CN107127387A - A kind of ultra-wide nickel strap cuts shaping cutter - Google Patents
A kind of ultra-wide nickel strap cuts shaping cutter Download PDFInfo
- Publication number
- CN107127387A CN107127387A CN201710355208.9A CN201710355208A CN107127387A CN 107127387 A CN107127387 A CN 107127387A CN 201710355208 A CN201710355208 A CN 201710355208A CN 107127387 A CN107127387 A CN 107127387A
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- CN
- China
- Prior art keywords
- cutter
- ultra
- nickel strap
- wrap
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/04—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
- B23D19/06—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs with several spaced pairs of shearing discs working simultaneously, e.g. for trimming or making strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Shaping cutter is cut the invention discloses a kind of ultra-wide nickel strap, including unwinding device and cutter body, on cutter body pullet, preceding support roller device, tensioner and wrap-up after rear support roller device, master tape guider, shear tool apparatus, shearing are sequentially provided with since close to the side of unwinding device, wrap-up is provided with several necks, multiple chucks can be assembled simultaneously while being wound；Rim charge wrap-up and rim charge row's winding apparatus are additionally provided with cutter body；The shear tool apparatus is using electrodeless adjustment control cutting speed.The present invention can winding be molded again by the nickel side silk after cutting, finally cut out the nickel material for wishing width, and cutting speed can be automatically adjusted, cut quality high, and can clean and check strip surface quality, stop cutting mark in time in time, waste less, improve stock utilization and operating efficiency.
Description
Technical field
The present invention relates to machinery equipment field, shaping cutter is cut more particularly, to a kind of ultra-wide nickel strap.
Background technology
Existing thin strip slitting equipment typically uses metal-slitting machine, and plate, band can be cut into narrow band
Material, or their edge is had one's hair trimmed.Market common demands shearing band burr is small, surface nondestructive wound, accurate size, yield rate
It is high.But current cutter shear rate is slower, the thickness and width of shearing has certain limitation, also complicated,
Troublesome poeration, quality of tube cutting is unstable, and Product processing qualification rate is low, the problems such as inefficiency.
The content of the invention
It is an object of the invention to provide a kind of nickel strap cutter, the nickel side silk after cutting can again be wound and be molded, most
The nickel material for wishing width is cut out eventually, and cuts quality height, is wasted less, is improved operating efficiency.
To achieve these goals, the present invention provides a kind of ultra-wide nickel strap cutting shaping cutter, including unwinding device
With cutter body, rear support roller device, master tape are sequentially provided with since close to the side of unwinding device on cutter body and is oriented to
Pullet, preceding support roller device, tensioner and wrap-up after device, shear tool apparatus, shearing, wrap-up are provided with
Several necks, multiple chucks can be assembled simultaneously while being wound；Rim charge wrap-up and side are additionally provided with cutter body
Material row's winding apparatus；The shear tool apparatus is using electrodeless adjustment control cutting speed.
The smooth detection means in metal surface is provided with before above-mentioned preceding support roller device, for detecting the material surface feelings after cutting
Condition, can automatic alarm, equipment pause cutting work, now necessary manual operations when material surface dimension tolerance is more than 0.01mm
Cutting can just be proceeded.
Automatic volatility strip surface cleaning device is provided with after above-mentioned preceding support roller device, the cleaning device is using closed
Box-like structure, built-in automatic heating device promotes cleaning fluid to be changed into steam condition by heating, lifts degree of cleaning, with present
, can be clean by the timely individually cleaning of strip surface residuals if automatic filtering system, the cleaning fluid of vaporization is then all the time clear
Cleaning device interior circulation is used, and can save cleaning agent 85%, is equipped with wool felt cleaning plant at the two ends of cleaning device, is entered one
The cleaning fluid and debris of step cleaning material surface residual.The temperature control system of cleaning device is matched with cutting speed, works as cutting speed
During less than 35m/min, cleaning device is heated automatically and keeping temperature is 110 DEG C, when cutting speed is higher than 35m/min, cleaning
Unit temp is then adjusted between 120-150 DEG C.
Above-mentioned unwinding device is using there is level adjustment, and adjustable raw material chuck internal diameter is 100-750mm, can be born
The weight of raw material is 600KG to the maximum, and unwinding device unreels setting using sensing and makes to unreel speed to be consistent with cutting speed,
Formed cutting needed for tension force and protection materials surface is not scratched.
Above-mentioned master tape wire installation, which is provided with upper lower plate, clamping plate, is equipped with wool felt, and on the one hand wool felt can clamp material
On the other hand material can effectively remove greasy dirt, the impurity of material surface without torn material, play a part of cleaning and protect.
Above-mentioned shear tool apparatus is cut using fixing cutter and combination knife by the way of upper bottom knife roller shear to master tape
Cut.Shear tool apparatus includes upper and lower two groups of cutters, and each cutter includes cutter shaft, and cutter shaft is provided with several cutting dives, phase
Separation sleeve is provided between adjacent cutting disc, the thickness of each cutting disc is carried out according to the width of the current desired a variety of nickel straps cut
Corresponding configuration.
Pullet is provided with upper lower plate after above-mentioned shearing, and supporting plate top layer is surrounded by wool felt, plays the work of cleaning and protection
With.
The pocket numbers set on above-mentioned wrap-up be 15, can simultaneously 15 chucks of device, while being wound.
Above-mentioned rim charge wrap-up uses S groove rotating shafts, and rim charge wrap-up can be with S groove left/right rotations in rotation process
Dynamic, so that waste material in uniform thickness can be wound on Scroll, the rotating shaft of S grooves is according to cutting speed adjustment rotating speed.
Illuminating lamp is additionally provided with cutter of the present invention to be easy to observe material surface quality, finds that material surface is in time
It is no to there is the bad problems of surface quality such as scuffing, peeling, pinpoint the problems and stop cutting or in time mark in time, it is to avoid cause batch
Quality is bad.
Support roller device is used for supporting master tape material afterwards, and forms certain tension force, it is ensured that material can smoothly be sent into guiding
Device；Preceding support roller device is used for supporting the material after cutting, and forms certain tension force, it is ensured that material can smoothly be sent into tension force
Device；Tension force required for multiple summits silk after cutting is formed winding by tensioner ensures to wind the progress of work；Rim charge is received
Winding apparatus is used for the rim charge for winding wider width or needing to wind, to make full use of rim charge to cut again；Rim charge row installs around
Put for by rim charge that is unwanted or can not reusing collect so that do not interfere with cutting work continuation and for
The side silk of masterbatch or well cutting causes surface tear.
Compared with prior art, beneficial effects of the present invention are：
(1) unwinding device can be for putting 1-2 disk raw material master tapes, you can to cut 1-2 insulating materials simultaneously, improves
1 times of operating efficiency；
(2) unwinding device can make to unreel speed is consistent with cutting speed, the tension force formed needed for cutting and protected material
Expect surface, cutting quality is high, and strip surface scuffing is not resulted in substantially, and cutting trailing flank burr is smaller；
(3) stock utilization is greatly improved, and the equipment can use fixed cutting tool, also can be used knockdown
Cutting tool, wastes smaller, can improve lumber recovery more than 35%, cutter thickness equidimension can be carried out according to raw material size
Corresponding configuration, therefore the material stock thickness scope that can be sheared, up to 0.05-0.20mm, the raw material width scope that can be sheared can
Up to 2-500mm；
(4) shear tool apparatus can carry out step-less adjustment to cutting speed, can automatically adjust cutting speed, effectively prevent
Scratched caused by tension force is inconsistent before and after band, the scope of cutting speed reaches 6-50m/min；Control the control of cutting speed
Cabinet processed uses digital display type control panel, manipulates simple precision high
(5) increase illuminating lamp and the smooth detection means in metal surface are easy to there is a situation where that surface is bad in recording materials,
Client is avoided to find the situation that material surface is bad and bulk roll of material is returned goods, it is cost-effective.
(6) specific strip surface cleaning device, can effectively clean grease soils, and to the corrosion-free damage of band, wave
Hair property does not well stay any vestige, and cleaning fluid can be used in device interior circulation, energy-conserving and environment-protective.
(7) rim charge winding thickness is uniform, is easy to re-use.
(8) easy to operate, woman worker can be operated.
Brief description of the drawings
Fig. 1 is the structural representation that ultra-wide nickel strap of the present invention cuts shaping cutter body.
Fig. 2 is the service chart that ultra-wide nickel strap of the present invention cuts shaping cutter.
Fig. 3 is the structural representation of unwinding device of the present invention.
In figure：Support roller device after 1- unwinding devices, 2-, 3- master tape guiders, 4- shear tool apparatus, material after 5- shearings
Support roller device before material torr plate, 6-, 7- tensioners, 8- wrap-ups, 9- rim charge wrap-ups, 10- rim charges row's winding apparatus.
Embodiment
The preferred embodiment of the present invention is more fully described below with reference to accompanying drawings.
A kind of ultra-wide nickel strap cutting shaping cutter according to Fig. 1 and Fig. 2, including unwinding device 1 and cutter
Rear support roller device 2, master tape guider 3 are sequentially provided with since close to the side of unwinding device, cut on body, cutter body
Pullet 5, preceding support roller device 6, tensioner 7 and wrap-up 8 after cutter device 4, shearing, wrap-up 8 are provided with
15 necks, can simultaneously 15 chucks of device, while being wound.The smooth detection in metal surface is provided with before preceding support roller device 6
Automatic volatility strip surface cleaning device is provided with after device, preceding support roller device 6, cleaning device uses closed box-like structure,
Built-in automatic heating device, while dividing into automatic filtering system, wool felt cleaning plant is equipped with the two ends of cleaning device, and
The temperature control system of cleaning device is matched with cutting speed.Rim charge wrap-up 9 is additionally provided with cutter body and rim charge row installs around
10 are put, for winding wider width or needing the rim charge of winding；The shear tool apparatus 4 is using electrodeless adjustment control cutting
Speed.
When the ultra-wide nickel strap cutting shaping described in the present embodiment is worked with cutter, its service chart is as shown in Figure 2.
Unwinding device 1 according to Fig. 3 is using there is level adjustment, and adjustable raw material chuck internal diameter is 100-
750mm, the weight that can bear raw material is 600KG to the maximum, and unreeling setting using sensing makes to unreel speed and cutting speed guarantor
Hold consistent, the tension force formed needed for cutting and protection materials surface is not scratched.
Master tape guider 3 described in the present embodiment, which is provided with upper lower plate, clamping plate, is equipped with wool felt, and wool felt on the one hand can
With fastening material without torn material, greasy dirt, the impurity of material surface on the other hand can be effectively removed, cleaning is played and protects
Effect.
Shear tool apparatus 4 described in the present embodiment is provided with switch board, and switch board uses digital display type control panel, by adjusting
Speed button is controlled to control cutting speed；Shear tool apparatus 4 is using fixing cutter and combination knife, using the side of upper bottom knife roller shear
Formula is cut to master tape, side that can be as needed silk width and configure blade.Including upper and lower two groups of cutters, each cutter is equal
Including cutter shaft, cutter shaft, which is provided between several cutting dives, adjacent discs knife, is provided with separation sleeve, the thickness root of each cutting disc
Configured accordingly according to the width of the current desired a variety of nickel straps cut.
Pullet 5 is provided with upper lower plate after being sheared described in the present embodiment, and supporting plate top layer is surrounded by wool felt, play cleaning and
The effect of protection.
Rim charge wrap-up 9 described in the present embodiment uses S groove rotating shafts, and rim charge wrap-up can be with S in rotation process
Groove left-right rotation, the rotating shaft of S grooves is according to cutting speed adjustment rotating speed.
Claims (10)
1. a kind of ultra-wide nickel strap cuts shaping cutter, including unwinding device (1) and cutter body, it is characterised in that cut
Cut and be sequentially provided with rear support roller device (2), master tape guider (3), shearing on machine body since close to the side of unwinding device
Pullet (5), preceding support roller device (6), tensioner (7) and wrap-up (8), wrap-up after cutter arrangement (4), shearing
(8) several necks are provided with, multiple chucks can be assembled simultaneously while being wound；Rim charge winding is additionally provided with cutter body
Device (9) and rim charge row's winding apparatus (10)；The shear tool apparatus (4) is using electrodeless adjustment control cutting speed.
2. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that the preceding support roller device (6)
Preceding to be provided with the smooth detection means in metal surface, preceding support roller device (6) is provided with automatic volatility strip surface cleaning device afterwards, described
Cleaning device uses closed box-like structure, built-in automatic heating device, while automatic filtering system is divided into, in cleaning device
Two ends are equipped with wool felt cleaning plant, and the temperature control system of cleaning device is matched with cutting speed.
3. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that the unwinding device (1) is adopted
With there is level adjustment, adjustable raw material chuck internal diameter is 100-750mm, and the weight that can bear raw material is to the maximum
600KG, unwinding device (1) unreels setting using sensing and makes to unreel speed to be consistent with cutting speed.
4. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that the master tape wire installation
(3) it is provided with upper lower plate, clamping plate and wool felt is housed..
5. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that the shear tool apparatus
(4) switch board is provided with, switch board uses digital display type control panel, cutting speed is controlled by regulating and controlling speed button.
6. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that the shear tool apparatus
(4) using fixing cutter or combination knife, master tape is cut by the way of upper bottom knife roller shear.
7. ultra-wide nickel strap according to claim 6 cuts shaping cutter, it is characterised in that the shear tool apparatus
(4) upper and lower two groups of cutters are included, each cutter includes cutter shaft, and cutter shaft is provided between several cutting dives, adjacent discs knife
Provided with separation sleeve, the thickness of each cutting disc is configured accordingly according to the width of the current desired a variety of nickel straps cut.
8. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that material support after the shearing
Plate (5) is provided with upper lower plate, and supporting plate top layer is surrounded by wool felt.
9. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that on the wrap-up (8)
The pocket numbers being provided with are 15, and 15 chucks can be assembled simultaneously while being wound.
10. ultra-wide nickel strap according to claim 1 cuts shaping cutter, it is characterised in that the rim charge wrap-up
(9) S groove rotating shafts are used, rim charge wrap-up can be with S groove left-right rotations in rotation process, and the rotating shaft of S grooves is according to cutting speed
Adjust rotating speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710355208.9A CN107127387A (en) | 2017-05-19 | 2017-05-19 | A kind of ultra-wide nickel strap cuts shaping cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710355208.9A CN107127387A (en) | 2017-05-19 | 2017-05-19 | A kind of ultra-wide nickel strap cuts shaping cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107127387A true CN107127387A (en) | 2017-09-05 |
Family
ID=59732463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710355208.9A Pending CN107127387A (en) | 2017-05-19 | 2017-05-19 | A kind of ultra-wide nickel strap cuts shaping cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107127387A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109911683A (en) * | 2019-04-30 | 2019-06-21 | 深圳市佳得设备科技有限公司 | A kind of cantilevered coiled strip cutting machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4417214A1 (en) * | 1994-05-17 | 1995-11-23 | Kabelmetal Electro Gmbh | Continuous manufacture of axially welded tubing from strip |
| CN2761328Y (en) * | 2005-01-21 | 2006-03-01 | 钟兴春 | Foamed nickel cutting machine |
| CN102154657A (en) * | 2011-01-04 | 2011-08-17 | 江苏远航精密合金科技有限公司 | Device and method for cleaning greasy dirt on surface of large-coil nickel strap |
| CN202785018U (en) * | 2012-06-28 | 2013-03-13 | 南京兰埔成实业有限公司 | Film cutting device |
| CN202984783U (en) * | 2012-11-16 | 2013-06-12 | 重庆奥博铝材制造有限公司 | Aluminum strip dividing and cutting machine |
| CN104016177B (en) * | 2014-02-18 | 2016-10-05 | 宁波中车新能源科技有限公司 | Slitting winder and cutting method |
-
2017
- 2017-05-19 CN CN201710355208.9A patent/CN107127387A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4417214A1 (en) * | 1994-05-17 | 1995-11-23 | Kabelmetal Electro Gmbh | Continuous manufacture of axially welded tubing from strip |
| CN2761328Y (en) * | 2005-01-21 | 2006-03-01 | 钟兴春 | Foamed nickel cutting machine |
| CN102154657A (en) * | 2011-01-04 | 2011-08-17 | 江苏远航精密合金科技有限公司 | Device and method for cleaning greasy dirt on surface of large-coil nickel strap |
| CN202785018U (en) * | 2012-06-28 | 2013-03-13 | 南京兰埔成实业有限公司 | Film cutting device |
| CN202984783U (en) * | 2012-11-16 | 2013-06-12 | 重庆奥博铝材制造有限公司 | Aluminum strip dividing and cutting machine |
| CN104016177B (en) * | 2014-02-18 | 2016-10-05 | 宁波中车新能源科技有限公司 | Slitting winder and cutting method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109911683A (en) * | 2019-04-30 | 2019-06-21 | 深圳市佳得设备科技有限公司 | A kind of cantilevered coiled strip cutting machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170905 |