain ring (3) comprises two cross rods (31), a vertical rod (32) and a movable rod (33), wherein the two cross rods (31) are arranged in parallel up and down; the vertical rod (32) is of a cylindrical structure, and the vertical rod (32) is connected with one ends of the upper cross rod (31) and the lower cross rod (31); the movable rod (33) is connected with the other ends of the upper cross rod (31) and the lower cross rod (31), the movable rod (33) and the vertical rod (32) are arranged in parallel, the chain ring (3) is of a cone-shaped structure, the end of the movable rod (33) is thicker than the end of the vertical rod (32), the movable rod (33) comprises a movable main body (331) and two connecting ends (332), the two connecting ends (332) are respectively connected with the upper cross rod (31) and the lower cross rod (31), the movable main body (331) is positioned between the two connecting ends (332), the two connecting ends (332) are provided with a torsion device, the torsion angle of the torsion device is 0-90 degrees, the movable main body (331) is of a hollow structure in the middle, the hollow part in the middle is spherical, the appearance of the movable main body (331) is of a geometric body with a smooth surface, the movable main body (331) is further provided with a movable lock (3311), the movable lock (3311) is in the form of a sliding clamping groove, and the movable lock (3311) is opened up and down along the movable main body (331) to realize opening and expansion and closing of the two ends. Or the movable main body (331) is also provided with a movable lock (3311), the movable lock (3311) is in a sliding clamping groove mode, and the movable lock (3311) stretches and contracts along the left end and the right end of the movable main body (331) to realize closing and opening.
2. A snap-in elevator balance compensation chain according to claim 1, characterized in that: the coating outer layer (2) comprises a high polymer material and a fiber reinforced material, wherein the high polymer material comprises PVC elastomer particles, a halogen-free flame retardant and a processing aid, and the fiber reinforced material comprises graphene fibers and vinyl epoxy resin; the material ingredients are as follows: 25-35% of PVC elastomer particles, 10-16% of halogen-free flame retardant, 5-12% of processing aid, 20-38% of graphene fiber and 17-22% of vinyl epoxy resin.
3. A process for producing the buckle-type elevator balance compensation chain as claimed in claim 2, which is characterized in that: comprises five steps of material mixing, extrusion shearing, extrusion heating, channel temperature and cooling forming;
the materials are mixed: mixing and stirring the polymer material and the fiber reinforced material under a high-speed stirrer according to the proportioning requirement for 5-10min;
the extrusion shearing: conveying the processed material to an extruder through vacuum suction equipment for extrusion shearing, wherein the rotating speed of the extruder is 150-350 r/min, and the extrusion pressure is 25-45MPa;
the extrusion heating: carrying out microwave irradiation vulcanization heating on the extruded and sheared material in an extruder, extruding the material through the extruder, wherein the heating temperature is 160-180 ℃ and the heating time is 5-10min;
the channel controls the temperature: feeding viscous flow materials extruded by an extruder into a channel, and providing multidirectional wrapping feeding for an anchor chain to form a uniform wrapping layer, wherein the extrusion temperature is 120-140 ℃ and the extrusion speed is 4-6m/s;
the cooling molding: and cooling the wrapped anchor chain extruded by the extruder to normal temperature.
4. A process for producing a buckle-type elevator balance compensation chain according to claim 3, characterized in that: the channel includes at least two cladding segment faces.
CN201710522749.6A 2017-06-30 2017-06-30 Buckle type elevator balance compensation chain and production process thereof Active CN107127943B (en)

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CN109941864B (en) * 2019-04-17 2023-07-14 南通中力科技有限公司 Compensation chain and elevator
CN112061929B (en) * 2020-09-17 2021-09-17 江苏兴华胶带股份有限公司 Balanced compensation chain of weaving adhesive tape cladding type elevator

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CN106286710A (en) * 2016-08-30 2017-01-04 江苏兴华胶带股份有限公司 A kind of expanded letter elevator balanced compensated chain and production technology thereof
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CN2397309Y (en) * 1999-08-31 2000-09-20 南通海迅实业有限公司 Elevator balancing compensating chain through steel rope
CN2646475Y (en) * 2003-06-05 2004-10-06 魏昌林 Balance compensation chain for elevator
CN2651515Y (en) * 2003-07-28 2004-10-27 吴秋霞 Plastic coated loop chain
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