CN107121231A - A kind of yarn tension monitoring device - Google Patents

A kind of yarn tension monitoring device Download PDF

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Publication number
CN107121231A
CN107121231A CN201710343726.9A CN201710343726A CN107121231A CN 107121231 A CN107121231 A CN 107121231A CN 201710343726 A CN201710343726 A CN 201710343726A CN 107121231 A CN107121231 A CN 107121231A
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CN
China
Prior art keywords
yarn
sliding block
fixed pulley
contact
pulley
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710343726.9A
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Chinese (zh)
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CN107121231B (en
Inventor
杨崇倡
陈基茗
张荣根
李飞
冯培
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Shanghai Yizhan Apparatus Co ltd
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Donghua University
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Priority to CN201710343726.9A priority Critical patent/CN107121231B/en
Publication of CN107121231A publication Critical patent/CN107121231A/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/10Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means
    • G01L5/108Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means for measuring a reaction force applied on a single support, e.g. a glider

Abstract

The invention discloses a kind of yarn tension monitoring device, the device includes bottom plate, the first movable pulley, the second movable pulley, swept resistance silk, contact and detection module, the bottom plate is provided with slide rail, the first fixed pulley, the second fixed pulley, the 3rd fixed pulley and the 4th fixed pulley, the slide rail is provided with the first sliding block and the second sliding block, and first sliding block and the second sliding block are fixedly connected by connecting plate;First movable pulley is arranged on first sliding block;Second movable pulley is arranged on second sliding block;The swept resistance silk is arranged on the connecting plate, and its one end is provided with contact chip;The contact is fixed on the bottom plate, and its head is contacted with swept resistance silk;The detection module is electrically connected with the contact chip and contact respectively, for detecting the resistance value between the contact chip and contact.Production cost is saved using the monitoring device of the present invention, artificial error probability is reduced, improves cloth quality.

Description

A kind of yarn tension monitoring device
Technical field
The present invention relates to a kind of knitting equipment, more particularly to a kind of yarn tension monitoring device.
Background technology
In the production of knitting industry, the Tensity size and stable case of yarn are related to product quality and production efficiency.
So that large circle machine is weaved as an example, in circular knitting machine fabrication processes, yarn tension is excessive, yarn meeting elastic elongation, So that remitted its fury, or even broken yarn can be caused;Tension force is too small, can influence the shaping of cloth cover.Traditional tension adjustment mode is Adjusted manually by workman, pass through tensiometer manual inspection yarn tension.It is past because regulative mode relies on the experience of operating personnel Big toward regulation resultant error, artificial error probability is big, causes inefficiency.
Existing large circle machine maintains what the tension force of yarn mainly used the Thread-feeding device with certain tensioning function to realize, It is that its tension adjustment is carried without corresponding tension detection system and though these Thread-feeding devices have certain tension regulating function For foundation, thus the tension stability of single channel yarn and the roughly equal function of tension force of multichannel yarn can not be realized.
A kind of Yarn tension detection apparatus disclosed in patent CN103015022A on knitting machine, and patent A kind of warp tension sensor disclosed in CN101968390A, is all the tension force that yarn is detected using foil gauge, using strain Piece can more accurately measure the tension force of yarn, but foil gauge is expensive, and have up to a hundred different yarns to connect on large circle machine Enter, it is with high costs to be equipped on large circle machine using this set.And in circular knitting machine fabrication processes, be not usually required to The tension force of accurate measurement yarn, it is only necessary to realize single channel yarn tension stability and multichannel yarn tension force it is roughly equal.
On other knitting equipments, there is also above-mentioned Similar Problems.
The content of the invention
To solve the above problems, the present invention provides a kind of yarn tension monitoring device, can detect in real time two one threads it Between tension force relative size, realize single channel yarn tension stability and multichannel yarn tension force it is roughly equal.
To achieve the above object, yarn tension monitoring device of the invention, including bottom plate, the first movable pulley, the second dynamic cunning Wheel, swept resistance silk, contact and detection module, the bottom plate are determined provided with slide rail, the first fixed pulley, the second fixed pulley, the 3rd Pulley and the 4th fixed pulley, the slide rail are provided with the first sliding block and the second sliding block, and first sliding block and the second sliding block can phases The slide rail is slided, first sliding block and the second sliding block are fixedly connected by connecting plate;First movable pulley is arranged on On first sliding block, the first yarn bypasses first fixed pulley, the first movable pulley and the second fixed pulley successively;Described second Movable pulley is arranged on second sliding block, and it is fixed that the second yarn bypasses the 3rd fixed pulley, the second movable pulley and the 4th successively Pulley;The swept resistance silk is arranged on the connecting plate, and its one end is provided with contact chip;The contact is fixed on the bottom plate On, its head is contacted with swept resistance silk;The detection module is electrically connected with the contact chip and contact respectively, for examining The resistance value surveyed between the contact chip and contact.
Preferably, first fixed pulley and the second fixed pulley are located at the both sides of the slide rail respectively, and the described 3rd is fixed sliding Wheel and the 4th fixed pulley are located at the both sides of the slide rail respectively.
Preferably, the bottom plate is provided with sheet metal, and the sheet metal be arranged in parallel with the slide rail, the contact chip Head is contacted with the sheet metal.
Preferably, the two ends of the slide rail are provided with positive stop.
The yarn tension monitoring device of the present invention, relative tension size between yarn can be monitored in real time.Using the present invention Yarn tension monitoring device, save production cost, reduce artificial error probability, improve cloth quality.The yarn of the present invention Line tension monitoring device, goes on circular knitting machine and other knitting equipments.
Brief description of the drawings
Fig. 1 is the schematic diagram of the yarn tension monitoring device of the present invention;
Fig. 2 is the schematic diagram of the yarn tension monitoring device of the present invention.
Embodiment
The embodiment of the present invention is explained with reference to the accompanying drawings.
As depicted in figs. 1 and 2, yarn tension monitoring device of the invention, for monitoring relative second yarn of the first yarn 100 The Tensity size of line 200, including:Bottom plate 10, the first movable pulley 20, the second movable pulley 30, swept resistance silk 40, contact 50 and inspection Survey module 60.
The bottom plate 10 is fixed provided with slide rail 11, the first fixed pulley 21, the second fixed pulley 22, the 3rd fixed pulley 31 and the 4th Pulley 32, the fixed pulley 22 of the first fixed pulley 21 and second is located at the both sides of the slide rail 11, the 3rd fixed pulley respectively 31 and the 4th fixed pulley 32 respectively be located at the slide rail 11 both sides, the slide rail 11 be provided with the first sliding block 12 and the second sliding block 13, the sliding block 13 of the first sliding block 12 and second can relatively described slide rail 11 slide, the sliding block 13 of the first sliding block 12 and second It is fixedly connected by connecting plate 14, the connecting plate 14 enables the sliding block 13 of the first sliding block 12 and second in the slide rail 11 Upper synchronizing moving.
First movable pulley 20 is arranged on first sliding block 12, and the first yarn 100 bypasses described first successively to be determined Pulley 21, the first movable pulley 20 and the second fixed pulley 22, the first fixed pulley 21 and the second fixed pulley 22 can play seal wire effect.
Second movable pulley 30 is arranged on second sliding block 13, and the second yarn 200 bypasses the described 3rd successively to be determined Pulley 31, the second movable pulley 30 and the 4th fixed pulley 32, the 3rd fixed pulley 31 and the 4th fixed pulley 32 can play seal wire effect;
The swept resistance silk 40 is arranged on the connecting plate 14, and its one end is provided with contact chip 41;
The contact 50 is fixed on the bottom plate 10, and its head is contacted with swept resistance silk 40, passes through the cunning Move the movement of resistance wire 40 to change the contact point of the contact 50 and swept resistance silk 40, so that the contact chip 41 Different resistance values are obtained between contact 50;
The detection module 60 is electrically connected with the contact chip 41 and contact 50 respectively, for detecting the He of contact chip 41 Resistance value between contact 50.
The bottom plate 10 is provided with sheet metal 15, and the sheet metal 15 be arranged in parallel with the slide rail 11, the contact chip 41 head is contacted with the sheet metal 15.The contact chip 41 of 40 ends of swept resistance silk is electrically connected with detection module 60 by wire Connect, because swept resistance silk 40 is moved left and right, and wire also can be moved and then, may result in wire dropping, therefore, set gold Belong to piece 15, the sliding contact on sheet metal 15 of contact chip 41, wire just can be directly connected on sheet metal 15, it is ensured that electrical connection Reliably.
The two ends of the slide rail 11 are provided with positive stop 16, prevent the first sliding block 12 and the second sliding block 13 from departing from slide rail 11.
The yarn tension monitoring device of the present invention, when starting working, the head of contact 50 and swept resistance silk 40 contact points are located at the centre position of swept resistance silk 40, in the present embodiment the yarn on the basis of the second yarn 200, Tension force is regulated by more accurate yarn tension-adjusting gear, then compared the tension force of the first yarn 100 with it.If first The tension force of the tension force of yarn 100 and the second yarn 200 is essentially identical, the contact point of the contact 50 and swept resistance silk 40 Position is basically unchanged, and the resistance value between the contact chip 41 and contact 50 keeps stablizing constant.If of the first yarn 100 Power is more than the tension force of the second yarn 200, and the first yarn 100 can then pull the first movable pulley 20 to move, i.e., as shown in Figure 1 to moving to left It is dynamic, while swept resistance silk 40 is also moved to the left with the first movable pulley 20, it is at this moment described because contact 50 is fixed on bottom plate 10 Resistance value between contact chip 41 and contact 50 becomes big., whereas if the tension force of the first yarn 100 is less than the second yarn 200 Tension force, the first movable pulley 20 and second pulley 30 can be pulled and moved by the second yarns 200, i.e., move right as shown in Figure 1, this Resistance value between Shi Suoshu contact chips 41 and contact 50 diminishes.
According to the change of the size of resistance value, it can be determined that tension force of the tension force of the first yarn 100 with respect to the second yarn 200 The change of size.Therefore, the resistance value size detected is transferred to control module (not shown) by detection module 60, described One tension force of the tension-adjusting gear of circular knitting machine is adjusted after control module is analyzed and processed according to the change of resistance value size Entire signal, the Tensity size of the first yarn 100 is adjusted, and makes the tension force of the first yarn 100 and the tension force of the second yarn 200 Keep identical.The present invention is contrasted by the tension force between yarn, and the tension force of adjacent yarn is adjusted using tension-adjusting gear, Apparatus for adjusting force can utilize existing Thread-feeding device, and the regulation to Tensity size is realized by the defeated yarn wheel speed of regulation thereon.When When defeated yarn wheel speed is fast, thread-feeding amount is big, and yarn tension declines;When defeated yarn wheel speed is slow, thread-feeding amount is small, yarn tension increase.
The present invention can carry out the monitoring of yarn tension when implementing using multiple yarn tension monitoring devices of the invention, Single or threads are equally spacedly selected on large circle machine or other knitting equipments as benchmark yarn, the tension force of the yarn can lead to Cross more accurate monofilament tension detecting apparatus and set basal tension to detect.Make the tension force and the first benchmark yarn of adjacent yarn It is roughly the same, and using this two one thread as the second benchmark yarn, and gradually produce the three, the 4th ... N benchmark yarns.From And under the conditions of realization low cost, the tension stability of single channel yarn and the tension force of multichannel yarn are roughly equal.
As described above, the exemplary embodiments of the present invention are described in detail referring to the drawings.Should Solution, the present invention, which is not intended to, makes these details constitute limiting the scope of the invention.Without departing substantially from according to this hair In the case of bright spirit and scope, equivalent or similar change can be carried out to the structure and features of exemplary embodiments Become, these changes will also fall determined by claims appended hereto in protection domain.

Claims (4)

1. a kind of yarn tension monitoring device, it is characterised in that including bottom plate, the first movable pulley, the second movable pulley, swept resistance Silk, contact and detection module,
The bottom plate is provided with slide rail, the first fixed pulley, the second fixed pulley, the 3rd fixed pulley and the 4th fixed pulley, the slide rail The first sliding block and the second sliding block are provided with, first sliding block and the second sliding block can relatively described slide rail slips, first cunning Block and the second sliding block are fixedly connected by connecting plate;
First movable pulley be arranged on first sliding block on, the first yarn bypass successively first fixed pulley, first move Pulley and the second fixed pulley;
Second movable pulley be arranged on second sliding block on, the second yarn bypass successively the 3rd fixed pulley, second move Pulley and the 4th fixed pulley;
The swept resistance silk is arranged on the connecting plate, and its one end is provided with contact chip;
The contact is fixed on the bottom plate, and its head is contacted with swept resistance silk;
The detection module is electrically connected with the contact chip and contact respectively, for detecting the electricity between the contact chip and contact Resistance.
2. yarn tension monitoring device as claimed in claim 1, it is characterised in that first fixed pulley and the second fixed pulley It is located at the both sides of the slide rail respectively, the 3rd fixed pulley and the 4th fixed pulley are located at the both sides of the slide rail respectively.
3. yarn tension monitoring device as claimed in claim 1, it is characterised in that the bottom plate is provided with sheet metal, described Sheet metal is be arranged in parallel with the slide rail, and the head of the contact chip is contacted with the sheet metal.
4. yarn tension monitoring device as claimed in claim 1, it is characterised in that the two ends of the slide rail are provided with limiting block Block.
CN201710343726.9A 2017-05-16 2017-05-16 A kind of yarn tension monitoring device Active CN107121231B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710343726.9A CN107121231B (en) 2017-05-16 2017-05-16 A kind of yarn tension monitoring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710343726.9A CN107121231B (en) 2017-05-16 2017-05-16 A kind of yarn tension monitoring device

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CN107121231A true CN107121231A (en) 2017-09-01
CN107121231B CN107121231B (en) 2019-03-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112160070A (en) * 2020-09-28 2021-01-01 青岛威尔驰液压科技有限公司 Tension adjusting device for spindle of braiding machine
CN112326078A (en) * 2020-10-26 2021-02-05 东华大学 Measurement structure design of yarn tension sensor based on surface acoustic waves

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2075209A1 (en) * 2007-12-28 2009-07-01 L.G.L. Electronics S.p.A. Yarn tension measuring apparatus
CN201611292U (en) * 2010-02-10 2010-10-20 常州市赛嘉机械有限公司 Yarn tension measurement apparatus
CN101968390A (en) * 2010-09-29 2011-02-09 江苏万工科技集团有限公司 Warp tension sensor
CN103015022A (en) * 2012-12-13 2013-04-03 慈溪太阳洲纺织科技有限公司 Yarn tension detecting device of knitting machine
CN205120294U (en) * 2015-07-28 2016-03-30 象山康丽针织厂 Yarn tension detecting system
CN205785633U (en) * 2016-05-30 2016-12-07 芜湖富春染织有限公司 Yarn tension detection apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2075209A1 (en) * 2007-12-28 2009-07-01 L.G.L. Electronics S.p.A. Yarn tension measuring apparatus
CN201611292U (en) * 2010-02-10 2010-10-20 常州市赛嘉机械有限公司 Yarn tension measurement apparatus
CN101968390A (en) * 2010-09-29 2011-02-09 江苏万工科技集团有限公司 Warp tension sensor
CN103015022A (en) * 2012-12-13 2013-04-03 慈溪太阳洲纺织科技有限公司 Yarn tension detecting device of knitting machine
CN205120294U (en) * 2015-07-28 2016-03-30 象山康丽针织厂 Yarn tension detecting system
CN205785633U (en) * 2016-05-30 2016-12-07 芜湖富春染织有限公司 Yarn tension detection apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112160070A (en) * 2020-09-28 2021-01-01 青岛威尔驰液压科技有限公司 Tension adjusting device for spindle of braiding machine
CN112326078A (en) * 2020-10-26 2021-02-05 东华大学 Measurement structure design of yarn tension sensor based on surface acoustic waves

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Effective date of registration: 20221026

Address after: 201699 Room 501, 358 Ledu Road, Songjiang District, Shanghai.

Patentee after: SHANGHAI YIZHAN APPARATUS CO.,LTD.

Address before: 201620 No. 2999 North Renmin Road, Shanghai, Songjiang District

Patentee before: DONGHUA University